LC composite device, processor, and method for manufacturing LC composite device
10790792 ยท 2020-09-29
Assignee
Inventors
Cpc classification
H02M1/44
ELECTRICITY
H02M3/156
ELECTRICITY
H03H3/00
ELECTRICITY
H01F27/29
ELECTRICITY
H01G4/40
ELECTRICITY
H03H1/00
ELECTRICITY
H01L21/822
ELECTRICITY
H05K2201/086
ELECTRICITY
H01F27/40
ELECTRICITY
H02M3/003
ELECTRICITY
International classification
H01H9/28
ELECTRICITY
H01F27/40
ELECTRICITY
H01F27/29
ELECTRICITY
H01G4/40
ELECTRICITY
H01L21/822
ELECTRICITY
H05K1/16
ELECTRICITY
H03H1/00
ELECTRICITY
H03H3/00
ELECTRICITY
Abstract
An LC composite device includes a capacitor portion, an inductor portion, and a magnetic body portion. The capacitor portion is configured of a first substrate and a thin film capacitance element formed on the first substrate through a thin film process. The inductor portion is configured of a second substrate and a thin film inductance element formed on the second substrate through a thin film process. The magnetic body portion includes a magnetic substrate, and the capacitor portion. The inductor portion and the magnetic body portion are stacked in a positional relationship in which the magnetic body portion and the inductor portion are in contact with each other.
Claims
1. An LC composite device, comprising: a capacitor portion comprising a first substrate and a thin film capacitance element located on the first substrate; an inductor portion comprising a second substrate and a coil shaped thin film inductance element, the thin film inductance element being located on the second substrate, the second substrate being located between the capacitor portion and the thin film inductance element such that the thin film inductance element is located on top of the second substrate; and a magnetic body portion comprising a magnetic substrate, wherein the capacitor portion, the inductor portion, and the magnetic body portion are stacked in a positional relationship in which the magnetic body portion and the inductor portion are in contact with each other.
2. The LC composite device according to claim 1, wherein the magnetic body portion is a first magnetic body portion and the LC composite device further comprises a second magnetic body portion, the inductor portion being sandwiched between the first and second magnetic body portions.
3. The LC composite device according to claim 2, wherein the magnetic substrate of the first magnetic body portion has an outer surface on which a plurality of external terminals formed, each of the external terminals being electrically connected to a respective one of the thin film capacitance element and the thin film inductance element.
4. The LC composite device according to claim 3, wherein the outer surface of the magnetic body portion is an outer surface of the LC composite device.
5. The LC composite device according to claim 1, wherein the magnetic substrate has an outer surface on which a plurality of external terminals formed, each of the external terminals being electrically connected to a respective one of the thin film capacitance element and the thin film inductance element.
6. The LC composite device according to claim 5, wherein the first substrate is a semiconductor substrate, the second substrate is a glass substrate, and the magnetic substrate is a magnetic body ferrite board.
7. The LC composite device according to claim 3, wherein the first substrate is a semiconductor substrate, the second substrate is a glass substrate, and the magnetic substrate is a magnetic body ferrite board.
8. The LC composite device according to claim 2, wherein the first substrate is a semiconductor substrate, the second substrate is a glass substrate, and the magnetic substrate is a magnetic body ferrite board.
9. The LC composite device according to claim 1, wherein the first substrate is a semiconductor substrate, the second substrate is a glass substrate, and the magnetic substrate is a magnetic body ferrite board.
10. A combination, comprising: a processor integrated circuit including a switching circuit of a switching power supply circuit; and the LC composite device of claim 1, the LC composite device being connected to the switching circuit.
11. A method for manufacturing an LC composite device comprising: forming a capacitor portion by forming a thin film capacitance element on a first substrate; forming an inductor portion by forming a coil shaped thin film inductance element on top of a second substrate such that the second substrate is located between the capacitor portion and the thin film inductance element; forming a magnetic portion by forming a conductor pattern including an external terminal on a magnetic substrate; and stacking and integrating the capacitor portion, the inductor portion and the magnetic body portion.
12. The method for manufacturing an LC composite device according to claim 11, wherein the magnetic body portion is a first magnetic body portion and the method further comprises stacking and integrating a second magnetic substrate into the LC composite device such that the inductor portion is sandwiched between the first and second magnetic body portions.
