Strain wave gearing with full separation of two stresses
10788115 ยท 2020-09-29
Assignee
Inventors
Cpc classification
F16H2049/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/0833
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
In a strain wave gearing, the addendum tooth profile of an internal gear is defined by the formula a and that of an external gear is by the formula b at a principal cross-section located at a tooth-trace-direction center of the external gear, on the basis of a movement locus (Mc) of =1 of the teeth of the external gear with respect to those of the internal gear in the principle cross-section taken at the center of the tooth trace of the external gear obtained when the tooth meshing is approximated by rack meshing. It is possible to avoid superimposition of flexion-induced bending stresses and tensile stresses caused by load torque at the major-axis locations of the external gear, and the transmission torque capacity of a strain wave gearing can be improved.
Claims
1. A strain wave gearing comprising: a rigid internal gear, a flexible external gear arranged coaxially inside of the rigid internal gear, and a wave generator fitted inside the flexible external gear; wherein the external gear is flexed into an elliptical shape by the wave generator, and external teeth of the ellipsoidally flexed external gear mesh with internal teeth of the internal gear in regions avoiding sections at opposite ends of the ellipsoidally flexed external gear in a major axis direction thereof; the internal gear, and the external gear, both are spur gears of module m; a number of teeth of the external gear is fewer by 2n than a number of teeth of the internal gear, where n is a positive integer; at a location along the major axis on an ellipsoidal rim neutral curve of the external gear in an axis-perpendicular cross-section at a predetermined location along a tooth trace direction of the external gear, a radial flexing amount with respect to a rim neutral circle prior to flexion is 2mn, where is a deflection coefficient, and where an axis-perpendicular cross-section established at a predetermined location lying in the tooth trace direction of the external gear is a principal cross-section, the principal cross-section being a non-deflection cross-section in which the deflection coefficient =1; a movement locus where the deflection coefficient =1 by the teeth of the external gear with respect to the internal gear, and where meshing of the external gear with respect to the internal gear in the principal cross-section comprises rack meshing; a tooth profile of an addendum of the internal gear is specified by the following formula a,
x.sub.Ca1=0.25 mn(+sin )
y.sub.Ca1=0.5 mn(1+cos )(formula a) where 0; a tooth profile of an addendum of the external gear is specified by the following formula b,
x.sub.Fa1=0.25 mn[+sine {cos(/2)sin(/2)}]
y.sub.Fa1=mn[0.5(1cos )(/4){sin(/2)cos(/2)}](formula b) where 00.1 and 0; and the tooth profiles of dedenda of each of the internal gear and the external gear are set to any shape that does not interfere with the tooth profile of the addendum of the other gear.
2. The strain wave gearing according to claim 1, wherein a dedendum profile of the internal gear at a location of its maximum tooth thickness is given by the following formula c,
x.sub.Ca2=0.25 mn(+sin )
y.sub.Ca2=0.5 mn(1cos )}(Formula c) where 0; and a dedendum profile of the external gear at a location of its maximum tooth thickness is given by the following formula d,
x.sub.Fa2=0.25 mn[+sin {cos(/2)sin(/2)}]
y.sub.Fa2=mn[0.5(1+cos )(/4){sin(/2)cos(/2)}](Formula d) where 00.1 and 0.
3. The strain wave gearing according to claim 1, wherein tooth profiles of an addendum of axis-perpendicular cross-sections along the tooth trace direction of the internal gear are defined by the above formula a; and tooth profiles of addendum of axis-perpendicular cross-sections in the tooth trace direction of the external gear are defined by the above formula b.
