Bi-fold door pin brace
10794108 ยท 2020-10-06
Inventors
Cpc classification
E06B3/481
FIXED CONSTRUCTIONS
International classification
E06B3/00
FIXED CONSTRUCTIONS
E06B3/48
FIXED CONSTRUCTIONS
Abstract
A bi-fold door pin brace braces the exposed shafts of bi-fold door pins against the force exerted on the pin assemblies by door movement out of alignment with the track. The bi-fold door pin brace has a header mounting plate generally defines a generally planar surface and is configured to mount into a door header, ceiling, or the like. A coupling plate extends from the header mounting plate in a plane angularly offset therefrom. A bi-fold pin shaft bracing plate defines a third generally planar surface that extends from the coupling plate in a plane generally parallel to the header mounting plate. The bi-fold pin shaft bracing plate is configured to engage with and provide support to a bi-fold pin shaft, and can be used in conjunction with or as part of an assembly with a bi-fold door stop.
Claims
1. In combination, a bi-fold door and a bi-fold door pin brace operative to safely limit the movement of said bi-fold door, said bi-fold door having: a header; a bi-fold door track mounted to said header; a lead door; a guide pin affixed to said lead door and configured to slide within said bi-fold door track; a pivot door; a pivot pin anchored with respect to said bi-fold door track and affixed to said pivot door; and a hinge coupling said lead door to said pivot door; said bi-fold door pin brace having: a header mounting plate generally defining a first generally planar surface affixed to and anchored by said header independent from said bi-fold door track; a coupling plate extending from said header mounting plate in a plane angularly offset from said first generally planar surface and exterior to said bi-fold door track; and a bi-fold pin shaft bracing plate defining a third generally planar surface extending from said coupling plate in a plane offset from said coupling plate plane and generally parallel to said header mounting plate first generally planar surface, said bi-fold pin shaft bracing plate third generally planar surface located between a bottom of said bi-fold door track and a top of said pivot door, said bi-fold pin shaft bracing plate configured to engage with and provide support to a shaft of at least one of said bi-fold door guide pin and said bi-fold door pivot pin.
2. The combination bi-fold door and bi-fold door pin brace of claim 1, wherein said coupling plate is abutted against said bi-fold door track.
3. The combination bi-fold door and bi-fold door pin brace of claim 2, wherein said coupling plate is generally perpendicular to said header mounting plate first generally planar surface.
4. The combination bi-fold door and bi-fold door pin brace of claim 1, wherein said coupling plate further comprises: a first coupler rigidly affixed with said shaft bracing plate; a second coupler rigidly affixed with said header mounting plate; and an adjustable fastener securing said first coupler to said second coupler in a first fastened configuration, and allowing said first coupler to move relative to said second coupler in a second released configuration; said first coupler, said second coupler, and said adjustable fastener configured to vary a distance between said shaft bracing plate and said header mounting plate when said adjustable fastener is in said second released configuration, and to prevent relative movement between said shaft bracing plate and said header mounting plate when said adjustable fastener is in said first fastened configuration.
5. The combination bi-fold door and bi-fold door pin brace of claim 1, wherein said bi-fold pin shaft bracing plate further comprises a first bifurcated end defining a first bi-fold pin shaft receiving slot.
6. The combination bi-fold door and bi-fold door pin brace of claim 5, wherein said bi-fold pin shaft bracing plate further comprises a second bifurcated end defining a second bi-fold pin shaft receiving slot, said second bifurcated end separated from and distal to said first bifurcated end along a bi-fold pin shaft bracing plate longitudinal axis.
7. The combination bi-fold door and bi-fold door pin brace of claim 1, wherein said bi-fold pin shaft bracing plate further comprises a perimeter encompassing rim adapted to reinforce said bi-fold pin shaft bracing plate.
8. The combination bi-fold door and bi-fold door pin brace of claim 1, wherein at least one of said lead door and said pivot door further comprises a door stile; and wherein said header mounting plate further comprises a bi-fold door stop, said bi-fold door stop having: a first bi-fold door stile stop configured to engage with and thereby limit travel of said door stile in a first travel direction; and a second bi-fold door stile stop configured to engage with and thereby limit travel of said door stile in a second travel direction generally perpendicular to said first travel direction.
9. The combination bi-fold door and bi-fold door pin brace of claim 1, wherein said bi-fold pin shaft bracing plate is configured to engage with and provide support to a shaft of said bi-fold door pivot pin within a space between said bi-fold door track and said pivot door.
10. The combination bi-fold door and bi-fold door pin brace of claim 9, wherein said bi-fold pin shaft bracing plate configured to engage with and provide support to a shaft of said bi-fold door guide pin within a space between said bi-fold door track and said lead door when said bi-fold door is in an open position.
