Rolling plate assembly attachment for portable power cutting tools including an improved structural design, improved wheel configuration, and a cutting guide
10792833 ยท 2020-10-06
Assignee
Inventors
Cpc classification
B27B9/02
PERFORMING OPERATIONS; TRANSPORTING
B27B9/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26B9/02
PERFORMING OPERATIONS; TRANSPORTING
B27B9/00
PERFORMING OPERATIONS; TRANSPORTING
B27B9/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention is an attachable rolling plate assembly which can be attached as a single unit to a portable cutting tool to facilitate the safe rolling movement of the portable cutting tool on the workpiece. The invention comprises a frame assembly formed from a single piece of molded material such as fiber enriched plastic having a pair of oppositely disposed longitudinal sidewalls with stabilizer ribs extending therefrom, and a flat base portion having and opening through which a saw of a power saw extends. The plate has front and rear fastening members to retain a plate of a power cutting saw onto the rolling plate assembly. The invention also includes a cutting guide assembly to facilitate a straight cut, reduce torsional rotation of the saw blade and reduce kickback of the saw.
Claims
1. A rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade, the rolling plate assembly comprising: a. a base formed out of a single piece of material, the base has a front side that includes a front wheel housing member having a front wheel retainer which removably retains a single front rolling wheel and a parallel rear wheel housing member having a rear wheel retainer which removably retains a single rear rolling wheel, the single front rolling wheel is located below and extends below and behind a leading edge of the front wheel housing, and the single rear rolling wheel is located below and extends behind and below a rear edge of the rear wheel housing, said single front rolling wheel is cylindrical in shape with a diameter between three-eights of an inch and three-quarters of an inch, extends at least one- eighth of an inch below the bottom surface of the base and is made of a material selected from the group consisting of rubber and polyurethane, and said single rear rolling wheel is cylindrical in shape with a diameter between three-eights of an inch and three quarters of an inch, extends at least one-eighth inch below the bottom surface of the base and is made of a material selected from the group consisting of rubber and polyurethane; b. said front side of said base including a first housing retaining member located at a top front and a first longitudinal side of the base and an opposite second housing retaining member located at a top front and opposite second longitudinal side of said base; c. said base includes a rear section that extends horizontally across the base from said first longitudinal side to said second longitudinal side, said rear section is connected to said first housing retaining member by a first longitudinal sidewall which has a first raised stabilizer rail including a top surface having a first top portion and a spaced apart second top portion with a reduced intermediate portion between the first top portion and the second top portion with a first arcuate lip between the reduced intermediate portion and the first top portion and a second arcuate lip between the reduced intermediate portion and the second top portion, and the rear section is also connected to the second housing retaining member by a parallel oppositely disposed second longitudinal sidewall which has a second raised straight stabilizer rail; d. said base further includes a horizontal flat plate section having a top surface and a bottom surface extending between said front wheel housing and said second wheel housing, a saw blade penetration opening bounded on all interior sides by an interior sidewall extending perpendicularly downward from the top surface to the bottom surface; e. a first flat stabilizer rail formed into said horizontal flat plate section and parallel to said first raised stabilizer rail, and a second flat stabilizer rail parallel to the first flat stabilizer rail, the second flat stabilizer rail formed into said horizontal flat plate section, the second flat stabilizer rail closer to the second raised longitudinal sidewall; f. said rear section includes three rear retaining housing members including: (i) a first rear retaining housing member including a first longitudinal slot through which a first rear flat retaining rod having a flat rectangular shaped section slidably extends, the first rectangular shaped section extending from the first longitudinal slot to a first downwardly sloped section extending to a first upwardly sloped section having a first lower sloped surface, a first threaded bolt which extends through a first threaded opening in the first rear retaining housing member, (ii) a second rear retaining housing member including a second longitudinal slot through which a second rear flat retaining rod having a flat rectangular shaped section slidably extends, the second rectangular shaped section extending from the second longitudinal slot to a second downwardly sloped section extending to a second upwardly sloped section having a second sloped lower surface a second threaded bolt which extends through a second threaded opening in the second rear retaining housing member, (iii) a third rear retaining housing member including a third longitudinal slot through which a third rear flat retaining rod having a flat rectangular shaped section slidably extends, the third rectangular shaped section extending from the third longitudinal slot to a third downwardly sloped section extending to a third upwardly sloped section having a third sloped lower surface a third threaded bolt which extends through a third