CHARGED PARTICLE BEAM DEVICE FOR INSPECTION OF A SPECIMEN WITH A PLURALITY OF CHARGED PARTICLE BEAMLETS
20200312610 ยท 2020-10-01
Assignee
Inventors
Cpc classification
H01J37/147
ELECTRICITY
H01J37/244
ELECTRICITY
G01N23/2251
PHYSICS
H01J37/20
ELECTRICITY
International classification
H01J37/244
ELECTRICITY
H01J37/147
ELECTRICITY
H01J37/20
ELECTRICITY
Abstract
The invention relates to a charged particle beam device for inspection of a specimen with a plurality of charged particle beamlets. The charged particle beam device comprises a specimen holder for holding a specimen, a source for producing a beam of charged particles, and an illuminator for converting said beam of charged particles into a plurality of charged particle beamlets and focusing said plurality of charged particle beamlets onto said specimen. Furthermore, a detector assembly for detecting a flux of radiation emanating from the specimen in response to said irradiation by said plurality of charged particle beamlets is provided. As defined herein, the charged particle beam device is arranged for directing said plurality of charged particle beamlets onto said specimen in an essentially 1D pattern, wherein said essentially 1D pattern forms part of an edge of an essentially 2D geometric shape. Furthermore, the detector assembly comprises a plurality of detector units arranged in a corresponding essentially 1D pattern.
Claims
1. A charged particle beam device for inspection of a specimen with a plurality of charged particle beamlets, the charged particle beam device comprising: A specimen holder for holding a specimen; A source for producing a beam of charged particles; An illuminator for converting said beam of charged particles into a plurality of charged particle beamlets and focusing said plurality of charged particle beamlets onto said specimen; A detector assembly for detecting a flux of radiation emanating from the specimen in response to said irradiation by said plurality of charged particle beamlets; Characterized in that Said charged particle beam device is arranged for directing said plurality of charged particle beamlets onto said specimen in an essentially 1D pattern, wherein said essentially 1D pattern forms part of an edge of an essentially 2D geometric shape; Said detector assembly comprises a plurality of detector units arranged in a corresponding essentially 1D pattern, wherein each detector unit is arranged for detecting a flux of radiation emanating from the specimen in response to irradiation by an associated one of said plurality of charged particle beamlets.
2. A charged particle beam device according to claim 1, wherein said essentially 1D pattern comprises a straight line and/or a curved line.
3. A charged particle beam device according to claim 1, wherein said essentially 1D pattern comprises a semi-circle or a circle
4. A charged particle beam device according to claim 1, wherein said charged particle beam device is arranged for scanning said sample with said plurality of charged particle beam lets.
5. A charged particle beam device according to claim 4, wherein said charged particle beam device is arranged for reciprocal movement of the plurality of charged particle beamlets in a first direction, as well as for reciprocal movement of the specimen holder in a second direction that is substantially orthogonal to the first direction.
6. A charged particle beam device according to claim 1, wherein said detector assembly is a Back Scatter Electron (BSE) detector assembly, comprising a plurality of BSE detector units.
7. A charged particle beam device according claim 1, wherein the detector unit comprises a housing having a front end surface that is directed to a corresponding charged particle beamlet, as well as a bottom surface that is directed to said sample, wherein in particular at least one of said bottom surface and said front end surface comprise a detector element for detecting said flux of radiation emanating from the specimen in response to irradiation by said corresponding charged particle beamlet.
8. A charged particle beam device according to claim 7, wherein said detector element comprises a scintillation layer or monocrystalline scintillator.
9. A charged particle beam device according to claim 7, wherein said detector unit comprises a photonic sensor or solid state direct electron sensor.
10. A charged particle beam device according to claim 6, wherein said detector unit comprises a lightguide element for direct light coupling of said detector element.
11. A charged particle beam device according to claim 10, wherein said lightguide element is arranged for direct light coupling of said scintillation layer to said photonic sensor.
12. A charged particle beam device according to claim 10, wherein said lightguide element extends over a distance of at least 5 mm.
13. A charged particle beam device according to claim 1, wherein said plurality of detectors is arranged in a corresponding 1D pattern.
