Modular Coolroom System and Coolroom Modules Therefor
20200309441 ยท 2020-10-01
Inventors
Cpc classification
F25D11/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2400/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2400/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2201/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2400/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present invention provides a transportable coolroom module comprising: a base frame; a coolroom structure mounted on the base frame, the coolroom structure including a floor, a plurality of walls each extending above the floor, and a roof supported by the walls; at least one access door provided in at least one of the walls; and, at least one removable infill panel provided in at least one other of the walls; wherein when the at least one removable infill panel is attached to the coolroom structure, the transportable coolroom module may be used as a stand-alone coolroom; and, wherein when the at least one removable infill panel is selectively removed from the coolroom structure, the transportable coolroom module may be selectively interconnected with one or more other like transportable coolroom modules to create a larger combined coolroom environment. Also provided is associated systems and methods for constructing coolroom structures using multiple such transportable coolroom modules.
Claims
1. A transportable storeroom module comprising: a base frame; a storeroom structure mounted on said base frame, said storeroom structure including a floor, a plurality of walls each extending above said floor, and a roof supported by said plurality of walls; at least one access door provided in at least one of said plurality of walls of said storeroom structure; and, at least one removable infill panel provided in at least one other of said plurality of walls of said storeroom structure; wherein, when said at least one removable infill panel is attached to said storeroom structure, said transportable storeroom module may be used as a stand-alone storeroom; and, wherein, when said at least one removable infill panel is selectively removed from said storeroom structure, said transportable storeroom module may be selectively interconnected with one or more other like transportable storeroom modules to create a larger combined storeroom environment.
2. The transportable storeroom module as claimed in claim 1, wherein said storeroom structure is generally insulated, with at least said plurality of walls and said roof comprising one or more insulated panels.
3. The transportable storeroom module as claimed in claim 1, wherein said storeroom structure is generally rectangular in shape and includes a front wall, a rear wall, and left and right side walls, respectively.
4. The transportable storeroom module as claimed in claim 3, including one access door provided in the front or the rear wall.
5. The transportable storeroom module as claimed in claim 3, including one removable infill panel provided in one of the left and right side walls.
6. The transportable storeroom module as claimed in claim 3, including two removable infill panels, one provided in each of the left and right side walls.
7. The transportable storeroom module as claimed in claim 1, wherein the or each removable infill panel is horizontally centrally located on a left and/or a right side wall, and extends vertically from the floor to a point which is around 70 to 90% of the height of the left and/or right side wall, and preferably around 80 to 85% of the height of the left and/or right side wall.
8. The transportable storeroom module as claimed in claim 7, wherein an infill opening exposed by selectively removing the or each removable infill panel is around 50 to 70% of the length of the left and/or right side wall, and preferably around 55 to 65% of the length of the left and/or right side wall.
9. The transportable storeroom module as claimed in claim 1, wherein the or each removable infill panel includes at least one handle to assist with selectively installing and/or removing said infill panel to/from said storeroom structure.
10. The transportable storeroom module as claimed in claim 1, wherein said storeroom structure is adapted for storing palletised goods.
11. The transportable storeroom module as claimed in claim 1, wherein a ramp may be selectively positioned at the or each access door to assist with moving goods into and out of said storeroom structure.
12. The transportable storeroom module as claimed in claim 1, wherein said storeroom structure is a coolroom structure.
13. The transportable storeroom module as claimed in claim 12, wherein said base frame extends in one direction beyond said floor of said coolroom structure to provide an extension area, said extension area being adapted to support one or more refrigeration components necessary to control the climate within said coolroom structure.
14. A modular system for construction of a storeroom structure comprising: a plurality of transportable storeroom modules according to claim 1; and, means for interconnecting the plurality of transportable storeroom modules in order to construct the storeroom structure.
15. The modular system for construction of a storeroom structure as claimed in claim 14, wherein said means for interconnecting the plurality of transportable storeroom modules includes sealing tape or sealant, a plurality of latches, and flashings to cover gaps between respective interconnected transportable storeroom modules.
16. A storeroom structure comprising a plurality of transportable storeroom modules as claimed in claim 1 interconnected with one another.
17. A method of constructing a storeroom structure, the method comprising the steps of: providing a plurality of transportable storeroom modules according to claim 1; horizontally arranging the plurality of the transportable storeroom modules side-by-side on a substantially flat ground surface; removing the infill panels from respective opposing wall surfaces, if not removed beforehand; and, interconnecting the plurality of transportable storeroom modules to create the storeroom structure.
