SLIDING BEARING DEVICE, A METHOD FOR OPERATING A SLIDING BEARING DEVICE AND A GAS TURBINE ENGINE
20200309031 · 2020-10-01
Inventors
Cpc classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/113
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a plain bearing device having a primary sliding surface between a first pair of concentrically arranged structural elements, wherein, in a normal operating state, a relative rotational movement between the structural elements along the primary sliding surface is possible, characterized by at least one secondary sliding surface between a second pair of concentrically arranged structural elements, wherein a coupling means, in the normal operating state, prevents a relative rotational movement between the second pair of structural elements, and wherein, if a predeterminable event occurs, the coupling means is automatically releasable, such that a relative rotational movement between the second pair of structural elements along the at least one secondary sliding surface is made possible. The invention furthermore relates to a method for operating a plain bearing device, and to a gas turbine engine.
Claims
1. A plain bearing device having a primary sliding surface between a first pair of concentrically arranged structural elements, wherein, in a normal operating state, a relative rotational movement between the structural elements along the primary sliding surface is possible, wherein at least one secondary sliding surface between a second pair of concentrically arranged structural elements, wherein a coupling means, in the normal operating state, prevents a relative rotational movement between the second pair of structural elements, and wherein, if a predeterminable event occurs, the coupling means is automatically releasable, such that a relative rotational movement between the second pair of structural elements along the at least one secondary sliding surface is made possible.
2. The plain bearing device according to claim 1, wherein the predeterminable event for the release of the coupling means is a deficiency in a lubricant supply to the primary sliding surface, a temperature increase, an increase in the acting torque and/or an at least partial running-dry of the primary sliding surface, wherein the event occurs over a predefined length of time.
3. The plain bearing device according to claim 1, wherein the coupling means has at least one predetermined breaking point which releases in the event of an exceedance of a particular torque acting thereon, such that a relative rotational movement between the structural elements along the at least one secondary sliding surface is possible.
4. The plain bearing device according to claim 1, wherein the coupling means has at least one punctiform, axially linear and/or areal connecting point between the structural elements across the at least one secondary sliding surface.
5. The plain bearing device according to claim 1, wherein the primary sliding surface is arranged between a first and a second concentrically arranged structural element, and the at least one secondary sliding surface is arranged concentrically between the second structural element and a third structural element situated further to the inside.
6. The plain bearing device according to claim 1, wherein a filling as coupling means and/or for emergency lubrication after the occurrence of the event is arranged between the structural elements in the region of the at least one secondary sliding surface.
7. The plain bearing device according to claim 6, wherein the filling has graphite, ceramic, bearing bronze and/or a polymer, in particular Teflon.
8. The plain bearing device according to claim 1, wherein the primary sliding surface and the at least one secondary sliding surface are connected via at least one common lubricant duct.
9. The plain bearing device according to claim 8, wherein the at least one lubricant duct extends radially outwards from the interior of the plain bearing device.
10. The plain bearing device according to claim 1, wherein a detection device for a relative rotational movement along the at least one secondary sliding surface and/or a mechanical failure of the coupling means.
11. The plain bearing device according to claim 10, wherein the detection device is coupled at least to a sensor which is designed as an inductive, capacitive, acoustic, microwave or optical sensor.
12. A method for operating a plain bearing device having a primary sliding surface between a first pair of concentrically arranged structural elements, wherein, in a normal operating state, a relative rotational movement between the structural elements along the primary sliding surface occurs, wherein a) at least one secondary sliding surface between a second pair of concentrically arranged structural elements, wherein, in the normal operating state, a relative rotational movement between the second pair of structural elements is prevented, and wherein b) if a predeterminable event occurs, the coupling means is released in targeted and automatic fashion, such that a relative rotational movement between the second pair of structural elements along the at least one secondary sliding surface occurs.
13. The method according to claim 12, wherein the event for the release of the coupling means is a deficiency in a lubricant supply to the primary sliding surface, a temperature increase, an increase in the acting torque and/or an at least partial running-dry of the primary sliding surface, wherein the event occurs in particular over a predefined length of time.