11. The combination bi-fold door and bi-fold door pin brace of claim 1, wherein said bi-fold pin shaft bracing plate configured to engage with and provide support to a shaft of said bi-fold door guide pin within a space between said bi-fold door track and said lead door when said bi-fold door is in an open position.
12. The combination bi-fold door and bi-fold door pin brace of claim 5, wherein said first bi-fold pin shaft receiving slot is configured to engage with and provide support to a shaft of said bi-fold door pivot pin within a space between said bi-fold door track and said pivot door.
13. The combination bi-fold door and bi-fold door pin brace of claim 12, wherein said second bi-fold pin shaft receiving slot is configured to engage with and provide support to a shaft of said bi-fold door guide pin within a space between said bi-fold door track and said lead door when said bi-fold door is in an open position.
14. The combination bi-fold door and bi-fold door pin brace of claim 5, wherein said first bi-fold pin shaft receiving slot is configured to engage with and provide support to a shaft of said bi-fold door guide pin within a space between said bi-fold door track and said lead door when said bi-fold door is in an open position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other objects, advantages, and novel features of the present invention can be understood and appreciated by reference to the following detailed description of the invention, taken in conjunction with the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
DESCRIPTION OF THE PREFERRED EMBODIMENT
(20) Manifested in the preferred and alternative embodiments, the present invention provides a bi-fold door pin brace that anchors directly to the door header, abuts the track, and braces bifold door pins to reduce the likelihood of harm or damage to the pins, the track, and the door panels.
(21) In accord with the teachings of the present invention,
(22) Shaft bracing plate 20 has a pair of distally located bifurcated ends 22 that each define a shaft-receiving slot 24. Shaft bracing plate 20 is preferably coupled to header mounting plate 30 through an adjustable coupling, which permits shaft bracing plate 20 to be adjusted to be located just above the top edge of a lead door panel and a pivot door panel when the lead and pivot door panels are most nearly parallel to each other, as occurs in the most open position of a bi-fold door. While any suitable apparatus may be provided to enable such adjustment, for exemplary and non-limiting purpose in preferred embodiment bi-fold door pin brace 10 a coupling plate 21 is provided that extends from an edge of and in a plane generally perpendicular to shaft bracing plate 20. This angular offset between the two plates provides substantial strength for a given thickness of material. A similar coupling plate 31 extends in a plane at an angular offset from a plane defined by header mounting plate 30, thereby providing similar structural reinforcement.
(23) In preferred embodiment bi-fold door pin brace 10 these two coupling plates 21, 31 are abutted together in adjacent and generally parallel relationship. At least one and preferably at least two bolts 34 pass through openings in coupling plates 21, 31 and secure the plates together by suitable tensioned nuts 36. As may be apparent, any suitable fasteners may be substituted for bolts 34 and nuts 36. The provision of slots or elongated holes in one or both of coupling plates 21, 31 will permit the positioning of coupling plates 21, 31 relative to each other to be adjusted prior to securing nuts 36 in place. In preferred embodiment bi-fold door pin brace 10, adjusting slots 38 are provided in coupling plate 31 to permit the adjustment of the vertical displacement between shaft bracing plate 20 and header mounting plate 30. Header mounting plate 30 will preferably be provided with an easy, quick, and intuitive way to couple to the door header, ceiling, or the like. For this purpose, a plurality of fastener holes 32 have been formed entirely through header mounting plate 30. By elongating fastener holes 32, the position of header mounting plate 30 may be adjusted to properly align shaft bracing plate 20, so that a prior art guide pin traveling in the door track will move in such a way that the guide pin shaft will slide directly into shaft-receiving slots 24 when the bi-fold door is opened. Most preferably, at the time of installation, the pivot pin shaft will already be inserted into the distal shaft-receiving slot 24.
(24) An optional central opening 23 may be provided within shaft bracing plate 20, primarily to provide access to the pivot bracket screw. An added benefit is reduced material requirement and finished weight. However, in some alternative embodiments central opening 23 is also be used to provide some resilience or cushioning when a door is fully opened with excessive force. In such alternative embodiments, the material selected for shaft bracing plate 20 must be at least sufficiently elastic or resilient to deflect repeatedly without consequential damage. A designer will select from a variety of spring metal compositions, plastic compositions, high durometer rubber compositions, and the like at the time of design to provide a desired resilience or cushioning effect.
(25) Whether fabricated from metal, plastic, rubber, or other composition, a rim 26 may preferably be provided around the perimeter of shaft bracing plate 20. By shifting out of the plane of the majority of shaft bracing plate 20, rim 26 will provide significant structural rigidity. While not solely limiting the present invention thereto, as may be appreciated, both shaft bracing plate 20 and header mounting plate 30 as illustrated may be readily fabricated from sheet metal stock through highly cost-effective and efficient stamping and bending operations, thereby providing ready and low-cost fabrication with high structural integrity. In such case, rims 26, 28 may be formed as a part of the stamping operation. In alternative embodiments, as will also be appreciated each of these parts may be readily cast, molded, or otherwise fabricated.
