Negative pressure sensing for an appliance door closure
10794629 ยท 2020-10-06
Assignee
Inventors
Cpc classification
F25D23/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D29/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D29/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2600/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A system for measuring and monitoring the closure of a refrigerated compartment of an appliance includes a controller having at least one input and at least one output for receiving and providing electrical signals to a plurality of electrical components of the appliance. The system includes a pressure sensor for monitoring the compartment to detect the presence of a negative pressure pulse indicative of a compartment closure.
Claims
1. A system for measuring and monitoring the closure of a refrigerated compartment of an appliance comprising: a controller having at least one input and at least one output for receiving and providing electrical signals to a plurality of electrical components of said appliance; a pressure sensor for monitoring said compartment having an output representative of compartment pressure operatively coupled to an input of said controller; said controller configured to; monitor said pressure sensor output to detect the presence of a negative pressure pulse indicative of a compartment closure; compare said negative pressure pulse magnitude to a target pressure pulse magnitude; and generate an alert indicating an improper compartment closure based on said comparison.
2. The system of claim 1 comprising: a user interface operatively coupled to said controller, wherein said controller is further configured to generate the alert indicating the improper compartment closure using the user interface if said negative pressure pulse differs from said target pressure pulse by a predetermined amount.
3. The system of claim 2 wherein said controller is further configured to: create a calibration pressure profile by monitoring a predetermined number of closures and storing a predetermined number of pressure parameters measured by said sensor, thereby creating a target pressure profile.
4. The system of claim 3 wherein said pressure parameters include the average magnitude of the pressure pulse indicated by said sensor, the average duration of the pressure pulse, and the return time required for the compartment to return to ambient pressure.
5. The system of claim 3 wherein said controller is further configured to: create a customized pressure profile by monitoring a predetermined number of closures during the use of said appliance and storing the average pressure parameters measured by said sensor, thereby creating a target pressure profile.
6. The system of claim 5 wherein said controller is further configured to compare the pressure pulse magnitude, duration, and return time of a specified compartment closure with said calibration pressure profile to determine proper closure.
7. The system of claim 6 wherein said controller is further configured to generate the alert indicating the improper compartment closure if said negative pressure pulse magnitude, duration or return time differs from said calibration pressure profile by a predetermined amount.
8. A system for measuring and monitoring closure of a refrigerated compartment of an appliance comprising: a controller and concomitant data memory, said controller having at least one input and at least one output for receiving and providing electrical signals to a plurality of electrical components of said appliance; a pressure sensor for monitoring said compartment having an output representative of compartment pressure operatively coupled to an input of said controller; a switch disposed within said compartment capable of detecting at least a partial closure of said compartment; said controller configured to; monitor said pressure sensor output to detect the presence of a negative pressure pulse indicative of a compartment closure; and compare said negative pressure pulse magnitude to a target pressure pulse magnitude.
9. The system of claim 8 comprising: a user interface operatively coupled to said controller, wherein said controller is further configured to provide an indication of an improper compartment closure if said negative pressure pulse differs from said target pressure pulse by a predetermined amount.
10. The system of claim 9 wherein said controller is further configured to: for each compartment closure store the magnitude of the pressure pulse indicated by said sensor, store the duration of the pressure pulse, and store the return time required for the compartment to return to ambient pressure, thereby creating a calibration pressure profile.
11. The system of claim 10 wherein said controller is further configured to average the pressure pulse magnitude, duration, and return time over a predetermined number of door closures during operation of said appliance to create a customized target pressure profile.
12. The system of claim 11 wherein said controller is further configured to compare the pressure pulse magnitude, duration, and return time of a specified door closure with said target pressure profile to determine proper door closure.
13. The system of claim 12 wherein said controller is further configured to provide an indication of an improper door closure if said negative pressure pulse magnitude, duration or return time differs from said target pressure profile by a predetermined amount.