4. The strain wave gearing according to claim 1, wherein the external gear has a flexible cylindrical body part, and a diaphragm extending in a radial direction from a back end of the cylindrical body part, the external teeth being formed in an outer peripheral section at a front open-end side of the cylindrical body part; a flexing amount of the external teeth changes relative to a distance from the diaphragm from an end of the external teeth adjacent the diaphragm towards an open end of the external teeth at the front open-end side in the tooth trace direction; the principal cross-section is located at a center along the tooth-trace-direction between the external-teeth open end and the external-teeth inner end of the external teeth; the tooth profile of the external gear in the principal cross-section is defined by an addendum profile that is defined by the above formula b; and the tooth profile in axis-perpendicular cross-sections, other than the principal cross-section, along the tooth trace direction in the external gear are shifted profiles in which the tooth profile of the principal cross-section is subjected to shifting according to the flexing amount of each of the axis-perpendicular cross-sections, and wherein the tooth profiles of axis-perpendicular cross-sections of the tooth trace direction, from the principal cross-section to the external-teeth open end of the external gear, are obtained by subjecting the tooth profile of the principal cross-section to shifting, in such a way that apex portions of the movement locus where the deflection coefficient >1 described by the tooth profile in each of the axis-perpendicular cross-sections contact apex portions of the movement locus where the deflection coefficient =1 in the principal cross-section; and the tooth profiles of axis-perpendicular cross-sections of the tooth trace direction, from the principal cross-section to the external-teeth inner end of the external gear, are obtained by subjecting the tooth profile of the principal cross-section to shifting, in such a way that nadir portions of the movement locus where the deflection coefficient <1 described by the tooth profiles in the axis-perpendicular cross-sections contact nadir portions of the movement locus where the deflection coefficient =1 in the principal cross-section.
5. The strain wave gearing according to claim 4, wherein the tooth profiles of axis-perpendicular cross-sections of the tooth trace direction, from the principal cross-section to the external-teeth open end of the external gear, are obtained by shifting the tooth profile of the principal cross-section, the amount of shifting being defined by the following formula,
h= cos .sub.cos .sub.1, where values of .sub. and .sub.1 are solutions of the following simultaneous equations,
(1 cos .sub.)/ sin .sub.(1cos .sub.1)/sin .sub.1=0
.sub. sin .sub..sub.1+sin .sub.1=0.
6. The strain wave gearing according to claim 5, wherein the tooth profiles of axis-perpendicular cross-sections along the tooth trace direction, from the principal cross-section to the external-teeth inner end of the external gear, are obtained by shifting the tooth profile of the principal cross-section, the amount of shifting being defined by the following formula,
h=1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
MODE FOR CARRYING OUT THE INVENTION
Configuration of Strain Wave Gearing
(16)
(17) As shown in the drawings, the strain wave gearing 1 has an annular, rigid internal gear 2, a flexible external gear 3 arranged to the inside of the internal gear, and a wave generator 4 of ellipsoidal profile, fitted into the inside of the external gear. The internal gear 2 and the pre-deformation external gear 3 are spur gears of module m. The difference in the number of teeth between the internal gear 2 and the external gear 3 is 2n (n is a positive integer), and the circular external gear 3 of the strain wave gearing 1 is ellipsoidally flexed by the wave generator 4 of ellipsoidal profile. External teeth 34 of the external gear 3 (hereinafter, in some instances termed simply teeth 34) and internal teeth 24 of the internal gear 2 (hereinafter, in some instances termed simply teeth 24) mesh with one another at positions or regions apart from both end sections in the direction of a major axis La of the external gear 3 when ellipsoidally flexed.
(18) As the wave generator 4 rotates, the location of meshing by the two gears 2, 3 moves in a circumferential direction, and the two gears 2, 3 rotate in relative fashion in accordance with the difference in the number of teeth of the gears. The external gear 31 is provided with a flexible cylindrical body part 31, a diaphragm 32 continuous with flare in a radial direction from a back end 31b which is one end of the cylindrical body part 31, a boss 33 continuous with the diaphragm 32, and the external teeth 34, which are formed in an outer peripheral surface section at a front-end opening 31a side at the other end of the cylindrical body part 31.
