Method for positioning a center point on a geometric axis in a machine tool
10788306 · 2020-09-29
Assignee
Inventors
- Stefan Grossmann (Lichtenwald, DE)
- Stefan Stifter (Ebersbach, DE)
- Markus Reinert (Weilheim an der Teck, DE)
Cpc classification
G05B19/401
PHYSICS
G05B2219/37405
PHYSICS
G01B5/252
PHYSICS
B23B25/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
G01B5/252
PHYSICS
B23B25/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In order to improve a method for positioning a centre point of a second machine tool unit of a machine tool on a geometric axis of a first machine tool unit of the machine tool, wherein the second machine tool unit has a circular path concentric with the centre point, and wherein the first machine tool unit has a component that is rotatable about the geometric axis, in such a way that said method can be performed by an operator easily, reliably and within a short timeframe, it is proposed that a measuring unit is arranged in a defined manner relative to the geometric axis and the position of the circular path relative to the geometric axis is established using the measuring unit, that the position of the centre point of the circular path in the geometric plane relative to the geometric axis is calculated, and that adjustment paths in the geometric plane, which are associated with the adjustment directions, for positioning the centre point on the geometric axis are calculated, and that the machine tool units are moved relative to one another in accordance with these adjustment paths.
Claims
1. A method for positioning a centre point of a second machine tool unit of a machine tool on a geometric axis of a first machine tool unit of the machine tool, wherein the second machine tool unit has a circular path that is concentric with the centre point, is scannable and lies on a circular cylindrical surface, and wherein the first machine tool unit has a component that is rotatable about an axis of rotation coincident with the geometric axis, comprising arranging a measuring unit on the first machine tool unit in a defined manner relative to the geometric axis and establishing by means of the measuring unit the position of the circular path in a geometric plane, defined by the circular path, relative to the geometric axis, ascertaining the position of the circular path ascertained by means of the measuring unit by establishing the positions of three measurement points arranged at defined angular spacings from one another over the circular path relative to the geometric axis, calculating the position of the centre point of the circular path in the geometric plane relative to the geometric axis and a reference direction running through the geometric axis on the basis of the positions of the measurement points and the known radius of the circular path, and calculating adjustment paths in the geometric plane, which are associated with the adjustment directions, for positioning the centre point on the geometric axis by using machine tool-based adjustment directions of the machine tool units relative to one another, and moving the machine tool units relative to one another in accordance with these adjustment paths.
2. A method according to claim 1, wherein the positions of the three measurement points are defined by pivoting the measuring unit about the geometric axis in a measurement direction corresponding to the particular measurement point and running radially relative to the geometric axis, and the position of the particular measurement point in the corresponding measurement direction is established by means of the measuring unit.
3. A method according to claim 2, wherein the position of the particular measurement point is ascertained by measuring a spacing thereof from a reference circular path running around the geometric axis in a radial direction relative to the geometric axis.
4. A method according to claim 1, wherein the three measurement points are selected such that they lie within an angular range of 180 about the geometric axis.
5. A method according to claim 1, wherein the three measurement points are selected such that an angular range of 90 lies between a first measurement point and a second measurement point and between the second measurement point and a third measurement point.
6. A method according to claim 1, wherein the machine tool-based adjustment directions are determined by arranging the position of one of the three measurement points in a geometric measurement direction running radially relative to the geometric axis and parallel to one of the adjustment directions.
7. A method according to claim 6, wherein a first of the three measurement points is arranged in the geometric measurement direction running through the geometric axis and parallel to one of the adjustment directions.
8. A method according to claim 1, wherein one of the machine tool-based adjustment directions is determined by a first establishment of the position of the centre point of the second machine tool unit in a first determination position, a subsequent relative movement of the two machine tool units along a selected one of the adjustment directions into a second determination position, and in this position a second establishment of the position of the centre point of the second machine tool unit, and in that the position and course of the selected adjustment direction are ascertained by establishing the orientation of a connecting line between the centre points in the first and second determination position.
9. A method according to claim 8, wherein the measurement directions in which the positions of the measurement points are established are identical in the first determination position and in the second determination position.
10. A method according to claim 1, wherein, as the machine tool units are moved in at least one of the adjustment directions, the at least one continuous adjustment path is determined by means of the measuring unit.
11. A method according to claim 10, wherein, in order to determine the movement of the machine tool units relative to one another in the adjustment directions, the measuring unit is positioned, by pivoting about the geometric axis, in a measurement direction running parallel to the particular adjustment direction.
12. A method according to claim 1, wherein positions of the measurement points established by the measuring unit are transmitted to a computer unit, which establishes the centre point of the circular path relative to the geometric axis and a reference direction running through the geometric axis.
13. A method according to claim 12, wherein the computer unit, using information regarding the machine tool-based adjustment directions, establishes adjustment paths in the adjustment directions for positioning the centre point on the geometric axis.