14. A system for measuring and monitoring closure of a refrigerated compartment of an appliance comprising: a controller and concomitant data memory, said controller having at least one input and at least one output for receiving and providing electrical signals to a plurality of electrical components of said appliance; a vacuum flap pressure assembly disposed in said compartment for detecting and monitoring a pressure pulse, said flap pressure assembly having an orifice that separates a void from said compartment, and having a pivoting flap mounted to pivot against the pressure of a torsion spring, whereby said flap covers said orifice when it is only subject to the torsion spring force; and a micro-switch having an output operatively coupled to an input of said controller, said micro-switch being engaged to provide said output by said pivoting flap at a predetermined compartment pressure; said controller configured to; monitor said pressure sensor output to detect the presence of a negative pressure pulse indicative of a compartment closure; and compare said negative pressure pulse magnitude to a target pressure pulse magnitude.
15. The system of claim 14 wherein said micro-switch output is indicative of proper compartment closure.
16. The system of claim 14 wherein said vacuum flap pressure assembly provides a vacuum break for said compartment.
17. A system for measuring and monitoring closure of a refrigerated compartment of an appliance comprising: a controller and concomitant data memory, said controller having at least one input and at least one output for receiving and providing electrical signals to a plurality of electrical components of said appliance; a vacuum flap pressure assembly disposed in said compartment for detecting and monitoring a pressure pulse, said flap pressure assembly having an orifice that separates a void from said compartment, and having a pivoting flap biased to cover said orifice and configured to pivot and open said orifice in response to the pressure pulse; and a micro-switch having an output operatively coupled to an input of said controller, said micro-switch being engaged to provide said output by said pivoting flap at a predetermined compartment pressure; said controller configured to; monitor said pressure sensor output to detect the presence of a negative pressure pulse indicative of a compartment closure; and compare said negative pressure pulse magnitude to a target pressure pulse magnitude.
18. The system of claim 17 wherein said micro-switch output is indicative of proper compartment closure.
19. The system of claim 17 wherein said vacuum flap pressure assembly provides a vacuum break for said compartment.
20. The system of claim 17 further comprising a torsion spring coupled to said pivoting flap to provide the bias that covers said orifice.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings, like reference characters generally refer to the same parts throughout the different views. The drawings are not necessarily to scale. Emphasis is instead generally placed upon illustrating the principles of the disclosure, wherein;
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DETAILED DESCRIPTION
(10) Referring to drawing
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(12) Additionally, controller 200 may be equipped with an operator interface 240 to provide audible or visual feedback to a user as well as provide a user the ability to provide instructions or commands to controller 200. Exemplary but non-limiting user interfaces that may be employed include a mouse, keypads, touch-screens, keyboards, switches and/or touch pads. Any user interface may be employed for use in the invention without departing from the scope thereof. It will be understood that
(13) The processor 202 may be any hardware device capable of executing instructions stored in memory 204 or data storage 206 or otherwise processing data. As such, the processor may include a microprocessor, field programmable gate array (FPGA), application-specific integrated circuit (ASIC), or other similar devices.
(14) The memory 204 may include various memories such as, for example L1, L2, or L3 cache or system memory. As such, the memory 204 may include static random access memory (SRAM), dynamic RAM (DRAM), flash memory, read only memory (ROM), or other similar memory devices. It will be apparent that, in embodiments where the processor includes one or more ASICs (or other processing devices) that implement one or more of the functions described herein in hardware, the software described as corresponding to such functionality in other embodiments may be omitted.
(15) The user interface 240 may include one or more devices for enabling communication with a user such as an administrator. For example, the user interface 240 may include a display, a mouse, and a keyboard for receiving user commands. In some embodiments, the user interface 240 may include a command line interface or graphical user interface that may be presented to a remote terminal via the communication interface 230.
(16) The communication interface 230 may include one or more devices for enabling communication with other hardware devices. For example, the communication interface 230 may include a network interface card (NIC) configured to communicate according to the Ethernet protocol. Additionally, the communication interface 230 may implement a TCP/IP stack for communication according to the TCP/IP protocols. Various alternative or additional hardware or configurations for the communication interface 230 will be apparent.
