Medical Pump Drive, Pump And Medical Treatment Apparatus
20200306433 · 2020-10-01
Inventors
- Alexander Heide (Eppstein, DE)
- Arne Peters (Bad Homburg, DE)
- Dejan Nikolic (Bad Soden, DE)
- Juergen Klewinghaus (Oberursel, DE)
Cpc classification
H02K2213/12
ELECTRICITY
A61M2205/3317
HUMAN NECESSITIES
A61M1/14
HUMAN NECESSITIES
A61M60/419
HUMAN NECESSITIES
H02J2310/23
ELECTRICITY
H02J7/0044
ELECTRICITY
H02K11/20
ELECTRICITY
A61M1/34
HUMAN NECESSITIES
F04D13/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/14
ELECTRICITY
International classification
A61M1/34
HUMAN NECESSITIES
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02J7/00
ELECTRICITY
H02K11/20
ELECTRICITY
Abstract
The present disclosure relates to a medical pump drive comprising a pump housing and a pump motor provided in the pump housing. The pump drive also includes a rechargeable voltage source for storing electrical energy, or a rechargeable battery, for a voltage supply of the pump motor and a magnetic section for magnetically coupling of further pump sections, and/or for magnetically driving of elements, in particular a magnetically driven pump rotor. The pump also includes an electronic controller. The disclosure further relates to a pump, an induction charging station, a tube set, and a blood treatment apparatus.
Claims
1-25. (canceled)
26. A medical pump drive comprising: a pump housing; a pump motor arranged in the pump housing; a rechargeable voltage source for storing electrical energy, or a rechargeable battery, for a power supply of the pump motor; a magnetic section for magnetically coupling or magnetically driving components of a magnetically driven pump rotor; and an electronic controller.
27. The pump drive according to claim 26, further comprising an induction coil configured to charge the voltage source or the rechargeable battery.
28. The pump drive according to claim 26, wherein the pump housing comprises: a base section for positioning the pump drive onto a base surface; and a connecting section for connecting the pump drive to a pump section, the pump section having a pump rotor, wherein the base section and the connecting section lie on opposite ends of the pump housing.
29. The pump drive according to claim 26, further comprising a colored lighting device, wherein the colored lighting device is a part of or arranged at the pump housing.
30. The pump drive according to claim 29, wherein the colored lighting device comprises an LED colored ring.
31. The pump drive according to claim 29, wherein the electronic controller is configured to signal an ongoing charging progress with one or more colors of the color lighting device.
32. The pump drive according to claim 29, wherein the electronic controller is configured to switch off the colored lighting device when or after a charging of the voltage source or the rechargeable battery is complete.
33. The pump drive according to claim 26, wherein the electronics controller comprises or is connected to a wireless module.
34. The pump drive according to claim 26, wherein the electronic controller comprises or is connected to a motion sensor.
35. The pump drive according to claim 26, wherein the electronic controller is configured to change from a first state of the electronic controller to a second state of the electronic controller, when a motion sensor detects a movement of the pump drive.
36. The pump drive according to claim 26, wherein the electronic controller is configured to activate the magnetic section of the pump drive, to transfer the pump drive to from a first state of the pump drive to a second state of the pump drive, when the motion sensor detects a movement of the pump drive.
37. The pump drive according to claim 26, wherein the electronic controller is configured to display the charge in state of the electronic controller via the lighting device.
38. The pump drive according to claim 26, wherein the electronic controller is configured to rotate the magnetic section of the pump drive, when a motion sensor detects a pump rotor or a pump section having a pump rotor.
39. The pump drive according to claim 38 wherein the electronic controller is configured to rotate the magnetic section of the pump drive at a predetermined speed.
40. The pump drive according to claim 38 wherein the electronic controller is configured to display the current or actual rotation via a lighting device.
41. The pump drive according to claim 26, wherein the electronic controller is configured to detect a movement of the pump drive by a motion sensor and, in response, configured to change to an active state.
42. The pump drive according to claim 26, wherein the electronic controller is configured to reduce a maximum or the preset pump speed to a pump speed which establishes a balance between a liquid pumped out of the pump and the liquid which flows into the pump upon detecting a drying-up or a dried-up liquid flow, in the pump.