14. A method according to claim 1, wherein the measuring unit is connected to the component rotatable about the axis of rotation, and in that, by means of a centring controller, the measuring unit is pivoted about the geometric axis by means of the first machine tool unit by control thereof in order to determine the three measurement points.
15. A method according to claim 12, wherein in each measurement point the position of the measurement point is established by means of the measuring unit by actuation and reading thereof by means of the centring controller and in particular is stored in the computer unit.
16. A method according to claim 14, wherein, in order to determine at least one of the adjustment paths, as the machine tool units move relative to one another in the at least one adjustment direction the measuring unit is pivoted in a measurement direction parallel to the adjustment direction by means of the centring controller by control of the first machine tool unit.
17. The method according to claim 12, wherein by means of the centring controller the machine tool units are moved relative to one another, by control of at least one movement unit of the machine tool units, in one of the adjustment directions from a first determination position into a second determination position, and in that in the second determination position the position of the circular path is ascertained in the same way as in the first determination position, and the position of the centre point of the circular path is calculated by means of the computer unit.
18. A method according to claim 17, wherein the adjustment direction is calculated by means of the computer unit establishing the orientation of a connecting line traversing the centre point in the first determination position and traversing the centre point in the second determination position.
19. A method according to claim 16, wherein the machine tool units, starting from the first or second determination position, are moved in the calculated adjustment direction over an adjustment path to such an extent that once the adjustment path in the further adjustment direction has been travelled over, the centre point lies on the geometric axis.
20. A method according to claim 16, wherein the adjustment path is ascertained in the further adjustment direction by the computer unit on the proviso that the further adjustment direction runs perpendicularly to the adjustment direction first calculated.
21. A method according to claim 20, wherein a measurement direction of the measuring unit is oriented parallel to the second adjustment direction by control of the rotation of the component of the first machine tool unit by the centring controller, and the adjustment path that is to be travelled over in this adjustment direction is measured.
22. A machine tool comprising a first machine tool unit with a component that is rotatable about an axis of rotation coincident with a geometric axis and comprising a second machine tool unit with a circular path that is concentric with the centre point and lies on a circular cylindrical surface, the machine tool is associated with a measuring unit which determines positions of measurement points lying on the circular path relative to the geometric axis.
23. A machine tool according to claim 22, wherein the machine tool is associated with a computer unit, and in that the computer unit determines and stores measurement values of the measuring unit.
24. A machine tool according to claim 23, wherein the computer unit establishes the position of the centre point relative to the geometric axis and relative to a reference direction on the basis of the positions of measurement points lying at defined angular spacings on the circular path and on the basis of the known radius of the circular path.
25. A machine tool according to of claim 22, wherein the computer unit, using information regarding the machine tool-based adjustment directions, establishes adjustment paths for positioning the centre point on the geometric axis.
26. A machine tool according to claim 20, wherein the machine tool comprises a machine controller, which is associated with the computer unit.
27. A machine tool according to claim 22, wherein the measuring unit is connected to the component that is rotatable about the axis of rotation, and in that by means of a centring controller the measuring unit for determining the three measurement points is pivoted about the geometric axis by means of the first machine tool unit by control thereof.
28. A machine tool according to claim 27, wherein for each measurement point the position of the measurement point is established by means of the measuring unit by actuation and reading thereof by means of the centring controller and in particular is stored in the computer unit.
29. A machine tool according to claim 27, wherein the centring controller, for determining at least one of the adjustment paths, as the machine tool units move relative to one another in the at least one adjustment direction pivots the measuring unit, by control of the first machine tool unit, in a measurement direction parallel to the adjustment direction.
30. Machine tool according to claim 22, wherein the centring controller, after establishing the position of the centre point of the circular path in a first determination position, moves the machine tool units relative to one another, by control of at least one movement unit of the machine tool units, in one of the adjustment directions from the first determination position into a second determination position, and in that the computer unit in the second determination position ascertains the position of the circular path in the same way as in the first determination position, and the position of the centre point of the circular path is calculated by means of the computer unit.
31. A machine tool according to claim 30, wherein the computer unit calculates the adjustment direction by means of the computer unit establishing the orientation of a connecting line traversing the centre point in the first determination position and traversing the centre point in the second determination position.
32. A machine tool according to claim 30, wherein the centring controller moves the machine tool units, starting from the first or second determination position, in the calculated adjustment direction over an adjustment path to such an extent that once a further adjustment path has been travelled over in the further adjustment direction, the centre point lies on the geometric axis.
33. A machine tool that operates a method according to any claim 1, the machine tool comprising a first machine tool unit with a component that is rotatable about an axis of rotation coincident with a geometric axis and comprising a second machine tool unit with a circular path that is concentric with the centre point and lies on a circular cylindrical surface, the machine tool is associated with a measuring unit which determines positions of measurement points lying on the circular path relative to the geometric axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(20) An exemplary embodiment of a machine tool 10 according to the invention shown in
(21) In order to machine the workpiece W, a machine bed 32 is arranged on the machine frame 12, on which machine bed there is a first slide body 34 mounted movably in a Z direction parallel to the spindle axis 24, wherein a second slide body 36 is guided on the first slide body 34 in an X direction running perpendicularly to the Z direction and thus also running perpendicularly to the spindle axis 24. The slide bodies 34 and 36 together form a compound slide 40.
