Fluid pressure pump

Abstract

Ports (11 and 12) are formed in a port plate (10). A plurality of valve plate holes are arranged on a circumference around the rotation axis (S). The port plate (10) includes a plurality of bridges (13) configured to divide the port (11) into a circumferential direction to provide a plurality of port holes (11a), and a plurality of bridges (14) configured to divide the port (12) into the circumferential direction to provide a plurality of port holes (12a). A summation of the number of port holes (11a) and the number of port holes (12a) is greater than the number of valve plate holes.

Claims

1. A fluid pressure pump for a fluid, the fluid pressure pump comprising: a fixed port plate having a first port and a second port, one of which functions as a suction port and the other of which functions as a discharge port; and a piston unit configured to rotate around a rotation axis with respect to said fixed port plate, wherein said piston unit comprises: a swash plate; a barrel coaxial with the rotation axis, rotatable around the rotation axis and having a plurality of cylinders extending parallel to the rotation axis; a plurality of pistons disposed in said plurality of cylinders to come into contact with said swash plate and to carry out a reciprocating motion due to said swash plate when said piston unit is rotated around the rotation axis; and a rotating valve plate having a plurality of valve plate holes formed to be respectively connected with said plurality of cylinders, wherein said plurality of valve plate holes are arranged at even intervals on a circumference around the rotation axis, wherein each of said first port and said second port is formed to have an arc shape on the circumference around the rotation axis, wherein said first port and said second port are separated from each other such that each of said plurality of valve plate holes does not overlap said first port and said second port at a same time, wherein said fixed port plate comprises: a plurality of first bridges disposed to divide said first port on the circumference to provide at least five first port holes which are arranged in a series; and a plurality of second bridges configured to divide said second port on the circumference to provide at least five second port holes which are arranged in a series, wherein a summation of a number of said plurality of first port holes and a number of said plurality of second port holes is greater than a number of said plurality of valve plate holes, wherein a suction process and a discharge process are carried out once in a relative single revolution of said piston unit, and wherein said piston unit is configured to rotate around the rotation axis with respect to said fixed port plate in a first direction such that said first port of said fixed port plate suctions in the fluid and said second port of said fixed port plate discharges the fluid, and configured to rotate around the rotation axis with respect to said fixed port plate in a second direction that is opposite the first direction such that said first port of said fixed port plate discharges the fluid and said second port of said fixed port plate suctions the fluid.

2. The fluid pressure pump according to claim 1, wherein the number of said plurality of first port holes and the number of said plurality of second port holes are equal to each other.

3. The fluid pressure pump according to claim 1, wherein an optional one of said plurality of valve plate holes is referred to as an optional valve plate hole, wherein a first area as an area of said plurality of first bridges which overlaps with said optional valve plate hole changes based on the relative rotation of said piston unit and said fixed port plate around the rotation axis, and a second area as an area of said plurality of second bridges which overlaps with said optional valve plate hole changes based on the relative rotation, and wherein a quotient when a maximum value of the first area is divided by the area of said optional valve plate hole and a quotient when a maximum value of the second area divided by the area of said optional valve plate hole are both smaller than 0.65.

4. The fluid pressure pump according to claim 3, wherein the quotient when the maximum value of the first area is divided by the area of said optional valve plate hole and the quotient when the maximum value of the second area divided by the area of said optional valve plate hole are equal to each other.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The above object, the other objects, the effect, and the features of the present invention would become clearer from the description of the embodiments made in the conjunction with the attached drawings.

(2) FIG. 1 is a diagram schematically showing a fluid pressure actuator having a fluid pressure pump according to a first embodiment of the present invention.

(3) FIG. 2 is a diagram showing the outline of the fluid pressure pump in the first embodiment.

(4) FIG. 3 is a sectional view showing a valve plate of the fluid pressure pump according to the first embodiment.

(5) FIG. 4 is a sectional view showing a port plate of the fluid pressure pump according to the first embodiment.

(6) FIG. 5 is a diagram schematically showing the overlapping state of the valve plate hole and the bridge.

(7) FIG. 6 is a sectional view showing the port plate of a fluid pressure pump in a comparison example.