(26) In preferred embodiment bi-fold door pin brace 10, a pair of distally located bifurcated ends 22 are provided. These distal ends define the longitudinal axis of shaft bracing plate 20, and terminate in shaft-receiving slots 24 that will receive a guide pin shaft at one end, and a pivot pin shaft at the distal end. However, in some alternative embodiments only a single bifurcated end 22 will be used, in those instances where only one pin is required or desired to be braced.
(27) Various embodiments of apparatus designed in accord with the present invention have been illustrated in the various figures. The embodiments are distinguished by the hundreds digit, and various components within each embodiment designated by the ones and tens digits. However, many of the components are alike or similar between embodiments, so numbering of the ones and tens digits have been maintained wherever possible, such that identical, like or similar functions may more readily be identified between the embodiments. If not otherwise expressed, those skilled in the art will readily recognize the similarities and understand that in many cases like numbered ones and tens digit components may be substituted from one embodiment to another in accord with the present teachings, except where such substitution would otherwise destroy operation of the embodiment. Consequently, those skilled in the art will readily determine the function and operation of many of the components illustrated herein without unnecessary additional description.
(28) First alternative embodiment bi-fold door pin brace 110, shown in
(29) Reinforcing rims 126, 128 are much more pronounced in first alternative embodiment bi-fold door pin brace 110, and preferably in combination with web 127 form the well-known I-beam geometry best visible in
(30) Second alternative embodiment bi-fold door pin brace 210 is illustrated in
(31)
(32)
(33) A third embodiment for fastener holes 232 is illustrated with second alternative embodiment bi-fold door pin brace 210, in this case using four round holes through which suitable anchoring fasteners will pass. Since coupling plate 231 will preferably be pressed directly against the track, there is no need for adjustment closer to or farther from the track. Nevertheless, if the track is of a dimension different from that for which second alternative embodiment bi-fold door pin brace 210 has been constructed, an installer will only have to slide one shaft receiving slot 224 around pivot pin shaft 8 protruding from prior art pivot pin assembly 9. Next, the installer will align coupling plate 231 generally parallel to prior art track 5, and then move prior art lead door panel 1 toward prior art pivot door panel 3 into the position illustrated in
(34) While
(35)
(36) However, extending from the primary geometry are two coupling arms 321, that are configured to pass through a pair of coupling holes 331 in header mounting plate 330. Header mounting plate 330 is most preferably anchored to a door header, ceiling, or the like by passing appropriate anchoring fasteners through a set of fastener holes 332.
(37) Header mounting plate 330 serves not only as a support and anchor for shaft bracing plate 320, but also as a bi-fold door stop as described in my co-pending U.S. patent application Ser. No. 15/592,169 filed May 10, 2017 and incorporated by reference herein above. The full nature and characteristics of that stop are disclosed fully and extensively in that patent application, but in brief summary the illustrated header mounting plate 330 provides additional and complementary protection for a bi-fold door against accidental harm and damage. Header mounting plate 330 prevents inward lateral movement of bi-fold door panels when the door is open, and provides a solid stop to the opening travel of the lead door panel. As a result, shaft bracing plate 320 only needs to constrain the pin shafts against lateral door panel movement in an outward direction. In addition, shaft bracing plate 320 is readily removed, to facilitate dismounting the door panel assembly. Consequently, the combination of the present shaft bracing plate 320 with header mounting plate 330 provides further benefit and synergy.
(38)
(39) Shaft bracing plate 420 differs from shaft bracing plate 320 in one notable feature. Instead of bifurcated ends 322 that define shaft-receiving slots 324, shaft bracing plate 420 has pin retaining ends 422 that are not bifurcated. Instead, since shaft bracing plate 420 is being used in combination with header mounting plate 430, shaft bracing plate 420 only needs to constrain the pin shafts against lateral door panel movement in an outward direction. Consequently, shaft bracing plate 420 also only needs to wrap around the outward side of the pin shafts. As already described herein above, header mounting plate 430 prevents inward lateral movement of bi-fold door panels when the door is open and provides a solid stop to the opening travel of the lead door panel.
(40) In some instances it may be desirable to only capture the pivot pin and thereby prevent the pivot pin from lateral door panel movement in an outward direction. In such instances, modifications may be made to the preferred and alternative embodiment bi-fold door pin braces 10, 110, 210, 310, 410 to facilitate this capture.
(41)
(42)
(43)
(44)
(45) While the foregoing details what is felt to be the preferred embodiment of the invention, no material limitations to the scope of the claimed invention are intended. Further, features and design alternatives that would be obvious to one of ordinary skill in the art are considered to be incorporated herein. The scope of the invention is set forth and particularly described in the claims herein below.