13. The method for manufacturing an LC composite device according to claim 12, further comprising forming a plurality of external electrodes on an outer surface of the magnetic substrate of the first magnetic body portion and forming an electrical connection between each of the external terminals and a respective one of the thin film capacitance element and the thin film inductance element.
14. The method for manufacturing an LC composite device according to claim 11, further comprising forming a plurality of external electrodes on an outer surface of the magnetic substrate and forming an electrical connection between each of the external terminals and a respective one of the thin film capacitance element and the thin film inductance element.
15. The method for manufacturing an LC composite device according to claim 14, wherein the first substrate is a semiconductor substrate, the second substrate is a glass substrate, and the magnetic substrate is a magnetic body ferrite board.
16. The method for manufacturing an LC composite device according to claim 13, wherein the first substrate is a semiconductor substrate, the second substrate is a glass substrate, and the magnetic substrate is a magnetic body ferrite board.
17. The method for manufacturing an LC composite device according to claim 12, wherein the first substrate is a semiconductor substrate, the second substrate is a glass substrate, and the magnetic substrate is a magnetic body ferrite board.
18. The method for manufacturing an LC composite device according to claim 11, wherein the first substrate is a semiconductor substrate, the second substrate is a glass substrate, and the magnetic substrate is a magnetic body ferrite board.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(5)
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(14) Several embodiments for carrying out the present invention will be described hereinafter with reference to the drawings, using several specific examples. Identical elements in the drawings are given the same reference numerals. Although, in consideration for description of main points or understandability, the embodiments are separately described for convenience, configurations described in different embodiments can partially replace each other or be combined. In a second and following embodiments, description of common points to those in a first embodiment will be omitted, and only different points will be described. In particular, the same actions and effects achieved by the same configurations are not stated for each embodiment.
(15)
(16) The LC composite device 201 of the present embodiment includes a capacitor portion 21, an inductor portion 22, and a magnetic body portion 23. The capacitor portion 21 is configured of a first substrate 11 and a thin film capacitance element TFC formed on the first substrate 11 through a thin film process, the inductor portion 22 is configured of a second substrate 12 and a thin film inductance element TFL formed on the second substrate 12 through a thin film process.
(17) As illustrated in
(18) On a first surface of the first substrate 11 (an upper surface in a direction illustrated in
(19) In an upper portion of a multilayer body of the lower capacitor electrode 32, the upper capacitor electrode 34, and the dielectric layer 33, an insulating film 50 is formed. On a surface of this insulating film 50, surface electrodes 51 and 52 are formed. Additionally, the thin film capacitance element TFC includes a via conductor 41 interlayer-connecting the upper capacitor electrode 34 and the surface electrode 51, and a via conductor 42 interlayer-connecting the lower capacitor electrode 32 and the surface electrode 52. Note that, the dielectric layer 33 and the insulating film 50 are not illustrated in
(20) On a first surface of the second substrate 12 (an upper surface in a direction illustrated in
(21) The magnetic body portion 23 includes a magnetic substrate 13. On a first surface of the magnetic substrate 13 (an upper surface in a direction illustrated in
(22) The above-described first substrate 11 is, for example, a high resistance Si semiconductor substrate, the lower capacitor electrode 32 and the upper capacitor electrode 34 are, for example, Pt films formed by sputtering. The dielectric layer 33 is, for example, a sintered body film of BST (barium strontium titanate, (Ba, Sr)TiO3) formed by repetition of a spin coat step and a firing step. The insulating film 50 is, for example, formed through spin-coating solder resist such as epoxy, polyimide, or the like. Note that, a plurality of sets of the upper capacitor electrode and the lower capacitor electrode may be stacked in a stacking direction.
(23) The dielectric layer 33 formed between the lower capacitor electrode 32 and the first substrate 11 enhances close contact strength of the lower capacitor electrode 32 to the first substrate 11.
(24) The above-described second substrate 12 is, for example, a glass substrate. The coil conductor pattern 81 and the surface electrodes 61, 62, and 83 are, for example, formed through patterning by formation of a Cu plating film and photolithography thereof. Alternatively, they are formed, e.g., through patterning of a photosensitive conductive paste.
(25) The above-described magnetic substrate 13 is preferably a sintered magnetic body ferrite board, the external terminals 91, 92, and 93 and the via conductors 94, 95, and 96 are formed through print-forming and integral firing of an Ag paste.