(8) FIG. 7 is a diagram showing a relation between pressure loss and rotation angle in the fluid pressure pump according to the first embodiment and the fluid pressure pump according to the comparison example.

DESCRIPTION OF THE EMBODIMENTS

(9) Hereinafter, a fluid pressure pump according to the present invention will be described with reference to the attached drawings.

First Embodiment

(10) Referring to FIG. 1, a fluid pressure actuator having a fluid pressure pump according to a first embodiment of the present invention will be described. For example, the fluid pressure actuator such as a fluid pressure actuator 100 is an EHA (Electro-Hydrostatic Actuator) which is used for a flight control system of an aircraft. The fluid pressure actuator 100 contains an electric motor 1, a fluid pressure pump 2, an output cylinder 3, a return channel 6, a first output cylinder passage 7 and a second output cylinder passage 8.

(11) The output cylinder 3 has a first output cylinder chamber 31, a second output cylinder chamber 32 and an output piston 33 arranged between the first output cylinder chamber 31 and the second output cylinder chamber 32. The output piston 33 moves to the right direction in the drawing when a working fluid is supplied to the first output cylinder chamber 31 and is discharged from the second output cylinder chamber 32. The output piston 33 moves to the left direction in the drawing when the working fluid is supplied to the second output cylinder chamber 32 and is discharged from the first output cylinder chamber 31. For example, the working fluid is hydraulic oil.

(12) The fluid pressure pump 2 has a first port 11 and a second port 12. The electric motor 1 drives the fluid pressure pump 2. When the electric motor 1 rotates to a first direction, the fluid pressure pump 2 discharges from the first port 11, the working fluid suctioned from the second port 12. When the electric motor 1 rotates to a second direction opposite to the first direction, the fluid pressure pump 2 discharges from the second port 12, the working fluid suctioned from the first port 11. That is, one of the first port 11 and the second port 12 functions as a suction port and the other thereof functions as a discharge port. When the rotation direction of the electric motor 1 changes, the suction port and the discharge port are switched.

(13) The first output cylinder passage 7 connects the first port 11 and the first output cylinder chamber 31. The second output cylinder passage 8 connects the second port 12 and the second output cylinder chamber 32. The working fluid leaked from the fluid pressure pump 2 is stored in an accumulator 4 connected with a return passage 6. The working fluid stored in the accumulator 4 is returned to the first output cylinder passage 7 through a check valve 5 when the pressure of the return passage 6 exceeds the pressure of the first output cylinder passage 7. The working fluid stored in the accumulator 4 is returned to the second output cylinder passage 8 through another check valve 5 when the pressure of the return passage 6 exceeds the pressure of the second output cylinder passage 8.

(14) Referring to FIG. 2, the fluid pressure pump 2 has a port plate 10 and a piston unit 20. The port plate 10 is fixed and the piston unit 20 is supported to be rotatable. The first port 11 and the second port 12 are formed in the port plate 10. The piston unit 20 has a barrel 21, a plurality of pistons 23, a valve plate 24, a swash plate 27 and a shaft 28. A plurality of cylinders 22 are formed in the barrel 21. The plurality of cylinders 22 are arranged on a circumference around a rotation axis S in an equal interval. The plurality of pistons 23 are arranged to be reciprocatable in parallel to the rotation axis S in the plurality of cylinders 22, respectively. The positions of the plurality of pistons 23 in the direction parallel to the rotation axis S are determined by the swash plate 27. A plurality of valve plate holes 25 are formed in the valve plate 24 to be respectively connected with the plurality of cylinders 22. The valve plate 24 is arranged to overlap with the port plate 10. The shaft 28 is connected with the electric motor 1. The electric motor 1 rotates the piston unit 20 around the rotation axis S with respect to the port plate 10. When the swash plate 27 leans with respect to the rotation axis S, each of the plurality of pistons 23 carries out a reciprocating motion in a corresponding one of the plurality of cylinders 22 in synchronization with the rotation of the piston unit 20. The capacity of cylinder 22 increases and decreased through the reciprocating motion of the piston 23. When the electric motor 1 is rotating to the first direction, the first port 11 overlaps with the valve plate hole 25 connected with the cylinder 22 whose capacity is decreasing (i.e. which is discharging the working fluid), and the second port 12 overlaps with the valve plate hole 25 connected with the cylinder 22 whose capacity is increasing (i.e. which is suctioning the working fluid). When the electric motor 1 is rotating to the second direction, the first port 11 overlaps with the valve plate hole 25 connected with the cylinder 22 whose capacity is increasing (i.e. which is suctioning the working fluid), and the second port 12 overlaps with the valve plate hole 25 connected with the cylinder 22 whose capacity is decreasing (i.e. which is discharging the working fluid). When the inclination of the swash plate 27 is changed, a discharge capacity of the fluid pressure pump 2 changes.