(19) The ellipsoidal-profile wave generator 4 is fitted into an inner peripheral surface section of the external-teeth formation section of the cylindrical body part 31. The wave generator 4 causes the cylindrical body part 31 to undergo a gradual increase in flexion towards the outside or the inside in the radial direction, towards the front-end opening 31a from the back end 31b at the diaphragm side. As shown in
(20) In an axis-perpendicular cross-section at any location in the tooth trace direction of the external gear 34, a circle passing through the center in the thickness direction of the root rim of the external gear 34 prior to ellipsoidal flexing is a rim neutral circle. On the other hand, an ellipsoidal curve passing through the center in the thickness direction of the root rim after ellipsoidal flexing is termed a rim neutral curve. The flexing amount w in the major axis direction with respect to the rim neutral circle at a major axis location on the ellipsoidal rim neutral curve is represented by 2mn, where is a deflection coefficient (a real number including 1).
(21) Specifically, where the number of external teeth 34 of the external gear 3 is denoted by Z.sub.F, the number of internal teeth 24 of the internal gear 2 by Z.sub.C, and the gear ratio of the strain wave gearing 1 by R (=Z.sub.F/(Z.sub.CZ.sub.F)=Z.sub.F/2n), the value (mZ.sub.F/R=2 mn) obtained by dividing the pitch circle diameter mZ.sub.F of the external gear 3 by the gear ratio R is the regular (standard) flexing amount w.sub.0 (=2 mn) in the major axis direction. The strain wave gearing 1 is typically designed to induce flexion by the regular amount flexion w.sub.0, in a region where the ball center of a wave bearing of the wave generator 4 is located in the tooth trace direction of the external gear 3, and normally at a location in a center portion in the tooth trace direction of the external gear.
(22) The deflection coefficient represents a value obtained by dividing the flexing amount w in axis-perpendicular cross-sections in the tooth width direction of the external gear 3, by the regular flexing amount. Consequently, in the external gear 34, the deflection coefficient at the location at which the regular flexing amount w.sub.0 is obtained is =1, the deflection coefficient at cross-sectional locations of lesser flexing amounts w is <1, and the deflection coefficient at cross-sectional locations of greater flexing amounts w is >1. A tooth profile with which the regular flexing amount w.sub.0 (=1) is obtained in the external gear 34 is termed a non-deflection tooth profile, a tooth profile with which a flexing amount less than the regular flexing amount (<1) is obtained is termed a negative deflection tooth profile, and a tooth profile with which a flexing amount greater than the regular amount flexion (>1) is obtained is termed a positive deflection tooth profile. In the present example, an axis-perpendicular cross-section in a center portion in the tooth trace direction of the external gear 34 is established as the principal cross-section 34c in which =1.
(23)
x.sub.Fa=0.5 mn( sin )
y.sub.Fa=mn cos
(24) To simplify the description, the above formulas are represented by the following formula (1), where module m=1 and n=1 (difference in number of teeth 2n=2).
x.sub.Fa=0.5( sin )
y.sub.Fa= cos (Formula 1)
Method for Forming Tooth Profile in Principal Cross-Section
(25) A tooth profile of the addendums of the internal teeth 24 in the principal cross-section 34c (deflection coefficient =1), afforded by rack approximation, will be described. The movement locus Mc obtained in the principal cross-section 34c in the external gear 34 is utilized in order to specify the addendum profile of the internal teeth 24 in the principal cross-section 34c.
(26) First, in the movement locus Mc in the principal cross-section 34c of
(27) The addendum profile for the teeth 24 of the internal gear 2 established in this manner is given by the following formula 2.
x.sub.Ca1=0.5{(1)+( sin )}
y.sub.Ca1={(1+cos )1}(Formula 2)
where 0.
(28) Since =0.5 and =1, substituting these into formula 2 gives formula 2A.
