Enhanced micro bubble device, system and methods related thereto
10792628 · 2020-10-06
Assignee
Inventors
Cpc classification
B01F23/2323
PERFORMING OPERATIONS; TRANSPORTING
B05B7/24
PERFORMING OPERATIONS; TRANSPORTING
B05B7/0425
PERFORMING OPERATIONS; TRANSPORTING
B01F25/312
PERFORMING OPERATIONS; TRANSPORTING
B01F25/53
PERFORMING OPERATIONS; TRANSPORTING
B01F23/2373
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A device for enhanced generation of microbubbles in a more efficient manner is provided. The device is smaller, quieter, and more energy-efficient than prior microbubble-generating devices, and is suitable for use with liquid dispensing devices such as hydrotherapy jets, shower heads, liquid nozzles, and bathtub faucets. Methods of use of the enhanced microbubble system are also disclosed.
Claims
1. A microbubble system interconnected with a basin for circulating fluid therethrough, comprising: a pressure vessel with a top end and a bottom end, the pressure vessel comprising a lower portion containing a fluid and an upper portion containing a gas, and further comprising an outlet at the bottom end of the pressure vessel; a microbubble device enclosed within the pressure vessel, such that the microbubble device remains fully submerged in fluid, the microbubble device comprising at least one gas supply line and at least one fluid inlet for supplying both gas and fluid to the microbubble device; a self-priming pump configured to provide a consistent volume of fluid to the pressure vessel; wherein microbubbles are generated within the pressure vessel by the microbubble device receiving gas from the at least one gas supply line, which maintains a volume of gas in the upper portion of the pressure vessel, and receiving a fluid from the at least one fluid inlet, and combining the fluid and the gas within the microbubble device; wherein the combined fluid and gas exits the microbubble device through openings located in the bottom of the microbubble device; and wherein the outlet at the bottom end of the pressure vessel is configured to receive the microbubble-entrained liquid from the pressure vessel and dispense the microbubble-entrained liquid.
2. The microbubble system of claim 1, wherein the outlet at the bottom of the pressure vessel comprises at least one of a microbubble nozzle and a Venturi injector.
3. The microbubble system of claim 1, wherein the self-priming pump is a booster pump for circulating a domestic water supply received from a domestic water supply inlet.
4. The microbubble system of claim 1, further comprising a gas inlet, wherein the gas inlet is located on at least one of an outlet of the pump and an inlet of the pump, and wherein the gas inlet comprises an injector.
5. The microbubble system of claim 1, further comprising a gas inlet, wherein the gas inlet is located on at least one of an inlet of the pressure vessel and an inlet line feeding the pressure vessel.
6. The microbubble system of claim 1, further comprising an injector configured to inject a fluid additive either into the liquid before the liquid enters the pressure vessel or into the microbubble-entrained liquid dispensed from the outlet at the bottom of the pressure vessel.
7. The microbubble system of claim 1, wherein the combined gas and fluid exiting the microbubble device is dispensed from the outlet at the bottom of the pressure vessel and then dispensed through a stimulating nozzle, wherein the stimulating nozzle is configured to stimulate the gas and fluid mixture and supply one or more outlets on a wall or a floor of the basin.
8. The microbubble system of claim 7, wherein the basin is selected from the group consisting of a bathtub, a shower, a hot tub, a swimming pool, a plunge pool, a foot bath, a sink, a trough, a wash basin, a washing machine, a dishwasher, an irrigation ditch, a well, and a spray gun reservoir.
9. The microbubble system of claim 1, further comprising an attachment interconnected to the outlet at the bottom of the pressure vessel and configured to receive the microbubble-entrained liquid.
10. The microbubble system of claim 9, wherein the attachment is selected from the group consisting of a hair brush, an ear/nose/mouth outlet, a faucet outlet, a handheld wand, a basin, a massager, a handheld scrubber, a soaking vessel, a facial cleansing brush, a multi-outlet jet port, a vessel wall-mounting outlet, and a facial outlet device.
11. A microbubble system, comprising: a fluid inlet for supplying at least one liquid to the system; a gas inlet comprising an injector located upstream from a pressure vessel; a self-priming pump for circulating liquid to the pressure vessel and throughout the system; the pressure vessel comprising an internal volume and configured to receive the at least one liquid from the fluid inlet with gas received from the gas inlet; a microbubble device contained within the pressure vessel and configured to generate microbubbles from the gas and the liquid received within the pressure vessel to form a microbubble-entrained liquid; a microbubble nozzle outlet, interconnected to the pressure vessel and configured to receive and dispense the microbubble-entrained liquid into the pressure vessel; wherein the pressure vessel is configured to maintain a volume of gas in an upper portion of the pressure vessel, and a volume of fluid in a lower portion of the pressure vessel; and wherein the microbubble device is configured to generate microbubbles by entraining gas received from the volume of gas in an upper portion of the pressure vessel with the volume of fluid in a lower portion of the pressure vessel.
12. The microbubble system of claim 11, wherein the microbubble device is sealed within the pressure vessel and positioned such that the microbubble device is completely submerged in the volume of fluid in a lower portion of the pressure vessel.