(17) The storage 206 may include one or more machine-readable storage media such as read-only memory (ROM), random-access memory (RAM), magnetic disk storage media, optical storage media, flash-memory devices, or similar storage media. In various embodiments, the storage 206 may store instructions for execution by the processor 202 or data upon which the processor 202 may operate. For example, the storage 206 may store a base operating system for controlling various basic operations of the hardware. Other instruction sets may also be stored in storage 206 for executing various functions of system 10, in accordance with the embodiments detailed below.
(18) It will be apparent that various information described as stored in the storage 206 may be additionally or alternatively stored in the memory 204. In this respect, the memory 204 may also be considered to constitute a storage device and the storage 206 may be considered a memory. Various other arrangements will be apparent. Further, the memory 204 and storage 206 may both be considered to be non-transitory machine-readable media. As used herein, the term non-transitory will be understood to exclude transitory signals but to include all forms of storage, including both volatile and non-volatile memories.
(19) While the controller 200 is shown as including one of each described component, the various components may be duplicated in various embodiments. For example, the processor 202 may include multiple microprocessors that are configured to independently execute the methods described herein or are configured to perform steps or subroutines of the methods described herein such that the multiple processors cooperate to achieve the functionality described herein. Further, where the controller 200 is implemented in a cloud computing system, the various hardware components may belong to separate physical systems. For example, the processor 202 may include a first processor in a first server and a second processor in a second server.
(20) Referring now to
(21) In various aspects and embodiments a pressure sensor 140 is disposed in an interior portion of compartment 120 for sensing the pressure inside the compartment either continuously, or at discrete, frequent intervals. Pressure sensor 140 is typically situated within compartment 120 in a location at which pressure is readily sensed, but which is also relatively protected from impacts from placing and removing items in compartment 120. Pressure sensor 140 includes a signal output 142 that is indicative of the pressure detected by sensor 140 in compartment 120 and further is operatively coupled to an input 220 of processor 200. In other aspects and embodiments, a plurality of pressure sensors 140 may be utilized in a single compartment 120, or alternatively a pressure sensor 140 may be placed in each compartment 120 being monitored. Where a plurality of sensors 140 are disposed in a single compartment 120, in one embodiment the pressure signals 142 therefrom may be averaged by processor 200 to provide an accurate pressure indication.
(22) In various aspects and embodiments a wide variety of pressure sensor 140 types may be used without departing from the scope of the invention. Some exemplary but non-limiting pressure sensors 140 that may be employed in the various embodiments include electromagnetic, capacitive, piezoresistive, thin-film strain gauges, optical, potentiometric, resonant, and thermal pressure sensors.
(23) In further aspects and embodiments, a door switch 150 may be provided, for example a proximity switch, micro-switch or other mechanically operated switch, having an output 152 indicative of door closure that is operatively coupled to an input 220 of processor 200. Door switch 150 may be used as an indication that an attempt to close door 120 has been made, since proximity switches and other mechanical closure switches can indicate door 122 closure even when the door 120 seal is imperfect and the door 122 is slightly ajar.
(24) Referring again to
(25) In various aspects and embodiments pressure sensor 120 can be continuously monitored when door 122 is closed to determine a normal compartment 120, which may be slightly lower or higher than ambient pressure. By continuously monitoring sensor 140 and averaging the compartment 120 pressure while door 122 is closed, a normal pressure P1 may be calculated to be the average pressure over a predetermined number of samples. Thus system 10 in some embodiments calculates an average ambient door closed pressure P1 that indicates a normal compartment 120 pressure. As appliance 100 ages, and compartment 120 door 122 seals age over time, system 10 automatically provides a normal door closed pressure P1 as a basis to determine when door 122 is properly closed after an opening event, as described in detail herein below.