43. The pump drive according to claim 26, wherein the electronic controller is configured to transmit a notification about a movement of the pump drive to an external device.
44. A pump comprising: a pump drive comprising: a pump housing; a pump motor arranged in the pump housing; a rechargeable voltage source for storing electrical energy, or a rechargeable battery, for a power supply of the pump motor; a magnetic section for magnetically coupling or magnetically driving components of a magnetically driven pump rotor; and an electronic controller; and at least one pump section comprising a pump rotor, wherein the pump section is part of at least one of a tube set and a disposable.
45. The pump according to claim 44, wherein the at least one pump section comprises a device configured to releasably fix the at least one pump section to a housing section of a blood treatment apparatus or to a foot area of another section of the blood treatment apparatus.
46. The pump according to claim 45, wherein the device is, or comprises, a latching or clip device.
47. The pump according to claim 44, further comprising a magnet connection configured to connect the pump drive to the at least one pump section.
48. A medical treatment apparatus comprising or connected to at least one of: a pump; a set comprising an induction charging station; and a tube set, wherein the at least one of the pump, the set, and the tube set comprises: a pump drive comprising: a pump housing, a pump motor arranged in the pump housing, a rechargeable voltage source for storing electrical energy, or a rechargeable battery, for a power supply of the pump motor, a magnetic section for magnetically coupling or magnetically driving components of a magnetically driven pump rotor, and an electronic controller; and at least one pump section comprising having a pump rotor, wherein the induction charging station is configured to inductively charge the rechargeable voltage source or rechargeable battery of the pump drive and comprises a controller operable to detect a placement of the pump drive on the induction charging station.
49. The medical treatment apparatus according to claim 48, wherein the pump section of the tube set and the pump drive of the tube set are in magnetic connection or in gravitational connection.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0101] In the following, the present invention is merely exemplarily described with reference to the accompanying figures. In the figures, same reference numerals designate same or identical components. Wherein:
[0102]
[0103]
[0104]
[0105]
DETAILED DESCRIPTION OF THE FIGURES
[0106]
[0107] The extracorporeal blood circuit 3000 comprises a first line 3010, here an arterial line section.
[0108] The first line 3010 is in fluid communication with a blood treatment device, here exemplarily a blood filter or dialyzer 3030. The blood filter 3030 comprises a dialysis liquid chamber 3030a and a blood chamber 3030b which are separated from each other by a semi-permeable membrane 3030c.
[0109] The extracorporeal blood circuit 3000 additionally comprises at least a second line 3050, here a venous line section. Both the first line 3010 and the second line 3050 may serve for the connection to the vascular system of the patient (not shown).
[0110] The first line 3010 is optionally connected to a (first) tube clamp 3020 for blocking or closing the first line 3010. The second line 3050 is optionally connected to a (second) tube clamp 3060 for blocking or closing the second line 3050.
[0111] In
[0112] Fresh dialysis liquid is pumped from a source 2000 along the dialysis liquid inlet line 1040 into the dialysis liquid chamber 3030a using a blood pump 1210 for dialysis liquid which may be designed as a roller pump or as an otherwise occluding pump. The dialysis liquid leaves the dialysis liquid chamber 3030a as dialysate, possibly enriched by filtrate, towards the basin 6000 and is herein referred to as effluent.
[0113] The source 2000 may be, for example, a bag or a container. The source 2000 may also be a fluid line, from which online and/or continuously produced or mixed liquid is provided, e.g., a hydraulic outlet/connection of the blood treatment apparatus 1000.
[0114] A further source 2010 having substitute may be optionally provided. It may correspond to the source 2000 or be a separate source.
[0115] Indicated at the bottom right of
[0116] The arrangement shown in
[0117] The pump 1210 is provided to supply dialysis liquid from a source 2000, for example a bag, via an optional existing bag heating with a bag H2, to the blood filter 3030, via a dialysis liquid inlet line 1040.
[0118] The dialysis liquid conveyed in this way exits again from the blood filter 3030 via the dialysate outlet line 1020, supported by the pump 1310, and may be discarded.