13. The microbubble system of claim 11, configured to interconnect to a vessel selected from the group consisting of a bathtub, a shower, a hot tub, a swimming pool, a plunge pool, a foot bath, a sink, a trough, a wash basin, a washing machine, a dishwasher, an irrigation ditch, and a well.
14. The microbubble system of claim 11, further comprising a second injector configured to inject a fluid additive into the pressure vessel or into the microbubble-entrained liquid dispensed from the microbubble nozzle outlet.
15. The microbubble system of claim 14, wherein the fluid additive comprises at least one of a nutrient and a sanitizing agent.
16. The system of claim 1, wherein the microbubble device further comprises a shroud that enhances microbubble production and gas transfer into the liquid by continuously breaking down bubbles produced within the pressure vessel and creating a larger volume of microbubbles within the liquid, and wherein the pressure vessel maintains the volume of gas at a positive pressure causing excess microbubbles to rise and pass over the shroud until the liquid within the microbubble device is sufficiently entrained with gas.
17. The system of claim 1, wherein the microbubble device is partially hollow and consists of one inlet for supplying fluid and one inlet for supplying gas to the hollow portion of the microbubble device, wherein the fluid and the gas are mixed together and the fluid is entrained with the gas to create microbubbles, and wherein the gas entrained liquid exits an outlet at the bottom of the microbubble device and into the pressure vessel.
18. The system of claim 11, wherein the liquid is dispensed in a basin, and then recirculated through the system by an inlet attached to a wall or the floor of the basin.
19. The system of claim 18 further comprising a domestic water supply inlet for supplying a domestic water supply to the system, and wherein the system further comprises a booster pump for providing the domestic water supply.
20. The system of claim 11, wherein the internal volume of the pressure vessel comprises about 90% liquid by volume and about 10% of gas by volume.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(27) Unless defined otherwise, all technical and scientific terms used herein have the same meaning as is commonly understood by one of ordinary skill in the art. All patents, applications, published applications, and other publications to which reference is made herein are incorporated by reference in their entirety. In the event that there is a plurality of definitions for a term herein, the definition provided in the Brief Summary of the Invention prevails unless otherwise stated.
(28) Referring now to
(29) Prior art microbubble systems often comprise a pump. The pump may be a centrifugal pump used for shallow water wells and comprises a liquid inlet, a gas inlet on the liquid inlet, a prime port (on a back side of the pump, not shown), a liquid outlet, and a drain port. Because air or other gas is injected to the pump on an inlet or suction side of the pump, cavitation may take place within the pump itself, creating unnecessary noise and an increased likelihood of shaft seal failure. These prior art pumps are also quite large, not self-priming, and requires four connections to a bathtub or plumbing. Water may be retained within the pump, which may lead to the growth of bacteria or molds. The pump may have a substantial electricity requirement of ten amps, and be mounted in a particular direction given the constraints on the bathtub or other plumbing fixture. These and other limitations of the pumps of the prior art are overcome by the microbubble devices and systems illustrated in
(30) As shown in
(31) Referring now to
(32) The microbubble device 200 may comprise drainage hole 260 for draining excess fluid. The microbubble device 200 is housed within the pressure vessel 400 such that it remains fully submerged in fluid below the fluid level L, such that the draining occurs into the volume of liquid Lv maintained within the pressure vessel 400. In a preferred embodiment, the volume of liquid Lv is about 90% by volume of the pressure vessel 400 volume, and the volume of gas Gv is about 10% by volume.
(33) In embodiments, one or more Venturi injectors may inject gases or liquid additives to the liquid prior to the liquid entering the pressure vessel 400. Venturi injectors may additionally be used in conjunction with the microbubble outlet nozzle to inject additional gases or liquids into the dispensed liquid. In embodiments that do not comprise a pump, the pressure vessel 400 may be interconnected directly to the liquid source.
(34) In varying embodiments, the system may be used with a traditional or stand-alone bathtub. However, other vessels suitable for use with systems of the present invention include, but are not limited to, showers, hot tubs, swimming and plunge pools, foot baths, sinks, troughs, wash basins, washing machines, dishwashers, irrigation ditches, wells, spray guns, and any other vessels used for bathing, hydrotherapy, cleaning or processing food, and the like.
(35) Referring now to
(36) As shown in
(37) Thus, in embodiments described above, the outlet of the microbubble device is in communication with the interior of the pressure vessel, thereby permitting recirculation of microbubbles within the pressure vessel and delivery through one or more attachments or outlets. A separate nozzle may further stimulate the fluid to create an active concentration of microbubbles flowing to the outlet and into the basin or tub. This stimulating nozzle may be positioned before the outlet and after the pressure vessel.
(38) The system thereby provides a steady flow or fluid entrained with microbubbles without significant loss of pressure and avoiding clogging of the outlet or inlet. As the microbubble device inlet receives a mixture of liquid and large gas bubbles, and as the liquid is converted to all gas bubbles from the steady pressure within the microbubble device, the gas may be released from the device into the top of the pressure chamber tank and controlled at a consistent 40 psi with steady flow and no restrictions. This is beneficial compared to the prior art systems, which comprise pumps as described above operating at 60 psi or higher, with fluctuations, and associated restricted flow.