(15) Referring to FIG. 3, the plurality of valve plate holes 25 are formed in the valve plate 24 to be arranged on the circumference around the rotation axis S in an equal interval. In this embodiment, a case where the number of cylinders 22 and the number of pistons 23 are nine will be described. However, the numbers of the valve plate holes 25, the cylinders 22 and the pistons 23 are not limited to nine.

(16) Referring to FIG. 4, each of the first port 11 and the second port 12 which are formed in the port plate 10 is formed to have an arc shape around the rotation axis S. The first port 11 and the second port 12 are symmetrically formed with respect to a symmetry plane P which contains the rotation axis S. The first port 11 and the second port 12 are separated from each other so that one valve plate hole 25 does not overlap with the first port 11 and the second port 12 at the same time. The port plate 10 includes an inner portion 15a on an inner side of the first port 11, an outer portion 15b on an outer side of the first port 11, a plurality of bridges 13 which connect the inner portion 15a and the outer portion 15b, an inner portion 16a on an inner side of the second port 12, an outer portion 16b on an outer side of the second port 12, and a plurality of bridges 14 which connects the inner portion 16a and the outer portion 16b. The width of the bridge 13 in the circumferential direction is shown by a symbol W13 and the width of the bridge 14 in the circumferential direction is shown by a symbol W14. The plurality of bridges 13 divide the first port 11 into the circumferential direction to form a plurality of first port holes 11a. The plurality of bridges 14 divide the second port 12 into the circumferential direction to form a plurality of second port holes 12a. It can be prevented by the plurality of bridges 13 that the distance between the inner portion 15a and the outer portion 15b is increased due to the pressure of the working fluid which passes the first port 11. It can be prevented by the plurality of bridges 14 that the distance between the inner portion 16a and the outer portion 16b is increased due to the pressure of the working fluid which passes the second port 12.

(17) Note that in the present embodiment, a case where the number of brides 13 and the number of bridges 14 are both 5, and the number of first port holes 11a and the number of second port holes 12a are both 6 will be described. However, the number of bridges 13 and the number of bridges 14 are not limited to 5 and the number of first port holes 11a and the number of second port holes 12a are not limited to 6.

(18) Referring to FIG. 5, the valve plate hole 25 and the bridge 13 overlap, depending on the rotation angle between the port plate 10 and the valve plate 24. When the valve plate hole 25 and the bridge 13 overlap, the opening area between the port plate 10 and the valve plate 24 decreases. Therefore, the bridge 13 causes a pressure loss in the fluid pressure pump 2. In the same way, the bridge 14 causes the pressure loss in the fluid pressure pump 2.

(19) In the present embodiment, the number of bridges 13 and the number of bridges 14 are determined such that a summation of the number of first port holes 11a and the number of second port holes 12a is more than the number of valve plate holes 25. In a general axial piston type fluid pressure pump, because the number of valve plate holes often is seven or nine, it is desirable that each of the number of bridges 13 and the number of bridges 14 is equal to or more than three. Because the number of bridges 13 and the number of bridges 14 are more, the necessary strength of the port plate 10 is secured even if the width W13 of bridge 13 and the width W14 of bridge 14 are narrow. It can be prevented that the distance between the inner portion 15a and the outer portion 15b is increased due to the pressure of working fluid, and it can be prevented that the distance between the inner portion 16a and the outer portion 16b is increased due to the pressure of the working fluid. By narrowing the width W13 and the width W14, the pressure loss in the fluid pressure pump 2 is reduced.