14. The method according to claim 12, wherein a filling for emergency lubrication is arranged between the structural elements in the region of the at least one secondary sliding surface, wherein, after the occurrence of the event, a lubricating film builds up on the at least one secondary sliding surface.
15. The method according to claim 12, wherein a relative rotational movement along the at least one secondary sliding surface and/or a mechanical failure of the coupling means is detected by a detection means, and a corresponding signal is output to a control device.
16. A gas turbine engine for an aircraft, which gas turbine engine comprises the following: a core engine comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan, which is positioned upstream of the core engine, wherein the fan comprises a plurality of fan blades; and a gear box, which can be driven by the core shaft, wherein the fan can be driven by means of the gear box at a lower speed than the core shaft, wherein the gear box has at least one plain bearing device having the features of claim 1.
17. The gas turbine engine according to claim 16, wherein the gear box is designed as a planetary gear box, wherein all or some of the planet gears are mounted on the planet carrier by means of a plain bearing device.
18. The gas turbine engine according to claim 16, wherein the planetary gear box is coupled to a sensor device which monitors the movement of the planet gears and of the plain bearing devices thereof.
Description
[0052] Embodiments will now be described by way of example, with reference to the figures, in which:
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[0061]
[0062] In operation, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion device 16, where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic planetary gear box 30 is a reduction gear box.
[0063] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0064] Note that the terms low pressure turbine and low pressure compressor as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gear box output shaft that drives the fan 23). In some literature, the low pressure turbine and low pressure compressor referred to herein may alternatively be known as the intermediate pressure turbine and intermediate pressure compressor. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0065] The epicyclic planetary gear box 30 is shown by way of example in greater detail in
[0066] The epicyclic planetary gear box 30 illustrated by way of example in
[0067] It will be appreciated that the arrangement shown in
[0068] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gear box styles (for example star or epicyclic-planetary), support structures, input and output shaft arrangement, and bearing locations.
[0069] Optionally, the gear box may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
[0070] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0071] The geometry of the gas turbine engine 10, and components thereof, is or are defined by a conventional axis system, comprising an axial direction (which is aligned with the axis of rotation 9), a radial direction (in the bottom-to-top direction in
[0072] In a planetary gear box 30 (see in particular
[0073] Such a plain bearing device 100 may for example be arranged in a bushing for a planet gear 32, wherein other fields of use are basically also possible.
[0074] By contrast to known plain bearing devices, the embodiment illustrated here has two plain bearing surfaces 1, 2; a primary sliding surface 1 and a secondary sliding surface 2. The primary sliding surface 1 is arranged between a first, outer structural element 101 and a second, inner structural element 102.
[0075] The structural elements 101, 102 form a first pair of structural elements 101, 102, wherein structural elements 101, 102 are arranged as rings concentrically with respect to one another. This corresponds to the configuration of a plain bearing that is known per se. In the normal operating state, a first relative rotational movement R1 is possible along the first primary sliding surface 1.
[0076] Lubrication of the primary sliding surface 1 is realized via a lubricant duct 5, which is led radially outwards from the center of the plain bearing device 100 to the primary plain bearing surface 1. In the embodiment illustrated, the lubricant duct 5 opens at the outside into the intermediate space of the primary sliding surface 1 and intersects the intermediate space around the secondary sliding surface 2. It is basically possible for multiple lubricant ducts 5 to be provided, which may also have more complex forms.
[0077] Arranged concentrically radially within the second structural element 102 is a third structural element 103, which second structural element and third structural element are mechanically connected to one another by coupling means 110 and together form a second pair of structural elements 102, 103. In the normal operating state, the second pair of structural elements 102, 103 forms a unit, that is to say no relative rotational movements are possible between the structural elements 102, 103.
[0078] The coupling means 110 may for example have punctiform or linear positively locking and/or cohesive connections, which release in targeted fashion in the manner of a predetermined breaking point in the presence of a particular load. The coupling means 110 may also be in the form of bars which, together with depressions, give rise to a positively locking action. It is basically also possible for the coupling means 110 to be in the form of a filling along the secondary sliding surface 2.