threaded opening in the third rear retaining housing member, (iv) the first flat rear retaining rod parallel to and adjacent to the first longitudinal sidewall, the third flat rear retaining member parallel to and adjacent to the second longitudinal sidewall, and the second flat rear retaining rod parallel to and between the first and third flat rear retaining rods, (v) wherein each respective lower surface of each respective upwardly sloped section of the first, second and third flat rear retaining rods is able to abut against a saw flat plate of a rotary saw attachable to the rolling plate, and wherein, each respective first, second and third threaded bolt is able to be tightened to retain a rear edge of a saw plate; g. said first housing retaining member having a first slot and a first threaded opening receiving a first threaded bolt aligned with the first slot and said second housing retaining member having a second slot aligned with the first slot and a second threaded opening receiving a second threaded bolt, wherein said first and second slots are able to receive a front edge of a saw plate, and wherein said first and second threaded bolts are able to retain a portion of a front end of a saw plate; h. a cutting guide having a longitudinal flat frame with a front end and a rear end with a transverse wheel housing located between the front end and rear end of the longitudinal fiat frame, a handle beginning at the rear end and extending to the transverse wheel housing, the transverse wheel housing includes a top wall and a bottom wall separated by a gap with a multiplicity of spaced apart wheels, each of the multiplicity of spaced apart wheels having a respective longitudinal opening which respectively rotatably receives a pin which extends through parallel spaced apart openings on said top wall and said bottom wall, the front end of the longitudinal flat frame inserted through said second slot in said second retaining member and inserted through said aligned first slot in said first retaining member and tightened by said threaded bolt in said first retaining member, the transverse wheel housing and multiplicity of wheels located at a spaced apart distance from the second retaining member; and i. the saw blade opening capable of having a saw blade partially extend therethrough.
2. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 1, further comprising: a. a first spacer on top of said top surface of said horizontal flat plate section of said base; and b. said first spacer between said first housing retaining member and said first upwardly sloped section of said first flat retaining rod of said first rear housing retaining member.
3. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 2, further comprising: a. a second spacer on top of said top surface of said horizontal flat plate section of said base; and b. said second spacer between said second housing retaining member and said third upwardly sloped section of said third flat retaining rod of said third rear housing retaining member.
4. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 1, further comprising: said base is formed out of a single piece of fiber-enriched high impact nylon.
5. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 1, further comprising: said base is formed out of a single piece of injection molded fiber-enriched plastic.
6. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 1, further comprising: a. the multiplicity of spaced apart wheels in the transverse wheel housing is four wheels; and b. the multiplicity of four wheels face a longitudinal sidewall of the base.
7. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 1, further comprising: a. said single front rolling wheel is removably retained in said front wheel housing by a pin; and b. said single rear rolling wheel is removably retained in said rear wheel housing by a pin.
8. A rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade, the rolling plate assembly comprising: a. a base formed out of a single piece of material, the base has a front side that includes a front wheel housing member having a front wheel retainer which removably retains a single front rolling wheel and a parallel rear wheel housing member having a rear wheel retainer which removably retains a single rear roiling wheel, the single front rolling wheel is located below and extends below and behind a leading edge of the front wheel housing, and the single rear rolling wheel is located below and extends behind and below a rear edge of the rear wheel housing; b. said front side of said base including a first housing retaining member located at a top front and a first longitudinal side of the base and an opposite second housing retaining member located at a top front and opposite second longitudinal side of said base; c. said base includes a rear section that extends horizontally across the base from said first longitudinal side to said second longitudinal side, said rear section is connected to said first housing retaining member by a first longitudinal sidewall which has a first raised stabilizer rail including a top surface having a first top portion and a spaced apart second top portion with a reduced intermediate portion between the first top portion and the second top portion with a first arcuate lip between the reduced intermediate portion and the first top portion and a second arcuate lip between the reduced intermediate portion and the second top portion, and the rear section is also connected to the second housing retaining member by a parallel oppositely disposed second longitudinal sidewall which has a second raised straight stabilizer rail; d. said base further includes a horizontal flat plate section having a top surface and a bottom surface extending between said front wheel housing and said second wheel housing, a saw blade penetration