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(46) The system 100 comprises at least one injector, which receives fluid and tapers down to create an orifice, and further comprises a gas inlet for receiving ambient or compressed gas. The microbubble device then widens and creates a vacuum for gas or liquid to be drawn into the fluid flowing through the microbubble device, which provides consistent water flow and gas flow. These components of the system are all located on the outlet side of the pump to reduce cavitation and potential system failure, as well as address noise and inconsistent gas flow or pressure.
(47) In use, the system is further designed to permit pressurized water from the microbubble device and the pressure vessel to enter an injector inlet, which causes the pressurized water to become constricted toward the injection chamber. This in turn changes the pressurized water into a high-velocity jet stream, which also serves to increase the velocity through the injection chamber and decrease the absolute pressure, creating a vacuum. This process further permits the addition of an additive material, preferably drawn through the suction port and entrained into the water stream, during the delivery of the pressurized fluid. As the jet stream is diffused toward the injector outlet, its velocity is reduced and it is reconverted into lower pressure energy. Further details regarding the method of use of the system is described below.
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(62) The fitting 3100 may have a rim or lip 3120, which in one embodiment may be placed substantially flush against a wall of a tub, basin of fluid reservoir. Screws or similar devices may be used to attach fitting to the wall of the fluid reservoir. The fitting 3100 may be circular or shaped in another fashion.
(63) A filter 3200 is preferably sized to be placed adjacent to, and in some embodiments over the fitting 3100, as will be described in greater detail below. The filter 3200 is comprised of a material that permits the flow of water or other fluid to pass therethrough, but also restricts the passage of bacteria, chlorine, toxins, and other microorganisms of a certain particle size. In embodiments, the material is comprised of a cloth material. In other embodiments, the material is comprised of a composite material suitable for filtration of particle sizes specified herein. In one embodiment, the filter 3200 permits filtering of bacteria and other microorganisms larger than about 10 micron. In alternate embodiments, the filter 3200 may be comprised of a denser material to permit filtration of even smaller microorganisms, including those smaller than about 1 micron.
(64) The filter 3200 may be shaped to have an outer perimeter that substantially conforms to the outer circumference of the fitting 3100 and may further comprise an outer edge 3300 that conforms to the lip or rim of the fitting 3100 described above. The outer edge 3300 comprises elastic or similar material to ensure a snug fit against the fitting 3100. In alternate embodiments, the outer edge of the filter 3200 may be placed between the lip or rim of the fitting 3100 and the wall of the fluid reservoir, thereby securing the filter 3200 in place. In either of these embodiments, the filter 3200 is secured to the fitting and, thus. avoids displacement by water passing through the fitting 3100 and the filter 3200.
(65) In one embodiment, the filter 3200 is sized to be placed adjacent to the fitting 3100 on an outer surface (tub-facing side). In other embodiments, the filter may be placed against an inner surface of the fitting 3100. In this configuration, screws or other devices may pass through the filter 3200 and further secure the filter 3200 in place on the inside of fitting 3100. In alternate embodiments, the screws are placed to avoid penetrating the filter 3200.
(66) In operation, the filter 3200 is placed over the fitting and fastened directly or with material along the outer edge 3300 or the filter 3200 so that it fits snugly around the lip or rim of the fitting 3100. The fitting 3100 may be removed from the tub and the filter 3200 replaced from time to time without the use of specialized equipment or difficulty accessing the filter 3200. Different types of filter 3200 may be used with a single fitting, depending on the nature of filtration desired.
(67) The invention illustratively disclosed herein suitably may be practiced in the absence of any element which is not specifically disclosed herein. It is apparent to those skilled in the art, however, that many changes, variations, modifications, other uses, and applications of the invention are possible, and also changes, variations, modifications, other uses, and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention.
(68) The foregoing discussion of the invention has been presented for purposes of illustration and description. The foregoing is not intended to limit the invention to the form or forms disclosed herein. In the foregoing Detailed Description of the Invention, for example, various features of the invention are grouped together in one or more embodiments for the purpose of streamlining the disclosure. The features of the embodiments of the invention may be combined in alternate embodiments other than those discussed above. This method of disclosure is not to be interpreted as reflecting an intention that the invention requires more features than are expressly recited. Rather, inventive aspects lie in less than all features of a single foregoing disclosed embodiment.
(69) Moreover, though the description of the invention has included description of one or more embodiments and certain variations and modifications, other variations, combinations, and modifications are within the scope of the invention, e.g. as may be within the skill and knowledge of those in the art, after understanding the present disclosure. It is intended to obtain rights which include alternative embodiments to the extent permitted, including alternate, interchangeable, and/or equivalent structures, functions, ranges, or steps to those described, whether or not such alternate, interchangeable, and/or equivalent structures, functions, ranges, or steps are disclosed herein, and without intending to publicly dedicate any patentable subject matter.