Internal Gear Addendum Profile
(29)
x.sub.Ca1=0.25(+sin )
y.sub.Ca1=0.5(1+cos )(Formula 2A)
where 0
(30) Subsequently, the first similarity curve BC undergoes 180 rotation and (1)-fold similarity transformation, with point C, which is the end point at the opposite side from point B in the first similarity curve BC, as the center, to obtain a second similarity curve. The second similarity curve is given by the following formula 3.
x()=0.5{(1)(+ sin )}
y()={(1)(1cos )}(Formula 3)
where 0
(31) Since =0.5 and =1, substituting these into formula 2 gives formula 3A. The second similarity curve CA given by the formula 3A is shown by dotted line in
x()=0.25(+sin )}
y()=0.5(1cos )(Formula 3A)
where 0
External Gear Addendum Profile
(32) Here, the addendum profile of the external gear 34 is specified by the following formula 3B.
x.sub.Fa1=0.25[+sin {cos(/2)sin(/2)}]
y.sub.Fa1=0.5(1cos )(/4){sin(/2)cos(/2)}(Formula 3B)
where 00.1 and 0
(33) In formula 3B, meshing of the external gear 3 with the internal gear 2 at the major axis La of the ellipsoidal rim neutral curve is eliminated by introducing the correction term including so that, at the major axis La, only bending stress due to ellipsoidal flexion is substantially present. The peak of tensile stress due to transmission torque load appears at the center position (=/4) between the major axis La and the minor axis Lb, which means that the tensile stress is not substantially generated on the major axis La. Therefore, it is possible to substantially avoid superimposition of the bending stress and the tensile stress on the both end sections of the major axis of the external gear 3 (namely, regions where these stresses are generated can be separated substantially and completely.
Example of Internal Gear Dedendum Profile
(34) The dedendum profile of each of the two gears 2, 3 may be any profile that does not give rise to interference with the addendum profile of the counterpart gear. For example, the dedendum profile of the internal gear 2 can be such that a curve created in the internal gear 2 during the interval that the addendum profile of the external gear 3 moves from the apex point to the nadir point of the movement locus Mc is defined as the dedendum profile of maximum tooth thickness of the internal gear 2. This dedendum profile is given by the following formula 4.
x.sub.Ca2=0.25(+sin )
y.sub.Ca2=0.5(1cos )}(Formula 4)
where 0
(35) Likewise, the curve that the addendum profile of the internal gear 2 creates in the external gear 3 during the interval that the addendum profile of the external gear 3 moves from the apex point to the nadir point of the movement locus Mc can be defined as the dedendum profile of maximum tooth thickness of the external gear 3. This dedendum profile is given by the following formula 5.
x.sub.Fa2=0.25[+sin {cos(/2)sin(/2)}]
y.sub.Fa2=0.5(1+cos )(/4){sin(/2)cos(/2)}(Formula 5)
where 00.1 and 0
(36)
(37)
Tooth Profiles in Axis-Perpendicular Cross-Sections Other than Principal Cross-Sections
(38) In a flat-type strain wave gearing, the tooth profiles of axis-perpendicular cross-sections in the tooth trace direction of the internal gear 2 and the external gear 3 are the same as the tooth profiles in the principal cross-section 34c established as described above.
(39) By contrast, in a cup-type strain wave gearing or a top-hat-type strain wave gearing, tooth profiles of axis-perpendicular cross-sections in the tooth trace direction of the internal gear 2 are identical to the tooth profile at the location of the principal cross-section 34c established as described above. However, tooth profiles of axis-perpendicular cross-sections other than the principal cross-section 34c in the tooth trace direction of the external gear 3 are shifted profiles in which the tooth profile of the principal cross-section 34c has been subjected to shifting according to the flexing amount of each axis-perpendicular cross-section.
(40) Specifically, the tooth profiles of axis-perpendicular cross-sections in the tooth trace direction from the principal cross-section 34c to the external-teeth open end portion 34a of the external gear 3 are tooth profiles obtained when the external tooth profile 34C of the principal cross-section 34c undergoes shifting such that apex portions of >1 movement loci described by the external teeth 34 in axis-perpendicular cross-sections contact an apex portion of the =1 movement locus in the principal cross-section 34c. The tooth profiles of axis-perpendicular cross-sections in the tooth trace direction from the principal cross-section 34c to the external-teeth inner end portion 34b of the external teeth 34c are tooth profiles obtained when the external tooth profile 34C of the principal cross-section 34c undergoes shifting such that nadir portions of <1 movement loci described by the external teeth 34 in axis-perpendicular cross-sections contact a nadir portion of the =1 movement locus in the principal cross-section 34c.