[0079] If a failure, for example a blockage, now occurs in the plain bearing device 100 along the primary sliding surface 1 (for example as a result of a loss of lubrication or breakage event), the rotational movement of the plain bearing device 100 is blocked. Such a blockage may be caused for example by a predetermined event, such as for example the exceedance of a particular torque value acting in the plain bearing device 100. As a result, in the embodiment illustrated, the mechanical connection by the coupling means 110 between the second and third structural elements 102, 103 is automatically released. This may be effected for example as a result of the breakage of the abovementioned predetermined breaking point in the coupling means 110.
[0080] It is thus then the caseas a substitute for the blocked primary sliding surface 1that a relative rotational movement R2 along the secondary sliding surface 2 is possible. This performs the function of the primary sliding surface 1 in an alternative manner. Emergency running even in the event of failure of the primary sliding surface can thus be ensured.
[0081] Robust mechanical automatism is thus realized, because a relative movement R2 along the secondary sliding surface 2 compulsorily indicates that the movement along the primary sliding surface 1 is no longer nominal. If, for example at this juncture, one were to rely on signals with an associated signal/noise ratio, then uncertainty would arise as to whether a defective plain bearing is actually present and, for example, a shutdown of the gas turbine engine 10 is justified. If the intermediate ring moves, the plain bearing device 100 in any case exhibits damage, and will function only for a particular period of time.
[0082] A filling 4, for example composed of bearing bronze, graphite and/or a polymer, in particular Teflon, is arranged in the intermediate space between the second structural element 102 and the third structural element 103, that is to say in the region of the secondary sliding surface 2. In the normal operating state, that is to say when the coupling means 110 is intact, the filling 4 (and/or the coupling means 110) transmits torques over the full surface area.
[0083] Immediately after the blockage at the primary sliding surface 1 and the release of the secondary sliding surface 2, the filling 4 serves for promoting a start-up with reduced friction. After a certain period of time, as a result of the radially running lubricant duct 5, a lubricating film will build up along the secondary sliding surface 2, which lubricating film then permits emergency running of the plain bearing device 100. A feed of a lubricant (for example oil) would remain possible after the rotation relative to the primary sliding surface 1 if a groove (in a circumferential direction) as an oil guide were provided in the primary sliding surface 1.
[0084]
[0085] Additionally, here, a detection device 6 (only schematically illustrated here) is provided in the plain bearing device 100, with which detection device the occurrence of the emergency running function, that is to say the departure from the normal operating state, can be identified.
[0086] For this purpose, in the second structural element 102, that is to say the central ring of the plain bearing device 100, there are arranged ferromagnetic teeth 7. In the embodiment illustrated, four ferromagnetic teeth 7 are arranged offset in each case by 90 in a plane. In other embodiments, it is also possible for fewer or more ferromagnetic teeth 7 to be used, wherein it is basically also the case that a symmetrical arrangement is not imperative.
[0087] The ferromagnetic teeth 7 (schematically illustrated in
[0088] In the illustrated embodiment, the ferromagnetic teeth 7 of a phonic wheel are formed on the intermediate ring 102, with which relative changes in position can be identified. A phonic wheel has an arrangement of ferromagnetic teeth 7 (magnet elements would also be an option), which may be relatively movable (that is to say, in this case, after the occurrence of the event and the start of the emergency running mode). The passage of a ferromagnetic tooth 7 past the stationary sensor 8 (see also
[0089] In the normal operating state, there is no relative rotational movement R2 along the secondary sliding surface 2.
[0090] It is basically also possible in alternative embodiments for ultrasound sensors, optical sensors, microwave sensors and/or acoustic sensors to be used as sensors 8. All of the sensors 8 can identify the occurrence of a relative rotational movement R2 in the secondary sliding surface 2.
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[0092] Here, the sensor device 8 has inductive sensors (only one is illustrated here) which are arranged at fixed positions of the planetary gear box 30 (not illustrated here). Thus, in each case, the passage of the ferromagnetic teeth 7 or of the magnet elements of the various (see for example
[0093] In the case of equidistant intervals of the signals T (as illustrated in the lower part of
[0094] In the event of a variation of the equidistant intervals of the read-out sensor signals or the absence of a signal, an emergency running function is commenced, as illustrated by the double arrow at one signal.
