Multi-piece turbine disk for ceramic matrix composite components
10787917 ยท 2020-09-29
Assignee
- Rolls-Royce North American Technologies Inc. (Indianapolis, IN, US)
- Rolls-Royce High Temperature Composites Inc. (Cypress, CA, US)
Inventors
Cpc classification
F05D2300/6033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/3084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/282
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/284
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A multi-piece disk for use in a turbine of a gas turbine engine. The multi-piece disk includes a fore disk segment and an aft disk segment coupled with the fore disk segment for movement with the fore disk segment. The fore disk segment and the aft disk segment are formed to define slots that extend through the disk segments and are configured to receive turbine blades therein.
Claims
1. A turbine wheel for a gas turbine engine, the turbine wheel comprising a fore disk segment that includes a fore body arranged around an axis, a first fore lug that extends radially outward away from the fore body, and a second fore lug that extends radially outward away from the fore body and the first fore lug spaced apart circumferentially from the second fore lug to define an axially extending fore slot between the first fore lug and the second fore lug, an aft disk segment that includes an aft body arranged around the axis, a first aft lug that extends radially outward away from the aft body, and a second aft lug that extends radially outward away from the aft body and the first aft lug spaced apart circumferentially from the second aft lug to define an axially extending aft slot between the first aft lug and the second aft lug, a turbine blade comprising ceramic matrix composite materials, the turbine blade including a root located in the axially extending fore slot and the axially extending aft slot and an airfoil that extends radially outward away from the root, wherein the first fore lug, the second fore lug, the first aft lug, and the second aft lug are shaped to block axial, circumferential, and radial movement of the root of the turbine blade out of the axially extending fore slot and the axially extending aft slot, wherein the fore body includes a fore hub and a fore web that extends circumferentially around the fore hub, the aft body includes an aft hub and an aft web that extends circumferentially around the aft hub, the first fore lug includes an aft facing lug surface and the first aft lug includes a fore facing lug surface that is engaged with the aft facing lug surface face of the first fore lug, and wherein the turbine wheel further includes fasteners that extend through the fore hub and the aft hub to hold the fore hub and the aft hub in compression toward one another such that an axial size of a gap between the fore hub and the aft hub is reduced and to cause the aft facing lug surface and the fore facing lug surface to be urged into engagement together, wherein the first fore lug defines a first side surface that defines a first portion of the axially extending fore slot, and the second fore lug defines a second side surface that defines a second portion of the axially extending fore slot, and an inner radial surface that extends between and interconnects the first side surface and the second side surface, a radial distance of the inner radial surface relative to the axis remaining substantially unchanged as the inner radial surface extends axially, and the first side surface and the second side surface taper radially inward and circumferentially toward each other as the first side surface and the second side surface extend axially away from the aft disk segment, wherein the first side surface, the second side surface, and the inner radial surface engage the root and apply a compressive force around the root of the turbine blade when the fore hub and the aft hub are held in compression by the fasteners to block axial, radial, and circumferential movement of the root while the multi-piece disk is not rotating.
2. The turbine wheel of claim 1, wherein the axially extending fore slot extends axially through the entire fore disk segment.
3. The turbine wheel of claim 1, wherein the first aft lug includes a side surface that defines at least a portion of the axially extending aft slot and the side surface tapers at least one of radially and circumferentially as the side surface extends axially forward toward the fore disk segment.
4. The turbine wheel of claim 1, wherein the fore disk segment further includes a plurality of radially extending vanes that extend aft away from the fore web toward the aft disk segment.
5. The turbine wheel of claim 4, wherein the aft disk segment further includes a plurality of radially extending vanes that extend axially forward away from the aft web toward the fore disk segment.
6. The turbine wheel of claim 1, wherein the turbine wheel further includes a rigid annular spacer ring located axially between the fore hub and the aft hub.
7. The turbine wheel of claim 1, wherein the root of the turbine blade includes an attachment surface that tapers radially as the attachment surface extends axially.
8. The turbine wheel of claim 1, wherein the first fore lug, the second fore lug, the first aft lug, and the second aft lug include outer radial surfaces that extend around the airfoil of the turbine blade to provide a platform around the turbine blade.