[0119] An optional arterial sensor PS1 is provided upstream of the blood pump 1010. It measures the pressure in the arterial line during a treatment of a patient.
[0120] A further optional pressure sensor PS2 is provided downstream of the blood pump 1010, but upstream of the blood filter 3030 and, if provided, upstream of an addition site 25 for heparin. It measures the pressure upstream of the blood filter 3030 (pre-hemofilter).
[0121] Yet, a further pressure sensor may be provided as PS4 downstream of the blood filter 3030, however preferably upstream of the pump 1310 in the dialysate outlet line 1020, to measure the filter pressure of the blood filter 3030.
[0122] Blood, which leaves the blood filter 3030, passes through or perfuses an optional venous blood chamber 29, which may comprise a ventilation device 31 and may be in fluid communication with a further pressure sensor PS3.
[0123] A control or closed-loop device 1500 for controlling or regulating the blood treatment apparatus 1000 may be provided and may be in signal communication and/or control communication with all the aforementioned components of the blood treatment apparatus 1000.
[0124]
[0125] An optional switching device or three-way-tap 4010, herein exemplarily designed as a three-way-tap 4010, is arranged in the dialysate outlet line 1020 between the pump 1310 for the effluent and the effluent bag 4000, but anyhow upstream thereof. A connecting line 4070 may be provided between the switching device or three-way-tap 4010 and the effluent bag 4000. Dialysate (and/or effluent) leaves the blood filter 3030 through the dialysate outlet line 1020. It serves at the same time also as an effluent inlet line, since it feeds effluent to the effluent bag 4000.
[0126] As shown in
[0127] In this first position, the effluent outlet line 4030, which is also connected to the three-way tap 4010, is blocked or closed. The effluent outlet line 4030 is in turn directly or indirectly connected to the basin 6000.
[0128] The effluent outlet line 4030 may be part of a tube set.
[0129] In the first position shown in
[0130] A pump 405 is integrated in the effluent outlet line 4030. The latter leads downstream of the pump 405 into the basin 6000.
[0131] The pump 405 is arranged downstream of the effluent bag 4000 but upstream of the basin 6000.
[0132] The pump 405, which comprises at least one pump drive 100 as shown in
[0133]
[0134] The pump housing 101, which is here purely exemplarily of a cylindrical design, comprises at one of its ends or end sections (in
[0135] The pump housing 101 further comprises a connecting section 117 which couples the pump housing 101 shown at the top of
[0136] In the embodiments shown herein and in further embodiments, connecting is to be understood as bringing together the pump drive 100 comprising the pump motor 103 for a pump rotor 301 and the pump section 300 comprising the pump rotor 301. Said connecting is herein therefore to be understood in such a manner that the bringing together results in a functioning pump 405.
[0137] Said connecting encompasses in some embodiments, for example those shown in
[0138] Said connecting encompasses in some embodiments, including those in
[0139] In the example in
[0140] A lateral shifting or displacement of the pump drive 100 relative to the pump section 300, or vice versa, may be prevented in a simple manner in that the connecting section 117 is designed as a cavity or blind opening as in the example of
[0141] As can be seen in the indicated sectional view of
[0142] As can further be seen in the sectional view of
[0143] The pump housing 101 further comprises at least one lighting device 119 which is visible from outside the pump housing 101. It may be controlled by the control electronics 111 in order to signal via light the states or functions of the pump drive 100, or of its components, to the user of the pump drive 100 or the pump 405.
[0144] The lighting device 119 may be a ring, in particular with one or several LEDs, or may be an LED colored ring.
[0145] Also for this purpose, the pump drive 100 may comprise a wireless module for data or signal transmission. Such a transmission may be carried out to an external device 500. Using a display 501 of the external device 500, information about the pump drive 100 or the pump 405 may be transmitted to the user, for example indicating the mode, the charging state of the battery, etc.
[0146] The pump drive 100 may optionally further comprise a motion sensor 123, which informs if or that the pump drive 100 has been moved. Such movement may cause the control electronics 111 to changeover from a first state (e.g., a low-power or energy-saving sleep mode) to a second state (e.g., an awake mode in which the light device 119 is activated, changed between modes or turned on).