14. Method of inspecting a specimen with a plurality of charged particle beamlets, the method comprising the steps of: Providing a specimen; Providing a plurality of charged particle beamlets and focusing said plurality of charged particle beamlets onto said specimen; Detecting a flux of radiation emanating from the specimen in response to said irradiation by said plurality of charged particle beamlets; Characterized in that the method comprises the steps of: Directing said plurality of charged particle beamlets onto said specimen in an essentially 1D pattern; and Detecting a flux of radiation emanating from the specimen in response to irradiation by an associated one of said plurality of charged particle beamlets.
15. Method according to claim 14, comprising the step of scanning said sample with said charged particle beamlets.
16. Method according to claim 15, wherein scanning said sample with said charged particle beamlets includes moving said charged particle beamlets onto said specimen in a first direction and concurrently moving said specimen in a second direction substantially orthogonal to said first direction.
17. Method according to claim 13, wherein detecting a flux of radiation comprises the step of detecting backscattered electrons.
18. Method according to claim 14, wherein a distance between the detector and the specimen is kept constant during inspecting said specimen.
19. Method according to claim 14, wherein the detector directly detects the radiation emanating from the specimen.
20. Method according to claim 18, wherein a mutual position of the plurality of charged particle beamlets and the corresponding plurality of detector elements is aligned.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0016] Like reference numerals refer to corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTION OF EMBODIMENTS
[0017] A charged particle beam device comprises a specimen holder for holding a specimen, a source for producing a beam of charged particles, and an illuminator for converting said beam of charged particles into a plurality of charged particle beamlets, as well as for focusing said plurality of charged particle beamlets onto said specimen. Further, the charged particle beam device comprises a detector assembly for detecting a flux of radiation emanating from the specimen in response to said irradiation by said plurality of charged particle beamlets.
[0018] According to the invention, the charged particle beam device is arranged for directing said plurality of charged particle beamlets onto said specimen in an essentially 1D (one dimensional) pattern. Said essentially 1D pattern forms part of an edge of an essentially 2D geometric shape. The essentially 1D pattern can be a line, but can also be a spline, a curve, a circle, or combinations thereof. According to the disclosure, the plurality of charged particle beamlet spots are arranged in such a way that they are all positioned on an outer boundary or circumference of an essentially 2D (two-dimensional) geometric shape. The geometric shape can be a rectangle, square, triangle, circle, or the like.
[0019] According to the invention, the detector assembly comprises a plurality of detector units positioned in a corresponding essentially 1D pattern, wherein each detector unit is arranged for detecting a flux of radiation emanating from the specimen in response to irradiation by an associated one of said plurality of charged particle beamlets. The plurality of detector units are positioned in the vicinity of the specimen to directly detect the flux of radiation emanating from the specimen. No optical components are positioned between the specimen and the plurality of detector units.
[0020] By directing the plurality of charged particle beamlets onto said specimen in an essentially 1D pattern, wherein said essentially 1D pattern forms part of an edge of an essentially 2D geometric shape, it is possible to use a corresponding essentially 1D pattern for the plurality of detector units as well. This configuration provides a lot of design freedom, in particular to the design options for the detector units, as the essentially 1D pattern allows direct access to the small active surface adjoint to each beamlet. First of all, this configuration provides a lot of room for the detector units, as they can be positioned outside of the outer edge of the 2D geometric shape and all the space in radial direction and vertical direction maybe utilized for parallel detector construction. Secondly, design restrictions are alleviated, as the detector units do not need to reach in between two adjacent first and second beamlets to reach a third, more internal, beamlet, as would be required in prior art multi-beamlet devices with their grid-like beamlet patterns. With the essentially 1D pattern, no complex construction is needed to be able to position the detector units close to the corresponding charged particle beamlet. With this, the object as defined herein is achieved.
[0021] Further advantageous embodiments will be discussed below.
[0022] In an embodiment, said essentially 1D pattern comprises a straight line. Said essentially 1D pattern may additionally, or alternatively comprise a curved line. Said essentially 1D pattern may comprise a semi-circle or a (part of a) circle. These are all geometries that provide space advantages, and allow a compact design with respect to the detector units as well. In case of a semi-circle or (part of a) circle, it is advantageous when the charged particle beamlets are placed substantially equidistant from an optical axis of the charged particle beam device. This way, the beamlets all exhibit essentially the same optical aberrations, which can be counteracted, if desired, in a uniform manner.
[0023] In an embodiment, the charged particle beam device is arranged for scanning said sample with said plurality of charged particle beamlets. This allows a larger part of the specimen to be investigated in an effective manner.