18. The method of constructing a storeroom structure as claimed in claim 17, wherein said step of interconnecting the plurality of transportable storeroom modules includes: applying a sealing tape or sealant to at least one, but preferably both, of each of the respective opposing wall surfaces; successively moving or drawing the respective opposing wall surfaces into contact with one another, such that a substantially airtight seal is created between the respective opposing wall surfaces by way of the sealing tape or sealant; locking the respective opposing wall surfaces together by way of a plurality of latches; and, applying a flashing over gaps between respective interconnected transportable storage modules.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order that the invention may be more clearly understood and put into practical effect there shall now be described in detail preferred modular storeroom structures, systems and/or methods, preferably transportable modular coolroom structures, systems and/or methods, in accordance with the invention. The ensuing description is given by way of non-limitative examples only and is with reference to the accompanying drawings, wherein:
[0021]
[0022]
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[0029]
[0030]
MODES FOR CARRYING OUT THE INVENTION
[0031] The following is a detailed description of the invention with reference to the preferred embodiment(s) shown in the drawings. In the detailed description and in the drawings, like reference numerals refer to like elements throughout. Those elements are intended to show by way of illustration specific embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilised and that procedural and/or structural changes may be made without departing from the spirit and scope of the invention.
[0032] In
[0033] Coolroom module 10 is suitable for use as a stand-alone coolroom (as shown, for example, in
[0034] Referring to
[0035] Although not shown in detail in the drawings, where the respective roof 14 and wall 16, 18, 20 & 22 panels are connected to one another, and where the wall 16, 18, 20 & 22 panels connect to the floor 12, it is preferred that an airtight seal (or a substantially airtight seal) is created between respective panels 14, 16, 18, 20 & 22, and the floor 12, using any suitable joint technique(s) (e.g. butt joints, mitre joints, etc.), sealant(s), fittings and/or fastening means. For example, to create an airtight seal where the roof 14 panel(s) is/are joined to the wall 16, 18, 20 & 22 panels, mitre joints may be utilised all around to allow continuous contact with the preferred EPS material of the respective panels 14, 16, 18, 22 & 22. Likewise, to create and/or to assist with creating an airtight seal at each of the respective roof 14 and wall 16, 18, 20 & 22 panel joints, a 900 angle capping or trim of any suitable material may be applied over at least the external joints as shown. Where the preferred 75 mm EPS sandwich panels (with Colorbond steel facings and aluminium perimeter capping) are utilised in accordance with the present invention, 70 mm70 mm3 mm Colorbond aluminium 900 angle capping applied over the external roof/wall 14, 16, 18, 20 & 22 joints using silicon and rivets has been found to create the desired airtight seal between the respective roof and wall 14, 16, 18, 20 & 22 panels.
[0036] Floor 12, of coolroom module 10, is horizontally supported above the ground 24, by a base frame 26. Base frame 26 preferably includes at least two bearers 28 and a plurality of joists 30, with the amount of bearers 28 and joists 30 depending on the size and application of coolroom module 10. Each of bearers 28 and joists 30, of base frame 26, may be of any suitable material and shape, but steel or aluminium PFC (Parallel Flange Channel) bearers 28 and steel or aluminium SHS (Square Hollow Section) joists 30 have been found to be particularly useful for typical coolroom applications. Although not shown in detail in the drawings, floor 12, of coolroom module 10, which is affixed to the upper side of joists 30, of base frame 26, may comprise any suitable flooring substrate and/or covering material. Whilst any suitable flooring substrate and/or covering material may be utilised for floor 12, of coolroom module 10, in accordance with the present invention, it has been found that a 17 mm FormPly flooring substrate with a 1.6 mm to 2.0 mm checker plate covering is particularly well suited for typical coolroom applications. Similarly, whilst not shown in the drawings, it has also been found that by applying say a 200 mm high piece of checker plate along the base of each wall 16, 18, 20 & 22 panel, and an aluminium coving of say 35 mm35 mm between the floor 12 and each wall 16, 18, 20 & 22 panel, the wall 16, 18, 20 & 22 panels may be protected from impact by pallets or the like (not shown), and the desired airtight seal between the respective wall 16, 18, 20 & 22 panels and the floor 12 may be enhanced.