[0095] In the nominal state, the intermediate ring (in this case the second structural element 102) is connected to the axle of the planet carrier 34. This has the result that phonic wheels on the intermediate ring 102 always run with the same tooth past the stationary external inductive sensor 8. Signals are thus generated with a consistent interval. If emergency running of the plain bearing device 100 has been activated, the time relationship of the signals with respect to one another changes. The signal of the plain bearing device 100 that is in the emergency running state continuously changes the phase position relative to the signals of the other planet gears 32, or is omitted, because a position with an elevation of the phonic wheel is not passed over.
[0096] A further embodiment of a plain bearing device 100 is illustrated in
[0097] Here, to identify the emergency running function, conductor loops 105 are led through at least one of the fixed points of the coupling means 110. The conductor loops 105 may for example be embedded in material (for example ceramic).
[0098] Said material is fixedly connected to the coupling means 110, such that an interruption of the conductor loops 105 occurs in the event of breakage of the connections upon the occurrence of the event. In the normal operating state, a current is conducted through the conductor loops 105. If said current is interrupted, the emergency running function is identified.
[0099] If a relative movement R2 along the secondary sliding surface 2 occurs as a result of the breakage of the connection 105, a change in the current in the stationary part of the transmitter (105) occurs. The inner, third structural element 103 with the associated coils is at a standstill, and the second, outer structural element 102 with the associated coils rotates. An alternating current is fed into the stationary part. If a breakage of a conductor loop occurs on the rotating bearing side, a difference in the current/voltage relationship on the feeding, stationary side can be detected. This involves a two-part transmitter, in the case of which one part rotates and one part is stationary.
[0100] In the case of planetary gear boxes 30 in which the planet gears 32 revolve, the current can be transmitted between rotating and stationary parts by means of coils. In this case, alternating current must be used for feed purposes.
[0101] If the solution with wires (conductor loops 105) in the coupling means 110 is used, it would suffice for one coupling means 110 with one wire to break. In the case of the solution with the phonic wheel (see
[0102]
[0103] The embodiments hitherto illustrated have a secondary sliding surface 2, wherein the embodiment of
[0104] Here, the first secondary sliding surface 2 is used as already described above, that is to say the second and the third structural element 102, 103 form a first pair of concentrically arranged structural elements.
[0105] If a blockage also occurs along the first secondary sliding surface 2, the coupling means 110 along the second secondary sliding surface 3 will automatically break up, such that a relative rotational movement R3 is now possible. The third and the fourth structural elements 103, 104 now form a pair.
[0106] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features, and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.
LIST OF REFERENCE SIGNS
[0107] 1 Primary sliding surface [0108] 2 First secondary sliding surface [0109] 3 Second secondary sliding surface [0110] 4 Filling [0111] 5 Lubricant duct [0112] 6 Detection device [0113] 7 Tooth, phonic wheel [0114] 8 Sensor device in planetary gear box [0115] 9 Main axis of rotation [0116] 10 Gas turbine engine [0117] 11 Core engine [0118] 12 Air intake [0119] 14 Low pressure compressor [0120] 15 High pressure compressor [0121] 16 Combustion device [0122] 17 High pressure turbine [0123] 18 Bypass thrust nozzle [0124] 19 Low pressure turbine [0125] 20 Core thrust nozzle [0126] 21 Nacelle [0127] 22 Bypass duct [0128] 23 Fan [0129] 24 Stationary supporting structure [0130] 26 Shaft [0131] 27 Interconnecting shaft [0132] 28 Sun gear [0133] 30 Gear box [0134] 32 Planet gears [0135] 34 Planet carrier [0136] 36 Linkage [0137] 38 Ring gear [0138] 40 Linkage [0139] 100 Plain bearing device [0140] 101 First structural element [0141] 102 Second structural element [0142] 103 Third structural element [0143] 104 Fourth structural element [0144] 105 Conductor loop [0145] 110 Coupling means [0146] R1 First relative rotational movement [0147] R2 Second relative rotational movement [0148] S Signal of a detection device [0149] T Signal