(20) Here, it is supposed that an optional one of the plurality of valve plate holes 25 is referred to as an optional valve plate hole 25. A first area as an area of the plurality of bridges 13 which overlaps with the optional valve plate hole 25 in a view parallel to the rotation axis S changes according to a relative rotation of the piston unit 20 and the port plate 10 around the rotation axis S. Also, a second area as an area of the plurality of bridges 14 which overlaps with the optional valve plate hole 25 changes according to the relative rotation. In the present embodiment, the quotient when the maximum value of the first area is divided by the area of the optional valve plate hole 25 and the quotient when the maximum value of the second area is divided by the area of the optional valve plate hole 25 are smaller than 0.65. Because the quotient when the maximum value of the first area or the second area is divided by the area of the optional valve plate hole 25 is small, the pressure loss in the fluid pressure pump 2 is reduced.

(21) Hereinafter, the pressure loss in the fluid pressure pump 2 according to the present embodiment is compared with the pressure loss in the fluid pressure pump according to a comparison example, in order to explain the reduction effect of pressure loss in the present embodiment.

(22) Referring to FIG. 6, the fluid pressure pump according to comparison example is configured in the same way as the fluid pressure pump 2 according to the present embodiment, except for the point that the port plate 10 is replaced by the port plate 50. A first port 51 and a second port 52 which are respectively equivalent to the first port 11 and the second port 12 are formed in the port plate 50. The first port 51 and the second port 52 are formed to have an arc shape around the rotation axis S. The port plate 50 includes a plurality of bridges 53 by which the first port 51 is divided into the circumferential direction to form a plurality of first port holes 51a, and a plurality of bridges 54 by which the second port 52 is divided into the circumferential direction to form the plurality of second port holes 52a. The width of the bridge 53 in the circumferential direction is shown by a symbol W53 and the width of the bridge 54 in the circumferential direction is shown by a symbol W54. In this comparison example, the number of bridges 53 and the number of bridges 54 are two respectively, and the number of first port holes 51a and the number of second port holes 52a are three respectively. Because the number of bridges 53 and the number of bridges 54 are less than the number of bridges 13 and the number of bridges 14, the width W53 and the width W54 need to be made wider than the width W13 and the width W14.

(23) FIG. 7 is a diagram showing a relation between the pressure loss of the fluid pressure pump according to the comparison example and the fluid pressure pump 2 according to the present embodiment and the rotation angle to the port plate 10 or 50 of the piston unit 20. The vertical axis shows pressure loss and the horizontal axis shows rotation angle. The maximum value of the pressure loss in the fluid pressure pump 2 according to the present embodiment is small, as compared with the maximum value of the pressure loss in the fluid pressure pump according to comparison example. As shown in FIG. 7, in the fluid pressure pump 2 according to the present embodiment, the pressure loss is reduced.

(24) Because the pressure loss is reduced in the fluid pressure pump 2, it is not required to increase the discharge pressure of the fluid pressure pump 2 so as to make up the pressure loss. Therefore, it is possible to manufacture the fluid pressure pump 2 in a small size and it is possible to manufacture the fluid pressure actuator 100 having the fluid pressure pump 2, in a small size.

(25) Note that when the fluid pressure pump 2 is applied to EHA (Electro-Hydrostatic Actuator), it is desirable that the first port 11 and the second port 12 are symmetrically formed with respect to a symmetry plane P which contains the rotation axis S, in order to switch an suction port and a discharge port between the first port 11 and the second port 12. That is, it is desirable that the number of first port holes 11a is equal to the number of second port holes 12a. It is desirable that the quotient when the maximum value of the area of the plurality of bridges 13 which overlaps with the optional valve plate hole 25 is divided by the area of the optional valve plate hole 25 is equal to the quotient when the maximum value of the area of the plurality of bridges 14 which overlaps with the optional valve plate hole 25 is divided by the area of the optional valve plate hole 25, in a view parallel to the rotation axis S.

(26) As described above, the fluid pressure pump according to the present invention has been described with reference to the embodiments. However, the fluid pressure pump according to the present invention is not limited to the above embodiments. For example, a modification may be applied to the above embodiments and the above embodiments may be combined. For example, when one of the first port 11 and the second port 12 is fixedly used as the suction port and the other is fixedly used as the discharge port, the first port 11 and the second port 12 needs not to be symmetrically formed with respect to the symmetry plane P which contains the rotation axis S.