9. The turbine wheel of claim 1, wherein the gap located between the fore hub and the aft hub provides a radial fluid path for air to flow between the fore disk segment and the aft disk segment.
10. A turbine wheel for a gas turbine engine, the turbine wheel comprising a fore disk segment that includes a fore body arranged around an axis, a first fore lug that extends radially outward away from the fore body, and a second fore lug that extends radially outward away from the fore body and the first fore lug spaced apart circumferentially from the second fore lug to define an axially extending fore slot between the first fore lug and the second fore lug, an aft disk segment that includes an aft body arranged around the axis, a first aft lug that extends radially outward away from the aft body, and a second aft lug that extends radially outward away from the aft body and the first aft lug spaced apart circumferentially from the second aft lug to define an axially extending aft slot between the first aft lug and the second aft lug, a turbine blade comprising ceramic matrix composite materials, the turbine blade including a root located in the axially extending fore slot and the axially extending aft slot and an airfoil that extends radially outward away from the root, wherein the first fore lug, the second fore lug, the first aft lug, and the second aft lug are formed to include tapered side surfaces that engage the root and apply compressive forces to the root of the turbine blade and block axial, circumferential, and radial movement of the root of the turbine blade out of the axially extending fore slot and the axially extending aft slot while the multi-piece disk is not rotating, wherein the first fore lug is coupled with the fore body along a bond line to form a bond layer that extends axially and circumferentially relative to the axis, and is located radially between the first fore lug and the fore body.
11. A method comprising providing a turbine blade and a multi-piece disk having a fore disk segment and an aft disk segment, the turbine blade including a root and an airfoil that extends outward away from the root, the fore disk segment formed to include a plurality of fore slots, and the aft disk segment formed to include a plurality of aft slots, aligning the root of the turbine blade with a first fore slot included in the plurality of fore slots, wherein the fore disk segment includes a first fore side surface and a second fore side surface that define the first fore slot, and the first and second fore side surfaces taper radially inwardly and circumferentially toward each other as the first fore slot extends axially forward away from the aft disk segment, moving the fore disk segment and the turbine blade axially relative to one another until the turbine blade is blocked from further axial movement by the fore disk segment to locate the root of the turbine blade in the first fore slot, aligning the root of the turbine blade with a first aft slot included in the plurality of aft slots, wherein the aft disk segments includes a first aft side surface and a second aft side surface that define the first aft slot, the first and second aft side surfaces taper radially inwardly and circumferentially toward each other as the first aft slot extends axially aft away from the fore disk segment, and moving the aft disk segment and the turbine blade axially relative to one another until the turbine blade is blocked from further axial movement by the aft disk segment to locate the root of the turbine blade in the first aft slot, and applying a compressive force to the root of the turbine blade with the tapered first and second fore side surfaces of the fore disk segment and the tapered first and second aft side surfaces of the aft disk segment to block axial, radial, and circumferential movement of the root while the multi-piece disk is not rotating.
12. The method of claim 11, wherein the fore disk segment includes a fore hub arranged around an axis, a fore web arranged circumferentially around the fore hub, and a plurality of fore lugs that extends radially away from the fore web, the aft disk segment includes an aft hub arranged around the axis, an aft web arranged circumferentially around the aft hub, and a plurality of aft lugs that extends radially away from the aft web, and the method further includes pressing the fore hub and the aft hub axially to reduce a size of a gap between the fore hub and the aft hub while blocking axial movement of the plurality of fore lugs and the plurality of aft lugs.
13. The method of claim 12, further comprising blocking the fore hub and the aft hub from moving axially away from one another after pressing the fore hub and the aft hub.
14. The method of claim 11, wherein the fore disk segment includes a fore hub arranged around an axis and a fore web arranged circumferentially around the fore hub and the method further includes bonding a plurality of fore lugs to the fore web to define the plurality of fore slots.