[0147] The pump section 300 comprising the pump rotor 301, may comprise a device for the releasable fixing of the pump section 300 to a section of the blood treatment apparatus 1000, schematically illustrated in
[0148] The device for the releasable fixing may be a clip device 303 which is one piece or multi-piece.
[0149] The pump section 300 may be part of a disposable.
[0150] This disposable may further comprise tube sections of the effluent outlet line 4030, of which only a fluid inlet 305 and a fluid outlet 307respectively their connectorsare exemplarily shown, with the aid of which liquid that needs to be pumped flows into a housing 309 of the pump section 300 or flows out of it.
[0151]
[0152] In the following, a typical use of the pump drive 100 is explained.
[0153] When the pump drive 100 is removed for use from the induction charging station 600, which is not limited for to charging by induction but may alternatively use other methods, the (optionally low-power) motion sensor 123 detects activity and awakens the control electronics 111. As a result, the charging state of the battery 105 is optionally indicated by the lighting device 119, e.g., in a first color.
[0154] Alternatively or additionally, a movement which has been detected is indicated e.g., by a different color than the first one.
[0155] In order to assemble the pump 405 by placing the pump drive 100 on the pump section 300, the drive is horizontally rotated about 180.
[0156] The pump drive cavity or the connecting section 117 now points downwards and may accordingly be placed on the elevation 311 of the pump section 300, which includes the pump rotor 301 and is oriented upwards.
[0157] The pump rotor 301 comprising a magnetic section 301a, which would normally fall downwardly into the interior of the pump section 300 if it were not for the effect and proximity of the pump drive 100, is pulled upwardly as the pump drive 100 approaches by its iron armatures (stators). It is possible for the user to notice that the pump drive 100 is accordingly pulled downwardly. The form-fitting parts apparently come together independently and in a very clearly defined position. They come in the operating position of the pump 405 in which it is ready-to-function.
[0158] The control electronics 111, already awakened by the initial movement of the pump drive 100 when it is lifted from the induction charging station 600, monitors and detects the magnetic section 301a inserted in the connecting section 117, which may be a housing cavity. This detection may be achieved e.g., by optional hall sensors 125 or by other devices and said detection effects an automatic start of a stored program: the magnetic section 301a comes into a floating state due to activating the position control and the magnetic section 301a is accelerated to a defined speed (drive active).
[0159] The liquid arranged in the effluent bag 4000 above the pump ensures that liquid is available in the pump head and that large quantities of liquid may be conveyed immediately. The lighting device 119, here the color ring, signals the pumping process with a (e.g., blue), optionally rotating color ring or circulating light.
[0160] A color ring as used herein may be a ring of individual light sources or illuminants, such as a series of adjacent LEDs.
[0161] When the pump 405 has drained or emptied the liquid reserve of the effluent bag 4000 and sucks in air or generates a negative pressure (e.g., with a collapsed suction line), the control electronics 111 detect a change in the driving/bearing currents. The drive currents result from the power required to maintain the speed. If the resistance of the liquid changes (e.g., due to air bubbles, negative pressure, density), the driving current must be adjusted in order to be able to keep the speed constant. This monitoring is used to initiate detecting an empty bag: the maximum or preset speed is reduced. It may be advantageous to choose a speed which is just sufficient to prevent the liquid from flowing back. Thus, a balance is established between the liquid pumped upwards and the liquid flowing downwardsdue to gravity. By this measure, e.g., a check valve is redundant. This blocking function may again be indicated by a corresponding signal from the lighting device or color ring 119 (e.g., when a blue, rotating color ring (=pumping process) changes into a blue, pulsating color ring which indicates the blocking function which may have the function of a check valve).
[0162] After the pumping process, the pump drive 100 is rotated again about 180 and placed, with its induction coil 113 down, on the induction charging station 600. The charging process is displayed by an optional e.g., occasional light signal of the lighting device or the color ring 119. If the battery 105 is loaded to e.g., 100%, the pump drive 100 and its control electronics 111 return to the first state, e.g., the low power mode.
[0163] The wireless interface 121 may be configured to transmit e.g., via Bluetooth protocol.