(26) As best shown in
(27) In yet further aspects and embodiments the standard door closure profile may be an average for the negative pressure pulse P, the pulse duration time DT, and the recovery time RT for a specified number of successful door 122 closing events. In this embodiment, as the door seals and hardware degrade slightly over the useful life of appliance 100, the standard door closure profile will also slightly degrade, thereby continuing to provide a good indication of a positive door 122 closure over the life of the appliance 100. In some embodiments a calibration profile may be produced during production and testing of the appliance, whereby an average of the pressure parameters may be recorded and saved in memory over a predetermined number door closures, thereby establishing a baseline pressure profile for the appliance. In other embodiments, the system 10 may be used to store in data memory 204 historical data regarding an individual compartments' 120 door closure profile characteristics such that a target profile may be determined by an iterative or machine learning process. Additionally and alternatively the system 10 may be used to provide customized target profiles for individual refrigeration compartments 120. In some exemplary but non-limiting embodiments, a target profile may be established during production and manufacturing of an appliance, such that each compartment 120 of an appliance is sold or shipped with an individual target profile stored in data memory 204. These individual compartment 120 profiles may then be updated and modified over time, as more door 122 closing events are monitored by processor 202. In one exemplary embodiment, each compartment 120 target profile includes a predetermined number of door 122 closing data sets, with the oldest data being replaced by the latest door 122 closure data each time a new door 122 closure occurs.
(28) As depicted in
(29) Flapper assembly 160 provides a mechanical pressure sensing system 10 that may be utilized to determine that a door 122 is closed. Once door 122 closes and the air in compartment 120 rapidly cools and contracts, switch 170 will be contacted by flap 168, thereby providing switch closure output 172 to processor 202, indicating a positive door 122 closure. Additionally and alternatively, flap pressure assembly 160 provides a vacuum break for compartment 120, thereby enabling a user to more easily open door 122 against the normal vacuum forces present in sealed compartments 120.
(30) As shown in
(31) In some alternative aspects and embodiments a predetermined number of pressure pulse P measurements taken from the initiation of the service life of appliance 100 may be used to construct an average target pressure pulse P profile. If the pressure pulse P detected after a door 122 closure is outside a predetermined range, or alternatively differs more than a predetermined percentage from a pressure pulse P target profile processor 202 may provide an indication to a user or a maintenance warning to an authorized service provider through operation of communications interface 230 or user interface 240 that a compartment 120 seal is operating at reduced efficiency or failing, since a low pressure pulse P can be an indicator of poor compartment 120 pressurization upon closing, or a door blockage or other maintenance issue.
(32) While a variety of inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will understand that a variety of other methods, systems, and/or structures for performing the function and/or obtaining the results, and/or one or more of the advantages described herein are possible, and further understand that each of such variations and/or modifications is within the scope of the inventive embodiments described herein. Those skilled in the art will understand that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure.
(33) All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
(34) The indefinite articles a and an, as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean at least one.
(35) The phrase and/or, as used herein in the specification and in the claims, should be understood to mean either or both of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with and/or should be construed in the same fashion, i.e., one or more of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the and/or clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to A and/or B, when used in conjunction with open-ended language such as comprising can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.
(36) As used herein in the specification and in the claims, or should be understood to have the same meaning as and/or as defined above. For example, when separating items in a list, or or and/or shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as only one of or exactly one of, or, when used in the claims, consisting of, will refer to the inclusion of exactly one element of a number or list of elements. In general, the term or as used herein shall only be interpreted as indicating exclusive alternatives (i.e. one or the other but not both) when preceded by terms of exclusivity, such as either, one of, only one of, or exactly one of Consisting essentially of, when used in the claims, shall have its ordinary meaning as used in the field of patent law.
(37) As used herein in the specification and in the claims, the phrase at least one, in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase at least one refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, at least one of A and B (or, equivalently, at least one of A or B, or, equivalently at least one of A and/or B) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.
(38) It should also be understood that, unless clearly indicated to the contrary, in any methods claimed herein that include more than one step or act, the order of the steps or acts of the method is not necessarily limited to the order in which the steps or acts of the method are recited.
(39) In the claims, as well as in the specification above, all transitional phrases such as comprising, including, carrying, having, containing, involving, holding, composed of, and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases consisting of and consisting essentially of shall be closed or semi-closed transitional phrases, respectively, as set forth in the United States Patent Office Manual of Patent Examining Procedures, Section 2111.03. It should be understood that certain expressions and reference signs used in the claims pursuant to Rule 6.2(b) of the Patent Cooperation Treaty (PCT) do not limit the scope.