[0024] An effective scanning of said sample may be obtained when said charged particle beam device is arranged for reciprocal movement of the plurality of charged particle beamlets in a first direction, as well as for reciprocal movement of the specimen holder in a second direction that is substantially orthogonal to the first direction. This way, the specimen may be moved in the second direction, e.g. from left to right, whilst concurrently the beamlets can be moved back and forth, i.e. in a reciprocal manner, in the first direction, e.g. up and down. This allows for a large area of the sample to be scanned in a quick and effective manner. It will be clear that alternative movement schemes are conceivable as well. For example, the sample may be moved in a reciprocal manner, whilst the beamlets are moved from up to down. It is noted that during movement of the charged particle beamlets in the first direction, and movement of the specimen holder in the second direction, additional movement of the charged particle beamlets in the second direction and/or additional movement of the specimen holder in the first direction is conceivable as well, to allow for drift corrections, distortion corrections and the like.
[0025] In an embodiment, said detector assembly is a BSE detector assembly, comprising a plurality of BSE detector units.
[0026] In an embodiment, at least one of the plurality of detector units comprises a housing having a front end surface that is directed to a corresponding charged particle beamlet, as well as a bottom surface that is directed to said sample. The set-up allows the detector unit to be positioned relatively close to the corresponding charged particle beamlet, which aids in assigning the detected signal to the correct charged particle beamlet.
[0027] In an embodiment, said bottom surface comprises a detector element for detecting said flux of radiation emanating from the specimen in response to irradiation by said corresponding charged particle beamlet.
[0028] The detector element may alternatively, or additionally, said front end surface comprises a detector element.
[0029] Said detector element may comprise a scintillation layer and/or a monocrystalline scintillator.
[0030] In an embodiment, said detector element comprises a photonic sensor or solid state direct electron sensor.
[0031] In an embodiment, said detector unit comprises a lightguide element for direct light coupling of said detector element. Said lightguide element may be arranged for direct light coupling of said scintillation layer to said photonic sensor.
[0032] In another embodiment, a monocrystalline scintillator is used that functions as the detector element and the lightguide element. The monocrystalline scintillator can be in contact with the photonic sensor or solid state direct electron sensor.
[0033] It is conceivable that the lightguide element extends over a distance of at least 5 mm, in particular at least 10 mm.
[0034] When a scintillation layer is used, the approach of using an essentially 1D pattern allows for direct light coupling from the scintillator to a photonic sensor via a lightguide element. In case a circle or semi circle 1D pattern is used for the plurality of beamletsand hence for the detector units as wellthis allows the lightguide to occupy a constant sector of a circle (constant angle), which allows the lightguide to expand from microns-sized dimensions into millimetres after approximately 10 mm distance from the optical axis. This enables the use of discrete photodiodes/photomultipliers for each beamlet channel. With this a higher speed (>1 MHz) compared to CMOS cameras (up to kHz) can be obtained. Additionally, the discrete sensors, such as PMT or SiPM, offer favourable macroscopic dimensions. A similar advantage exists when a monocrystalline scintillator is used, as the monocrystalline scintillator acts as the lightguide element. All in all, the design as presented herein offers better light collection using the lightguide element and significantly easier alignment and robustness and complexity-reduction using a monolithic detection element, without having to resort to complicated and challenging detector assemblies.
[0035] In case of a different approach where a silicon-based sensor is used, the 1D-pattern (linear or circular) can be advantageously used for simple routing of signal lines from each detection areas, which would not be possible in the tightly packed 2D grid as used in the prior art.
[0036] According to an aspect, a method of inspecting a specimen with a plurality of charged particle beamlets is provided, the method comprising the steps of: [0037] Providing a specimen; [0038] Providing a plurality of charged particle beamlets and focusing said plurality of charged particle beamlets onto said specimen; [0039] Detecting a flux of radiation emanating from the specimen in response to said irradiation by said plurality of charged particle beamlets.
[0040] As described herein, the method comprises the steps of: [0041] Directing said plurality of charged particle beamlets onto said specimen in an essentially 1D pattern; and [0042] Detecting a flux of radiation emanating from the specimen in response to irradiation by an associated one of said plurality of charged particle beamlets.
[0043] In an embodiment, said detecting is in particular done using a plurality of detector units that are arranged in a corresponding essentially 1D pattern.