(26) By stacking, and then heating and pressurizing the capacitor portion 21, the inductor portion 22, and the magnetic body portion 23, as illustrated in
(27) In this state, the surface electrodes 51 and 52 of the capacitor portion 21 are respectively conducted (physically and electronically coupled) to the surface electrodes 61 and 62 of the inductor portion 22. Additionally, the surface electrode 83 of the inductor portion 22 is conducted to the external terminal 93 with the via conductor 94 interposed therebetween, the inner terminal end of the coil conductor pattern 81 is conducted to the external terminal 91 with the via conductor 95 interposed therebetween, and the outer terminal end of the coil conductor pattern 81 is conducted to the external terminal 92 with the via conductor 96 interposed therebetween.
(28) By applying or forming a conductive member such as solder, an Au bump, a conductive paste, or the like on surfaces of the surface electrodes 51 and 52 of the capacitor portion 21 or surfaces of the surface electrodes 61 and 62 of the inductor portion 22, and stacking, heating, and pressurizing the portions, the surface electrodes 51 and 52 of the capacitor portion 21 and the surface electrodes 61 and 62 of the inductor portion 22 are respectively bonded with each other with the above-described conductive member interposed therebetween.
(29) Additionally, by applying or forming a conductive member such as solder, an Au bump, a conductive paste, or the like on the surface electrode 83 and the inner terminal end and the outer terminal end of the coil conductor pattern of the inductor portion 22, or the via conductors 94, 95, and 96 on a second surface of the magnetic substrate 13, and stacking, heating, and pressurizing them, the surface electrode 83 and the inner terminal end and the outer terminal end of the coil conductor pattern of the inductor portion 22, and the via conductors 94, 95, and 96 of the magnetic substrate 13 are respectively bonded with each other with the above-described conductive member interposed therebetween.
(30) The thickness of each of the capacitor portion 21, the inductor portion 22, and the magnetic body portion 23 is preferably from 50 m to 150 m. In particular, each thickness can be made not more than 0.1 mm, the thickness of the LC composite device can also be made approximately 0.3 mm, and thus an ultra-thin type thin film device can be configured. Additionally, the first substrate 11 configuring the capacitor portion 21, the second substrate 12 configuring the inductor portion 22, and the magnetic substrate 13 configuring the magnetic body portion 23 are preferably all rectangular in shape in a plan view, and have almost the same outer dimension.
(31)
(32) According to the present embodiment, optimum substrate materials, electrode materials, and processes for each of the capacitor portion, the inductor portion, and the magnetic body portion can be selected, and a composite device capable of optimizing characteristics of each of the elements and having excellent electrical characteristics while being the LC composite device can be realized. Additionally, the following effects are also achieved.
(33) (1) The layer of the magnetic body is not formed through the thin film process, but is a magnetic substrate (e.g., a sintered ferrite board), the layer with high magnetic permeability can therefore be formed.
(34) (2) The magnetic substrate 13 is in contact with the coil conductor pattern 81, and thus the magnetic substrate 13 acts as a magnetic path of the inductor. In other words, in comparison with a case where the inductor portion 22 is individually configured, the magnetic permeability in the vicinity of the coil conductor pattern 81 increases, and a predetermined higher inductance can be obtained while being smaller in size.
(35) (3) The coil conductor pattern is not formed on a magnetic substrate with large surface roughness and integrally fired, but the coil conductor pattern is formed on the second substrate with high smoothness (glass substrate), the coil conductor pattern can therefore be formed with high accuracy.
(36) (4) The coil conductor pattern is not formed on the magnetic substrate, the magnetic substrate can therefore be reduced in thickness, and the LC composite device having an inductor with a large inductance despite being small and thin can be obtained.
(37) In a second embodiment, an LC composite device including a plurality of magnetic substrates will be described.
(38)
(39) The LC composite device 202 of the present embodiment includes the capacitor portion 21, the inductor portion 22, and the magnetic body portion 23. The capacitor portion 21 is configured of the first substrate 11 and the thin film capacitance element TFC formed on the first substrate 11 through the thin film process, the inductor portion 22 is configured of the second substrate 12 and the thin film inductance element TFL formed on the second substrate 12 through the thin film process.