15. The method of claim 11, wherein the fore disk segment includes a fore hub arranged around an axis, a fore web arranged circumferentially around the fore hub, and a plurality of fore lugs that extend radially away from the fore web, the fore web is formed to include a plurality of vanes that extend aft toward the aft disk segment, and the method further includes rotating the fore disk segment to cause the plurality of vanes to move air radially outward toward the turbine blade.
16. The method of claim 11, further comprising directing hot combustion gasses directly over outer radial surfaces of the fore disk segment and the aft disk segment.
17. The method of claim 11, further comprising locating a rigid spacer axially between the fore disk segment and the aft disk segment.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(9) For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
(10) A turbine wheel 20 in accordance with the present disclosure is shown in
(11) The fore disk segment 26 includes a fore body 30 and a plurality of fore lugs 32 as shown in
(12) Each fore slot 34 is circumferentially aligned with a corresponding aft slot 42 and each turbine blade 24 is located in a corresponding fore slot 34 and aft slot 42 pair as shown in
(13) The gas turbine engine 10 is designed to include the turbine wheel 20 and includes a fan 12, a compressor 14, a combustor 16, and a turbine 18 as shown in
(14) The turbine 18 includes a plurality of the turbine wheels 20 and a turbine shroud arranged around the turbine wheels 20 as suggested in
(15) The plurality of turbine blades 24 extend radially away from the multi-piece disk 22 and interact with the hot combustion gasses to rotate the multi-piece disk 22 about the central axis 11. The turbine shroud is arranged around the turbine blades 24 to block the hot, high pressure gasses from flowing over tips of the turbine blades 24 because work is not extracted from gasses that flow over the turbine blades 24.
(16) The multi-piece disk 22 includes the fore disk segment 26 and the aft disk segment 28 as shown in
(17) In some embodiments, the fore disk segment 26 and the aft disk segment 28 are coupled together with fasteners. In the illustrative embodiment, the fore disk segment 26 and the aft disk segment 28 are coupled together with bolts 31 as shown in
(18) The fore disk segment 26 includes the fore body 30 and the plurality of fore lugs 32 as shown in
(19)
(20) The inner radial surface 74 and the side surfaces 76 of neighboring fore lugs 32 cooperate to define one of the plurality of fore slots 34 as shown in
(21) The inner radial surfaces 74 of the fore lugs 32 do not substantially change in radial distance relative to the central axis 11 as they extend axially as suggested by the linear and horizontal dotted line representing an inner radial surface 74 in
(22) The side surfaces 76 of the fore lugs 32 tapper radially inward and circumferentially toward a neighboring side surface 76 as the side surface 76 extends axially forward from rear faces 62 toward front faces 60 as suggested in
(23) The aft disk segment 28 includes the aft body 38 and the plurality of aft lugs 40 as shown in
(24) The aft lugs 40 include an outer radial surface 78, inner radial surfaces 80, and side surfaces 82 as shown in
(25) The inner radial surface 80 and the side surfaces 82 of neighboring aft lugs 40 cooperate to define one of the plurality of aft slots 42 as shown in
(26) The inner radial surfaces 80 of the aft lugs 40 do not substantially change in radial distance relative to the central axis 11 as they extend axially as suggested by the linear and horizontal dotted line representing an inner radial surface 80 in
(27) The side surfaces 82 of the aft lugs 40 tapper radially inward and circumferentially toward a neighboring side surface 82 as the side surfaces 82 extend axially aft from the front faces 68 to the rear faces 70 of the aft lugs 40 as suggested in
(28) The fore disk segment 26 and the aft disk segments 28 may be compressed toward each other at the hubs 46, 50 during assembly as suggested in
(29) The rear faces 62 of the fore lugs 32 engage the front faces 68 of the aft lugs 40 as shown in
(30) The fore hub 46 and the aft hub 50 are maintained in the compressed arrangement and blocked from moving away from one another by fastening or clamping means. As a result, the fore disk segment 26 and the aft disk segment 28 are pre-compressed to manage the centripetal forces experienced during rotation of the turbine wheel 20. In some embodiments, the fore hub 46 and the aft hub 50 are compressed such that the rear face 58 of the fore hub 46 and the front face 64 of the aft hub 50 touch each other.