[0164] The transmission may be carried out to e.g., a receiver of the blood treatment apparatus the display of which may make a corresponding notification, or which may effect another routine. The transmission may alternatively or additionally be carried out to an external device 500, such as e.g., a smartphone or other hand-held device or mobile device.
[0165] If the pump 405 and/or the induction charging station 600 is directly or frictionally connected to the blood treatment apparatus, it is possible to send the data of the motion sensor 123 via wireless interface 121 to the external device 500 and thus to the user. As a result, a movement warning of the blood treatment apparatus 1000 may be achieved without any intervention in the device electronics or software of the blood treatment apparatus 1000. In the case of scale-based devices, this would mean important information for the user, since the balancing system of the blood treatment apparatus 1000 triggers a corresponding error cascade due to or in case of vibrations. Therefore, the user has the possibility to check the blood treatment apparatus 1000, e.g., the dialysis machine, beforehand and to eventually eliminate, in time, easily correctable errors which are the cause of the vibration. Such causes include a collision of the blood treatment apparatus with another device, a pulsating tube which strikes against the blood treatment apparatus etc. It is here of particular advantage that a message may be given to the user which allows a fastest possible reaction, preferably before the machine automatically initiates action, for example because the balancing scales stop operating unnoticed due the vibrations. After evaluating the scale error, the balancing device may be switched off, for example by the user who is then aware of this.
[0166]
[0167] To charge the battery 105 of the pump drive 100, the battery is placed on a base surface 601 of the induction charging station 600 from above with its end, to which the induction coil 113 (not shown in
[0168] The aforementioned statements or explanations which are made in particular with reference to the figures and relate to a blood treatment apparatus, are not to be understood as being limited to a medical apparatus for the treatment of blood. Other medical apparatuses which do not treat blood, but nevertheless convey a medical fluid via a pump, are also fully encompassed by the above disclosure.
LIST OF REFERENCE NUMERALS
[0169] 25 addition site for heparin (optional) [0170] 29 venous blood chamber [0171] 31 ventilation device [0172] 100 medical pump drive, also: pump drive [0173] 101 pump housing [0174] 103 pump motor [0175] 105 rechargeable voltage source or rechargeable battery [0176] 107 magnetic section [0177] 111 control or closed loop electronics [0178] 113 induction charging coil [0179] 115 base section or support section [0180] 117 connecting section [0181] 119 lighting device or color ring [0182] 121 wireless module or wireless interface [0183] 123 motion sensor [0184] 125 hall sensor [0185] 300 pump section [0186] 301 pump rotor [0187] 301a magnetic section [0188] 303 clip device [0189] 305 fluid inlet [0190] 307 fluid outlet [0191] 309 housing [0192] 311 protrusion [0193] 405 pump [0194] 500 external device [0195] 501 display [0196] 600 induction charging platform or induction charging station [0197] 601 base surface or support surface [0198] 1000 blood treatment apparatus [0199] 1010 blood pump [0200] 1020 dialysate outlet line, effluent inlet line [0201] 1040 dialysis liquid inlet line [0202] 1110 pump for substitute [0203] 1210 pump for dialysis liquid [0204] 1310 pump for dialysate or effluent [0205] 1500 control or closed-loop control device [0206] 2000 source with dialysis liquid [0207] 2010 source with substitute (optional) [0208] 3000 extracorporeal blood circuit [0209] 3010 first line (arterial line section) [0210] 3020 (first) tube clamp [0211] 3030 blood filter or dialyzer [0212] 3030a dialysis liquid chamber [0213] 3030b blood chamber [0214] 3030c semi-permeable membrane [0215] 3050 second line (venous line section) [0216] 3060 (second) tube clamp [0217] 4000 effluent bag [0218] 4000a effluent inlet/outlet opening; effluent opening [0219] 4010 three-way tap, switch unit [0220] 4030 effluent outlet line, tube set [0221] 4070 connecting line [0222] 6000 basin or sink [0223] H2 bag heater with bag (dialysis liquid) [0224] H1 bag heater with bag (substitute) [0225] PS1, PS2 arterial pressure sensor (optional) [0226] PS3 venous pressure sensor (optional) [0227] PS4 pressure sensor for measuring the filtrate pressure