(40) As illustrated in
(41) The magnetic body portion 24 includes a magnetic substrate 14. Surface electrodes 111 and 112 are formed on a first surface of the magnetic substrate 14 (an upper surface in a direction illustrated in
(42) The above-described magnetic substrate 14 is preferably a sintered magnetic body ferrite board, the surface electrodes 101, 102, 111, and 112 and the via conductors 121 and 122 are preferably formed through print-forming and integral firing of a Cu paste. Other configurations are the same as those of the LC composite device 201 described in the first embodiment.
(43) By stacking, and then heating and pressurizing the capacitor portion 21, the inductor portion 22, and the magnetic body portions 23 and 24, as illustrated in
(44) In this state, the surface electrodes 51 and 52 of the capacitor portion 21 are conducted (electrically and physically connected) to the surface electrodes 101 and 102 of the magnetic substrate 14, respectively, the surface electrodes 111 and 112 of the magnetic substrate 14 are conducted to the surface electrodes 61 and 62 of the inductor portion 22, respectively. Additionally, the surface electrode 83 of the inductor portion 22 is conducted to the external terminal 93 with the via conductor 94 interposed therebetween, the inner terminal end of the coil conductor pattern 81 is conducted to the external terminal 91 with the via conductor 95 interposed therebetween, and the outer terminal end of the coil conductor pattern 81 is conducted to the external terminal 92 with the via conductor 96 interposed therebetween.
(45) According to the present embodiment, the inductor portion 22 of the LC composite device 202 is sandwiched between the magnetic body portions 23 and 24, and thus magnetic permeability in the vicinity of the coil conductor pattern 81 increases and a predetermined high inductance is obtained while being smaller in size. Additionally, by disposing the magnetic body portion 24 between the inductor portion 22 and the capacitor portion 21, a magnetic flux generated in the inductor portion is magnetically shielded. With this, it is possible to suppress an eddy current from occurring in a capacitor electrode or the like of the capacitor portion 21.
(46) In a third embodiment, an LC composite device having coil conductor patterns formed across a plurality of layers will be described.
(47)
(48) The LC composite device 203 of the present embodiment includes the capacitor portion 21, the inductor portion 22, and the magnetic body portion 23. The capacitor portion 21 is configured of the first substrate 11 and the thin film capacitance element TFC formed on the first substrate 11 through the thin film process, the inductor portion 22 is configured of the second substrate 12 and the thin film inductance element TFL formed on the second substrate 12 through the thin film process.
(49) The LC composite device 203 includes the inductor portion 22 in which two coil conductor patterns 81 and 82 are formed. As illustrated in
(50) On the first surface of the second substrate 12, the coil conductor pattern 81 and the surface electrode 83 and a surface electrode 86 are formed. On the second surface of the second substrate 12, the coil conductor pattern 82 and surface electrodes 84 and 87 are formed. The coil conductor patterns 81 and 82 are both preferably rectangular and spiral in shape.
(51) Additionally, in the second substrate 12, a via conductor 85 connecting the surface electrode 83 and the surface electrode 84 to be an inner terminal end of the coil conductor pattern 82, a via conductor 88 connecting the surface electrode 86 and the surface electrode 87, and a via conductor connecting the outer terminal end of the coil conductor pattern 81 and an outer terminal end of the coil conductor pattern 82 are each formed.
(52) On a second surface of the magnetic substrate 14, the surface electrodes 101 and 102 are formed. Additionally, in the inside of the magnetic substrate 14, the via conductors 121 and 122 respectively conducted to the surface electrodes 101 and 102 are each formed. Other configurations are the same as those of the first and second embodiments.
(53) By stacking, and then heating and pressurizing the capacitor portion 21, the inductor portion 22, and the magnetic body portions 23 and 24, as illustrated in
(54) In this state, the surface electrodes 51 and 52 of the capacitor portion 21 are conducted to the surface electrodes 101 and 102 of the magnetic substrate 14, respectively, and the via conductors 121 and 122 of the magnetic substrate 14 are conducted to the surface electrodes 84 and 87 of the second substrate 12, respectively. Additionally, the surface electrodes 83 and 86 and the inner terminal end of the coil conductor pattern 81 of the inductor portion 22 are respectively conducted to the external terminals 93, 92, and 91 with the via conductors 94, 96, and 95 of the magnetic substrate 13 interposed therebetween.