(31) Each of the plurality of turbine blades 24 includes the root 86 and an airfoil 88 coupled to the root 86 as shown, for example, in
(32) The root 86 of each turbine blade 24 is formed to cooperate with the fore slot 34 and the aft slot 42 so that the root 86 is blocked from moving axially forward or aft out of the fore slot 34 and the aft slot 42. In the illustrative embodiment, the root 86 includes an attachment surface 90 that has a curvature shaped to match the side surfaces 76, 82 of the fore lugs 32 and the aft lugs 40 as shown in
(33) The attachment surface 90 tappers circumferentially outward toward the side surfaces 76, 82 as the attachment surface 90 extends aft from a front end of the root 86 toward a midsection of the root 86. The attachment surface 90 then tappers circumferentially inward away from the side surfaces 76, 82 as the attachment surface 90 extends aft from the midsection of the root 86 toward an aft end of the root 86. In the illustrative embodiment, the root 86 is sized such that the fore lugs 32 and the aft lugs 40 apply a compressive force around the root 86 when the fore disk segment 26 and aft disk segment 28 are coupled together. This may eliminate any movement of the turbine blade 24 while the turbine wheel 20 is not rotating.
(34) In illustrative embodiments, the turbine blades 24 comprise ceramic materials adapted to withstand the high temperature combustion gasses surrounding the turbine blades 24. In some embodiments, the turbine blades 24 are formed from metallic materials. In some embodiments, the blades are made from a metallic super alloy, ceramic matrix composite, or a monolithic ceramic.
(35) In some embodiments, the multi-piece disk 22 further includes a rigid spacer 36 as shown in
(36) In some embodiments, the fore disk segment 26 is formed to include curved vanes 92 that extend axially aft away from the fore web 48 toward the aft disk segment 28 as shown in
(37) In some embodiments, the fore slots 34 extend axially through the front faces 60 of the fore lugs 32 and the aft slots 42 extend axially through the rear faces 70 of the aft lugs 40 as shown in
(38) The fore lugs 32 are integrally formed with the fore web 48 and the aft lugs 40 are integrally formed with the aft web 52 in the illustrative embodiment as shown in
(39) Ceramic matrix composite (CMC) material may sustain higher temperatures when compared with traditional metal alloys. It may therefore be desirable in gas turbine engines to use ceramic matrix composite materials where higher fuel efficiencies may be reached with higher temperatures. A turbine section of an engine may be susceptible to high temperatures, so ceramic matrix composites may provide benefits in the turbine section. Additionally, ceramic matrix composite material may be less dense than metal. Thus, it may save weight on the engine, which can help fuel efficiency of the engine. This may be beneficial in a turbine blade because reducing the weight of a turbine blade may allow for a weight reduction in the turbine wheel.
(40) The present disclosure provides a twin disk 22 for use in the gas turbine engine 10 and the disk 22 is designed to hold a ceramic matrix composite blade 24 (although it could also hold a metallic blade) as suggested in
(41) In other embodiments, a separable platform is used. The separable platform could be designed to be captured between the two disk segments, pinned in place or trapped between adjacent turbine blades 24. This separable platform could be made of a metallic alloy, a CMC or a monolithic ceramic. There are multiple ways that the disk segments 26, 28 could be held together including, but not limited to, a spline/tie bolt arrangement, bolts/nuts through the web of the disk, and cam lock features with a tie bolt.
(42) If a cooled turbine blade 24 is desired, air can be fed up to the blade between the disk segments 26, 28. This may eliminate a front cover-plate (either full or rim) and its associated weight penalty. If additional pumping of the cooling air is desired to feed the blade, vanes could be added to the inner surface of one or both disk segments 26, 28 to perform this task.
(43) Lastly, since air is being introduced between the disks, the bending in the disk that is typically caused by one the front side (typical for an HP1) being cooled may be eliminated. The two disk segments 26, 28 may be cooled on the inner surface causing them to lean toward one another due to thermals (CF effect not considered). One of the benefits of this design could be that it can be designed to put the blade attachment in compression and may eliminate any movement of the blade while the wheel is not rotating.
(44) While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.