opening bounded on all interior sides by an interior sidewall extending perpendicularly downward from the top surface to the bottom surface; e. a first flat stabilizer rail formed into said horizontal flat plate section and parallel to said first raised stabilizer rail, and a second flat stabilizer rail parallel to the first flat stabilizer rail, the second flat stabilizer rail formed into said horizontal flat plate section, the second flat stabilizer rail closer to the second raised longitudinal sidewall; f. said rear section includes three rear retaining housing members including: (i) a first rear retaining housing member including a first longitudinal slot through which a first rear flat retaining rod having a flat rectangular shaped section slidably extends, the first rectangular shaped section extending to a first downwardly sloped section extending from the first longitudinal slot to a first upwardly sloped section having a first lower sloped surface, a first threaded bolt which extends through a first threaded opening in the first rear retaining housing member, (ii) a second rear retaining housing member including a second longitudinal slot through which a second rear flat retaining rod having a flat rectangular shaped section slidably extends, the second rectangular shaped section extending from the second longitudinal slot to a second downwardly sloped section extending to a second upwardly sloped section having a second sloped lower surface a second threaded bolt which extends through a second threaded opening in the second rear retaining housing member, (iii) a third rear retaining housing member including a third longitudinal slot through which a third rear flat retaining rod having a flat rectangular shaped section slidably extends, the third rectangular shaped section extending from the third longitudinal slot to a third downwardly sloped section extending to a third upwardly sloped section having a third sloped lower surface a third threaded bolt which extends through a third threaded bolt which extends through a third threaded opening in the third rear retaining housing member, (iv) the first fiat rear retaining rod parallel to and adjacent to the first longitudinal sidewall, the third flat rear retaining rod parallel to and adjacent to the second longitudinal sidewall, and the second rear flat retaining rod parallel to and between the first and third flat rear retaining rods, (v) wherein each respective lower surface of each respective upwardly sloped section of the first, second and third flat rear retaining rods is able to abut against a saw flat plate of a rotary saw attachable to the rolling plate, and wherein, each respective first, second and third threaded bolt tightened to retain a rear edge of a saw plate; g. said second housing retaining member including a front threaded bolt to be able to retain a portion of a front left end of a saw plate; h. said first housing retaining member having a first slot and a first threaded opening receiving a first threaded bolt aligned with the first slot and said second housing retaining member having a second slot aligned with the first slot; i. a cutting guide having a longitudinal flat frame with a front end and a rear end with a transverse wheel housing located between the front end and rear end of the longitudinal flat frame, a handle beginning at the rear end and extending to the transverse wheel housing, the transverse wheel housing includes a top wail and a bottom wall separated by a gap with a multiplicity of spaced apart wheels, each of the multiplicity of spaced apart wheels having a respective longitudinal opening which respectively rotatably receives a pin which extends through parallel spaced apart openings on said top wall and said bottom wall, the front end of the longitudinal flat frame inserted through said second slot in said second retaining member and inserted through said aligned first slot in said first retaining member and tightened by said threaded bolt in said first retaining member, the transverse wheel housing and multiplicity of wheels located at a spaced apart distance from the second retaining member; and j. the saw blade opening capable of having a saw blade partially extend therethrough.
9. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 8, further comprising: a. a first spacer on top of said top surface of said horizontal flat plate section of said base; and b. said first spacer between said first housing retaining member and said first upwardly sloped section of said first flat retaining rod of said first rear housing retaining member.
10. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 9, further comprising: a. a second spacer on top of said top surface of said horizontal flat plate section of said base; and b. said second spacer between said second housing retaining member and said third upwardly sloped section of said third flat retaining rod of said third rear housing retaining member.
11. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 8, further comprising: a. the multiplicity of spaced apart wheels in the transverse wheel housing is four wheels; and b. the multiplicity of four wheels face a longitudinal sidewall of the base.
12. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 8 further comprising: a. said single front rolling wheel is removably retained in said front wheel housing by a pin; and b. said single rear rolling wheel is removably retained in said rear wheel housing by a pin.
13. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 8, further comprising: a. said single front rolling wheel is cylindrical in shape with a diameter between three-eighths of an inch and three-quarters of an inch; and b. said single rear rolling wheel is cylindrical in shape with a diameter between three-eighths of an inch and three quarters of an inch.
14. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 13 further comprising: a. said single front rolling wheel extends at least one-eighth inch below the bottom surface of the base; and b. said single rear rolling wheel extends at least one-eighth inch below the bottom surface of the base.
15. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 8, further comprising: a. said single front rolling wheel is made of a material selected from the group consisting of rubber and polyurethane; and b. said single rear rolling wheel is made of a material selected from the group consisting of rubber and polyurethane.
16. A rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade in accordance with claim 8, the rolling plate assembly further comprising: said base formed out of a single piece of fiber enriched high impact nylon.
17. The rolling plate assembly adapted for attachment to a rotary power saw having a rotary power saw flat plate and a rotating saw blade, in accordance with claim 8 further comprising: said base is made from a material selected from the group consisting of injection molded fiber-enriched plastic.
Description
BRIEF DECEPTION OF THE DRAWINGS
(1) Referring particularly to the drawings for the purpose of illustration only and not limitation, there is illustrated:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(15) Although specific embodiments of the present invention will now be described with reference to the drawings, it should be understood that such embodiments are by way of example only and merely illustrative of but a small number of the many possible specific embodiments which can represent applications of the principles of the present invention. Various changes and modifications obvious to one skilled in the art to which the present invention pertains are deemed to be within the spirit, scope and contemplation of the present invention as further defined in the appended claims.
(16) Referring to
(17) Referring to
(18) Referring to
(19) Referring to
(20) Referring to
(21) The flat plate 6 extends for the entire interior area bounded by the front wheel housing member 10, the rear wheel housing member 200, the first longitudinal sidewall 112 and the second longitudinal sidewall 112A. Formed into the flat plate 6 is a saw blade penetration opening 24 which is bounded on all interior sides by interior sidewall 120 which extends perpendicularly downward from the top 6T of flat plate section 6 and terminates in the bottom 6A of the flat plate section 6. All of these components of the base 2 including front wheel housing member 10, rear wheel housing member 200, the first longitudinal sidewall 112, first raised stabilizer rail 12, the second longitudinal sidewall 112A, second raised stabilizer rail 12A, flat plate section 6, bottom 6A, interior circumferential wall 120, and longitudinal indented markers 113 and 113A are all formed of a single piece of material which preferably is injection molded fiber enriched high-impact nylon. This design greatly simplifies the frame assembly as described in the patents identified in the prior art section of this patent application, eliminating many separate component parts and greatly reducing the cost of manufacture and assembly. The injection molded plastic provides much lighter weight and reduced manufacturing costs as compared to a metal base. It is possible to make the base 2 and all of its components out of metal or any other suitable material such as high-impact nylon. A first rubber damping strip 113R is glued or otherwise affixed into longitudinal indented marker 113. A second damping strip 113AR is glued or otherwise affixed into longitudinal indented marker 113A. First damping strip 113R and second damping strip 113AR are preferably made of rubber. The damping strips provide additional gripping to the saw plate and reduce sliding of the saw plate and kickback of the saw.
(22) An additional significant improvement in the present invention rolling plate assembly 100 is the redesign of the wheels and how they are retained in the front wheel housing member 10 and second rear housing member 200 which will now be described in detail. Referring to
(23) Referring to
(24) In the preferred embodiment, the wheels 1 and 101 are made of rubber or other material which can achieve a traction and protection on a smooth surface. In one embodiment, each wheel can be approximately one-half () inch in diameter and therefore extends by approximately one-eighth () inch below the lower surface of the housing members 10 and 200. The wheel diameters can range between three-eighths () of an inch to three-quarters () of an inch. The wheels 1 and 101 are preferably made of rubber but can also be made of other materials such as polyurethane. The key feature of the wheels 1 and 101 is that they must be made of materials which have good lateral traction on a smooth surface such as a piece of plywood or a 24. One problem discussed in the prior art is that a smooth plate affixed to the rotary power saw can slip sideways and cause binding of the rotary saw which results in kickback. The traction of the present invention wheels significantly reduces any lateral movement of the rotary power saw as it cuts through a workpiece and thereby significantly reduces the possibility of kickback. In addition, by having the wheels 1 and 101 within the housings 10 and 200, the strength of the attachment of the wheels is increased since the weight of the saw pushes down on the assembly to help retain the wheels within the assembly as the saw is moved.