[0037] As illustrated in
[0038] Base frame 26, of coolroom module 10, is specifically designed to enable coolroom module 10 to be readily transported from site to site, and moved around any one site as required. Depending on their size and application, coolroom modules 10 of the present invention may preferably be transported on trucks (e.g. on tilt trucks or the likes) or semi-trailers, and may either be lifted by a crane or a forklift, as desired. In order to assist with lifting and/or moving a coolroom module 10, base frames 26 of each of coolroom modules 10 may preferably include a series of retractable lifting arms or lifters 34 (see, for example,
[0039] To facilitate access into and out of coolroom module 10, at least one access door 36 is provided, preferably on front wall 16 of coolroom module 10, as shown. Access door 36, which may be of any suitable shape, size and material depending on the intended application of coolroom module 10, is preferably affixed to front wall 16 panel of coolroom module 10 by a series of vertically arranged hinges 38, such that access door 36 pivots on a vertical axis. To enable access door 36 to be opened, closed and/or locked as required, access door 36 preferably includes at least one suitable handle and/or latch assembly (which may be a single component, or multiple separate components), generally designed 40, preferably disposed on the opposite side of access door 36 to that of hinges 38. Whilst an access door 36 of any suitable shape and size may be utilised in accordance with the present invention, where coolroom module 10 is required to store palletised goods (not shown), it has been found that an insulated coolroom door 36 which is around 2000 mm high1300 mm wide50 mm thick, is particularly well suited for typical coolroom applications.
[0040] Given that floor 12, of coolroom module 10, is spaced above the ground 24 by way of base frame 26, to enable goods (not shown), especially palletised goods (again, not shown), to be readily moved into and out coolroom module 10, via access door 36, any suitable ramp 42 (see, for example,
[0041] Whilst it will be appreciated that the overall shape and size of coolroom module 10 can readily vary depending on the intended application of coolroom module 10, where storage of palletised goods (not shown) is desired, it is preferred that coolroom module 10 is a rectangular structure having a width of around 3000 mm, a total length of around 6500 mm (including the insulated coolroom structure itself of around 6000 mm between the external surfaces of front and rear walls 16 & 18, and a projecting portion of base frame 26 of around 500 mm which supports refrigeration components 32) and a height of around 2696 mm (including a base frame 26 which supports the upper surface of floor 12 at a height of around 221 mm from the ground 24). Where the preferred 75 mm EPS sandwich panels (with Colorbond steel facings and aluminium perimeter capping) are utilised for roof 14 and wall 16, 18, 20 & 22 panels, of coolroom module 10, in accordance with the present invention, these preferred rectangular dimensions of coolroom module 10, result in an internal storage area which is around 2850 mm wide5850 mm long2400 mm high. Thus, these preferred dimensions of coolroom module 10 result in a floor 12 storage area of around 16.67 m.sup.2, which is more than sufficient to enable the storage and maneuverability of at least eight standard 1165 mm1165 mm pallets of goods (not shown).
[0042] Referring to
[0043] Each infill panel 44 (which may be of any suitable shape and size) when selectively removed from coolroom module 10, exposes an opening in a respective left and/or right side wall 20 and/or 22 of coolroom module 10, which is preferably horizontally centrally located as shown, and which extends vertically from the upper surface of floor 12, of module 10, to a point which is preferably around 70 to 90% of the height of side wall 20 or 22 panel, more preferably around 80 to 85% of the height of side wall 20 or 22 panel, and in a particularly preferred embodiment, around 83% of the height of side wall 20 and/or 22 panel. When horizontally centrally located as shown, it is preferred that the opening exposed by removing an infill panel 44 is around 50 to 70% of the length of side wall 20 and/or 22, more preferably around 55% to 65% of the length of side wall 20 and/or 22, and in a particularly preferred embodiment, around 60% of the length of side wall 20 and/or 22. This preferred arrangement of the positioning of the opening(s) exposed by removing infill panel(s) 44 from side wall(s) 20, 22, of coolroom module 10, ensures that the structural integrity of coolroom module 10 is maintained when infill panel(s) 44 are selectively removed from the side wall or walls 20, 22, of coolroom module 10. To further ensure that the structural integrity of coolroom module 10 is maintained when infill panel(s) 44 is/are selectively removed therefrom, it is preferred that left and/or right side wall 20, 22 panels, of coolroom module 10, are reinforced around the infill panel openings by any suitable means, such as, for example, by utilising 75 mm75 mm3 mm steel or aluminium SHS 48.sub.x (see, for example, items 482 & 483 in
[0044] Whilst infill panel(s) 44 of any suitable shape and size may be utilised in accordance with the present invention, where coolroom module 10 has the preferred dimensions outlined above which are suitable for storing palletised goods (not shown) within coolroom module 10, it has been found that infill panel(s) 44 which are around 3685 mm long (including the 900 angle pieces 46 disposed on both peripheral side edges), around 2040 mm high (including the 900 angle piece 46 disposed on the top peripheral edge), and around 75 mm thick, are particularly well suited for typical coolroom applications. These preferred dimensions of infill panel(s) 44, results in an opening on one or both side walls 20, 22, of coolroom module 10, which is around 3600 mm wide by around 2000 mm high. Hence, when multiple coolroom modules 10.sub.x are selectively interconnected with one another to create a larger combined coolroom environment in accordance with modular coolroom system 100 (see, for example,
[0045] To assist with installing and/or removing the or each infill panel(s) 44 on/from coolroom module 10, each infill panel(s) 44 is preferably provided with at least two handles 50 (which may be recessed, as shown) on at least its external side/surface. Whilst any suitable handles 50 may be utilised in accordance with the present invention, it has been found that handles distributed by Concept Latch Lock & Hinge, of Victoria, Australia, in particular model number CLLH-CH906, are particularly well suited for typical coolroom applications.