[0044] Advantages of such a method have been explained above by reference to a charged particle beam device as disclosed herein. The method may be executed with a charged particle beam device as described herein.
[0045] Advantageous embodiments will be explained below.
[0046] In an embodiment, the method comprises the step of scanning said sample with said charged particle beamlets, in particular by moving said charged particle beamlets onto said specimen in a first direction and concurrently moving said specimen in a second direction substantially orthogonal to said first direction.
[0047] In an embodiment, detecting a flux of radiation comprises the step of detecting backscattered electrons.
[0048] In an embodiment, the distance between the detector and the specimen is kept constant during inspecting said specimen. Additionally, the distance between the detector and the beamlets may be kept constant during inspection. Distance may be kept constant by moving the stage. Other ways of achieving this result are conceivable as well.
[0049] In an embodiment, a mutual position of the plurality of charged particle beamlets and the corresponding plurality of detector elements is aligned. This way, the center of the detector element and the central position of the beamlet match in tangential direction, and the perpendicular distance of the detector element edge and the beamlet can be kept small and substantially constant during system operation.
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[0051] The multiple images of the source 4 are positioned on the object principle plane of an accelerator lens 7. The accelerator lens 7 directs the primary electron beams 3 towards the optical axis 8 and creates a first common cross-over 9 of all the primary electron beams 3.
[0052] The first common cross-over 9 is imaged by the magnetic condenser lens 10 onto a variable aperture 11 that acts as a current limiting aperture. At the variable aperture 11 a second common cross-over of all the primary electron beams 3 is created.
[0053] The MBSEM comprises a lens system 13, 14 for directing the primary charged particle beams from the common cross-over at the variable aperture 11 towards the sample surface 15 and for focusing all primary charged particle beams 3 into an array of individual spots on the sample surface 15. The lens system comprises an intermediate magnetic lens 13 for imaging the variable aperture 11 onto a coma free plane of the objective lens 14, which objective lens 14 creates an array of focused primary electron beams on the sample surface 15.
[0054] In addition the MBSEM is provided with scan coils 16 for scanning the array of focused primary electron beams over the sample surface 15.
[0055] The MBSEM shown in this embodiment is furthermore provided with a position sensitive secondary electron detector 12 positioned at least substantially in or near a plane comprising a common cross-over, in this case directly below the variable aperture 11. This secondary electron detection system 12 is arranged to acquire the individual secondary electron image of each single primary electron beam spot on the sample surface 15. This means, that when the sample surface 15 is scanned in this MBSEM 1, multiple images can be acquired at the same time in one single scan period.
[0056] The charged particle beam device 1 as shown in
[0057] The charged particle device 1 as disclosed herein comprises a multi-aperture lens plate 6, wherein the apertures in said multi-aperture lens plate 6 have a noncircular cross-sectional shape. This will be discussed in more detail with respect to several embodiments as shown in
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[0059]
[0060] In
[0061] Now turning to
[0062] In the embodiments of
[0063] It is further more conceivable that the desired 1D pattern is obtained by blocking a number of apertures in a multi-aperture plate 6. For example, in the prior art aperture plate 6 as shown in
[0064] Now turning to
[0065] Now referring to
[0066] Now turning to
[0067] The cross-section of
[0068] In the embodiment shown, the detector 41 comprises a light guide L formed inside the housing 50 and arranged for direct light coupling of said detector element. The light guide can either be an empty space inside a polished reflective housing, or a glass part where the light is propagated through the glass and reflected from the light-vacuum boundary by total reflection. In the embodiment shown, light is coupled from the sensor surface 42 to a Photonic sensor 43. The sensor surface 42 can be a thin scintillator layer. In an embodiment, the sensor 42 can be a solid state direct electron sensor.
[0069] In an alternative embodiment, the housing 50 can be made from transparent material e.g. glass and act as lightguide L and detector element 42 can be a thin layer of scintillation material placed on the light-guide surface and a photonic sensor 43 coupled to it.
[0070] In an alternative embodiment, the housing 50 with detector element 42 can be a monocrystalline scintillator with functionality of sensor surface 42, which also acts as the light guide L for coupling to the photonic sensor 43.
[0071] In an alternative embodiment, the housing 50 carries a solid state direct electron sensor 42. In that case, sensor element 43 can be absent.
[0072] Referring now to
[0073] Above, several embodiments have been discussed with respect to the accompanying Figs. The desired protection is determined by the appended claims.