(25) The second significant improvement in the present invention rolling plate assembly 100 is the apparatus by which the cutting tool is retained. The means by which a rotary power saw is attached to the rolling plate assembly will now be described. First, the means by which the rotary power saw is attached to the front of the rolling plate assembly will be described. Referring to
(26) Further referring to
(27) Referring to
(28) Similarly, second rear retaining housing member 250 includes a second longitudinal slot 252 through which a second rear flat retaining rod 254 having a flat rectangular shaped section 256 slidably extends through slot 252. A second rear threaded bolt 260 extends through a threaded opening 262 in second rear retaining housing member 250 to tighten the location of second rear flat retaining bolt 260. Second rear flat retaining rod 254 has a downwardly sloped section 264 extending to an upwardly sloped section 266. The rear edge 522 of the rear section 520 of the power saw plate 500 abuts against a lower surface 266A of upwardly sloped section 266.
(29) Similarly, third rear retaining housing member 280 includes a first longitudinal slot 282 through which a third rear flat retaining rod 284 having a flat rectangular shaped section 286 slidably extends through third longitudinal slot 282. A third rear threaded bolt 290 extends through a threaded opening 292 in third rear retaining housing member 280 to tighten the location of third rear flat retaining rod 282. The rear flat retaining rod 282 has a downwardly sloped section 294 extending to an upwardly sloped section 296. The rear edge 522 of the rear section 520 of the power saw plate 500 abuts against a lower surface 296A of upwardly sloped section 296.
(30) The the three rear housing members 220, 250 and 280 each serve a dual purpose. First, the slotted assembly enables the distance of each flat retaining rod to be moved forward and backward to adjust for different lengths of power saw plates 500 and in particular, can be adjusted in a forward or rearward direction to accommodate different lengths of the power saw plate 500. In addition, the upwardly sloped sections 236, 266 and 296 serve to accommodate different thicknesses of power saw plate 500. The rear end 520 abuts against the upwardly sloped sections 236, 266 and 296. The ability to slide back and forth to adjust the distance of the slope sections accommodates different lengths of power saw plates 500. Accordingly, when the power saw plate is placed on the present invention, the three retaining housing assemblies are adjusted to accommodate different lengths of power saw plates and also adjusted to accommodate the different thicknesses of the power saw plates so that the rear 520 of the power saw plate abuts against the upwardly extending sloped sections 236, 266 and 296 so that the rear end 522 of the power saw plate 520 is secured abutting against the sloped sections. The respective first, second and third threaded bolts 230, 260 and 290 are then tightened.
(31) In addition, referring to
(32) Referring to
(33) The third significant improvement in the present invention rolling plate assembly 100 is the addition of a cutting guide 71 which will now be described in detail. Referring to
(34) Referring to
(35) Referring to
(36) The cutting guide 71 is illustrated as installed in use in
(37) Referring to
(38) The present invention improved rolling plate assembly 100 is a substantial improvement over the prior design in that it comprises a simple yet efficient frame structure to quickly and removably support a pair of rolling wheels 1 and 101. The current power saws come with a mechanisms to quickly adjust the angle of orientation of the saw blade to any desired cut within an arc of 55 degrees. The rolling plate assembly 100 further comprises a cutting guide to assure that all cuts will be straight. The smooth action of the wheels 1 and 101 combined with the steady movement assured by the cutting guide 71 significantly reduces kickback of the saw and substantially increases the speed, accuracy and safety of a cut. The innovation of fabricating the base assembly and its components out of fiber enriched plastic substantially reduces the weight of the device and the addition of stabilizer fins and stabilizer tubes substantially increases the torsional strength of the rolling plate assembly 100. One example of the fiber enriched plastic is fiber enriched polyurethane.
(39) Of course the present invention is not intended to be restricted to any particular form or arrangement, or any specific embodiment, or any specific use, disclosed herein, since the same may be modified in various particulars or relations without departing from the spirit or scope of the claimed invention herein above shown and described of which the apparatus or method shown is intended only for illustration and disclosure of an operative embodiment and not to show all of the various forms or modifications in which the invention might be embodied or operated.