[0046] Reference will now be made to
[0047] In each of
[0048] Referring to
[0049] The preferred method of selectively and removably interconnecting multiple coolroom modules 10.sub.x together in accordance with modular coolroom system 100 of the present invention preferably starts with the arrangement of the required number of coolroom modules 10.sub.x side-by-side on a flat ground surface 24. For example, and as shown in
[0050] After applying the desired sealing tape 52, or sealant (not shown), to one or both opposing side walls 22.sub.3 and/or 20.sub.2, of coolroom modules 10.sub.3 & 10.sub.2, preferably around the infill panel openings, the opposing coolroom modules 10.sub.3 & 10.sub.2 are then carefully moved or drawn into close proximity with one another (i.e. say to within around 50 mm to 100 mm from one another) using, for example, a crane, forklift or one or more suitable ratchet(s) or pulley(s) (not shown). Where ratchet(s) or pulley(s) are utilised, it is preferred that such are temporarily connected between the respective base frames 26.sub.3 & 26.sub.2 of coolroom modules 10.sub.3 & 10.sub.2. After drawing or moving the opposing coolroom modules 10.sub.3 & 10.sub.2 into close proximity with one another, and after ensuring that those modules 10.sub.3 & 10.sub.2 (and the preferred opposing sealing tape 52 surfaces) are correctly aligned with one another, a or the ratchet(s) or pulley(s) (not shown) is/are then used to draw the respective coolroom modules 10.sub.3 & 10.sub.2 together such that an airtight seal is created therebetween (as illustrated by, for example,
[0051] Thereafter, the preferred method of selectively and removably interconnecting multiple coolroom modules 10.sub.x (e.g. coolroom modules 10.sub.3 & 10.sub.2, in
[0052] The present invention therefore provides new and useful modular storeroom structures, systems and/or methods, preferably modular coolroom structures, systems and/or methods, wherein individual coolroom modules may be used as stand-alone coolrooms, or may be selectively interconnected with other coolroom modules, as desired, to create a larger combined coolroom environment. Hence, as storage requirements change, coolroom modules can be readily added or removed, as desired, so as to ensure that the right amount of storage space is available as required at any one time. The present invention solves the problem of using multiple separate known transportable coolrooms, such as Reefers, which create multiple separate coolroom environments, by readily enabling multiple coolroom modules of the present invention to be removably interconnected with one another so as to create a single combined open coolroom environment. Thus, there is no need to move goods in and out of various separate coolrooms in accordance with the modular coolroom system of the present invention. Instead, goods can be readily moved between interconnected modules of the modular coolroom system of the present invention by way of the combined open coolroom environment that is created. Further, by enabling the creation of a single combined open coolroom environment, the modular coolroom system of present invention may also enable selective storage of large or irregular sized goods that may not readily be stored within separate known transportable coolrooms.
[0053] While this invention has been described in connection with specific embodiments thereof, it will be understood that it is capable of further modification(s). The present invention is intended to cover any variations, uses or adaptations of the invention following in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains and as may be applied to the essential features hereinbefore set forth.
[0054] As the present invention may be embodied in several forms without departing from the spirit of the essential characteristics of the invention, it should be understood that the above described embodiments are not to limit the present invention unless otherwise specified, but rather should be construed broadly within the spirit and scope of the invention as defined in the attached claims. Various modifications and equivalent arrangements are intended to be included within the spirit and scope of the invention. Therefore, the specific embodiments are to be understood to be illustrative of the many ways in which the principles of the present invention may be practiced.
[0055] Where the terms comprise, comprises, comprised or comprising are used in this specification, they are to be interpreted as specifying the presence of the stated features, integers, steps or components referred to, but not to preclude the presence or addition of one or more other features, integers, steps, components to be grouped therewith.