(41) In specific terms, tooth profiles of cross-sections in the tooth trace direction, other than the principal section, in the external gear 3 are established as follows. As shown in
h=()(1)(Formulas 6)
(42) As noted above, a rack-approximated movement locus of the teeth 34 of the external gear 3 with respect to the teeth 24 of the internal gear 2 in axis-perpendicular cross-sections of the external gear in which the deflection coefficient is 1 or greater is indicated by the following formula.
x.sub.Fa=0.5( sin )
y.sub.Fa= cos (Formula A)
(43) A pressure angle .sub. of a tangent to a movement locus, with respect to a point on the movement locus, is indicated by the following formula.
tan .sub.=0.5(1 cos .sub.)/ sin .sub.(Formula B)
(44) A pressure angle .sub.1 of a tangent with respect to a point on the =1 movement locus is indicated by the following formula.
tan .sub.1=0.5(1cos .sub.1)/sin .sub.1(Formula C)
(45) The pressure angles are thereby equated to obtain the following formula.
(1 cos .sub.)/ sin .sub.(1cos .sub.1)/sin .sub.1=0(Formula D)
(46) Next, the x coordinates of the contact points are equated to obtain the following formula.
.sub. sin .sub..sub.1+sin .sub.1=0(Formula E)
(47) Here, by simultaneously solving formula D and formula E, and calculating .sub. and .sub.1, the amount of shifting h is calculated from the following formula.
h= cos .sub.cos .sub.1
()=h/(1)(Formula F)
(48) Next, in axis-perpendicular cross-sections situated at locations from the principal cross-section 34c to the external-teeth inner end portion 34b of the external gear 3 and in which the deflection coefficient is <1, the teeth 34 of the external gear 3 are shifted such that a nadir portion of a movement locus Mb1 of the teeth 34 of the external gear 3 with respect to the teeth 24 of the internal gear 2 contacts a nadir portion of the movement locus Mc in the principal cross-section 34c, as shown in
h=1
(49)
(50) A quartic curve C1 having the principal cross-section 34c as the apex point and contacting the straight shifting lines L1, L2 is also shown in
(51)
(52)
(53) As will be understood from the drawings, while approximate, at locations from the external-teeth open end portion 34a to the external-teeth inner end portion 34b of the external gear 3, the tooth profiles make effective contact, centered on the principal cross-section 34c.
(54) As described above, in the present example, by making necessary corrections to the tooth profile of the flexible external gear 3 of the strain wave gearing 1, in an axis-perpendicular cross-section having a deflection coefficient of =1 (the principal cross-section 34c), the location of meshing of the external gear 3 with respect to the internal gear 2 in the external gear 3 is moved away from the location of the major axis La of the ellipsoidal rim neutral curve of the external gear 3, and gradual meshing commences. In so doing, superimposition of bending stress produced by flexion, and tensile stress caused by load torque, arising at major axis locations of the ellipsoidal rim neutral curve of the external gear as encountered in the prior art, can be avoided.
(55) In particular, the positions where the two stresses (bending stress and tensile stress) arise can be separated substantially and completely, whereby the transmission torque capacity of the strain wave gearing can be improved, without the need to adopt negative deflection flexing having a deflection coefficient of <1 in a flat-type strain wave gearing, or to adopt negative deflection flexing having a deflection coefficient of <1 along the entire tooth profile in a cup-type or top-hat-type strain wave gearing.
(56) Further, according to the present invention, tooth shifting is adopted for the external gear other than principal cross-section thereof, whereby realizing continuous meshing between the external gear and the internal gear along the tooth trace direction in a cup-type or top-hat-type strain wave gearing. This can further increase the transmission torque capacity of a strain wave gearing.