(55) According to the present embodiment, both the surfaces of the second substrate 12 can be effectively used, the coil conductor patterns with many turns can be formed, and inductance of the inductor portion 22 can be increased without increasing the area thereof.
(56) An example of a processor connected to a smoothing circuit according to the present invention will be described.
(57)
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(59) The processor chip 301 to which the solder balls SB and the LC composite device 201 are attached is mounted on a printed wiring board 401.
(60) The processor chip 301 with the LC composite device 201 illustrated in
(61) (1) In a wafer state before being divided into the processor chip, the solder balls SB are mounted on positions excluding the mounting position of the LC composite device 201 on the wafer.
(62) (2) Solder balls are mounted on the external terminals 91, 92, and 93 (e.g.,
(63) (3) The LC composite device 201 is mounted on the wafer through a reflow process.
(64) (4) The wafer is cut with a dicing machine through a dicing process, the processor chip 301 with the LC composite device 201 is configured.
(65) By surface-mounting the above-described processor chip 301 with the LC composite device 201 on the printed wiring board 401, the LC composite device 201 is disposed in a gap between the processor chip 301 and the printed wiring board 401.
(66) Note that, the LC composite device 201 may be mounted on the printed wiring board 401 side, and the LC composite device 201 may be connected to the power supply circuit of the processor chip 301 with the wiring pattern formed on the printed wiring board 401 interposed therebetween.
(67) A plurality of application examples of the LC composite device to the power supply circuit will be described.
(68)
(69) In a case of being applied to this type power supply circuit, the inductor L1 and the capacitor C1 are configured by the LC composite device 201.
(70)
(71) In a case of being applied to this type power supply circuit, the inductor L1 and the capacitor C1 on the input side are configured by the LC composite device 201.
(72)
(73) In a case of being applied to this type power supply circuit, the inductor L1 and the capacitor C1 are configured by the LC composite device 201.
(74) Although the examples in which the LC composite device is applied to the switching power supply circuit have been described above, the LC composite device of the present invention can also be applied to various types of signal processing circuits such as a filter, a phase shifter, or the like other than the power supply circuit.
(75) Finally, the descriptions of the above-described embodiments are in all ways as exemplary and in no ways limiting. Variations and changes can be made as appropriate by those skilled in the art. The scope of the present invention is defined not by the above embodiments but by the appended claims. Furthermore, the scope of the present invention includes all modifications within the scope and meaning equivalent to the appended claims.
REFERENCE SIGNS LIST
(76) C1, C2 CAPACITOR
(77) D1 DIODE
(78) E1 INPUT POWER SUPPLY
(79) L1 INDUCTOR
(80) P1, P2, P3 TERMINAL
(81) Q1 SWITCHING ELEMENT
(82) RL LOAD
(83) SB SOLDER BALL
(84) TFC THIN FILM CAPACITANCE ELEMENT
(85) TFL THIN FILM INDUCTANCE ELEMENT
(86) 11 FIRST SUBSTRATE
(87) 12 SECOND SUBSTRATE
(88) 13, 14 MAGNETIC SUBSTRATE
(89) 21 CAPACITOR PORTION
(90) 22 INDUCTOR PORTION
(91) 23, 24 MAGNETIC BODY PORTION
(92) 32 LOWER CAPACITOR ELECTRODE
(93) 33 DIELECTRIC LAYER
(94) 34 UPPER CAPACITOR ELECTRODE
(95) 41, 42 VIA CONDUCTOR
(96) 50 INSULATING FILM
(97) 51, 52 SURFACE ELECTRODE
(98) 61, 62 SURFACE ELECTRODE
(99) 71, 72 VIA CONDUCTOR
(100) 81, 82 COIL CONDUCTOR PATTERN
(101) 83, 84, 86, 87 SURFACE ELECTRODE
(102) 85, 88 VIA CONDUCTOR
(103) 91, 92, 93 EXTERNAL TERMINAL
(104) 94, 95, 96 VIA CONDUCTOR
(105) 101, 102, 111, 112 SURFACE ELECTRODE
(106) 121, 122 VIA CONDUCTOR
(107) 201 to 203 LC COMPOSITE DEVICE
(108) 301 PROCESSOR CHIP
(109) 301D SWITCHING CIRCUIT
(110) 401 PRINTED WIRING BOARD