(22) A tool carrier 38 is arranged on the second slide body 36, on which tool carrier there is arranged, for example, a tool holder denoted as a whole by 42, which comprises a tool holder base 44 mounted on the tool carrier 38 and for example comprises a sleeve 46, in which there is arranged a tool WZ, for example a drill.
(23) As shown in
(24) In the case of tool holders 42 of this kind, the tool WZ is for example mounted concentrically with the sleeve 46, and the sleeve 46 comprises a circular cylindrical surface 48, in particular a circular cylindrical circumferential surface, the radius r of which starting from its cylinder axis Z is known.
(25) When a tool holder 42 of this kind is mounted on the tool carrier 38, there is the problem for exact centric machining of the workpiece W of arranging the sleeve 46, with the tool WZ mounted for example concentrically therein, such that the cylinder axis Z of the sleeve 46 in a defined position of the tool carrier 38 is coincident with the spindle axis 24.
(26) As shown in
(27) For this reason there is the need to displace the sleeve 46 such that the cylinder axis Z, which defines a centre point of the circular cylindrical surface 48, coincides with the spindle axis 24.
(28) In this regard, in a first exemplary embodiment of the method according to the invention, a holder 62 is mounted in the workpiece receptacle 26 of the spindle tube 22, as shown in
(29) Here, the probe tip 66, for example proceeding from a reference circular path RK about the spindle axis 24 with a reference radius R, measures the position of a circular path K arranged on the circular cylindrical surface 48 and defined by an intersection of this circular cylindrical surface 48 with a plane KE running perpendicularly to the geometric axis 24, by ascertaining a radial spacing from the reference circular path RK in relation to the spindle axis 24.
(30) In order to ascertain the position of the sleeve 46 relative to the spindle axis 24, the circular cylindrical surface 48 is scanned by moving the probe tip 66 along the circular path K, so as to determine the position thereof relative to the spindle axis 24 and so as to establish, on the basis of the position of the circular path K on the circular cylindrical surface 48, the position of a centre point M of the circular path K determined on the cylindrical surface 48 by the probe tip 66 of the measuring unit 64, said centre point being arranged on the cylinder axis Z of said circular cylindrical surface in the plane KE.
(31) In order to simplify the ascertainment of the circular path K travelled over by means of the probe tip 66 at the position of the circular cylindrical surface 48, a manual rotation for example of the orientation of the measuring unit 64 about the spindle axis 24 is performed, as shown in
(32) In the case of manual ascertainment, the orientation parallel to the X axis is established in that for example one of the side edges 55 or 57 of the tool holder base 44 acted on by the adjustment units 54, 56 is used as a reference direction and is projected in the direction of the probe tip 66 by shadow projection for orientation of the measuring unit 64.
(33) In the measurement plane E1 thus oriented parallel to the X axis, the spacing m1 from the reference circular path RK is then ascertained in a measurement direction MR1 running through the measurement point P1 and radially relative to the geometric axis 24 by means of the probe tip 66 scanning the circular cylindrical surface 48 at the measurement point P1.
(34) The measuring device 64 is then pivoted manually for example about the spindle axis 24 through 90, such that the probe tip 66 lies in a second measurement plane E2, which runs through the geometric axis 24, and for measuring is movable in a measurement direction MR2 running through the measurement point P2 and radially relative to the geometric axis 24, and in this case the spacing m2 of the measurement point P2 from the reference circular path RK is ascertained at the measurement point P2 using the probe tip 66.
(35) Lastly, there follows for example a manual pivoting of the measuring device 64 through 180 relative to the reference point P1 and relative to the measurement plane E1, such that the probe tip 66 lies in a third measurement plane E3, which runs through the geometric axis 24, and for measuring is movable in this plane in a measurement direction MR3 running through the measurement point P3 and radially relative to the geometric axis 24, such that the spacing m3 from the reference circular path RK is determined by means of the probe tip 66 at the measurement point P3, which is exactly opposite the measurement point P1 with respect to the spindle axis 24 (
(36) The spacings m1, m2, m3 determined by the measuring unit 64 are transmitted for example to a computer unit 68 associated with the machine tool 10 and are stored thereby, correlated with the measurement directions MR1, MR2 and MR3.
(37) Using the spacings m1, m2 and m3 of the measurement points P1, P2 and P3 from the reference circular path RK, measured in the radial direction relative to the spindle axis 24, and also using the known radius r of the circular path K, on the basis of the following three equations
(xM).sup.2+(r+xM+Am.sub.1).sup.22xM(r+xM+Am.sub.1)cos =r.sup.2
(xM).sup.2+(r+xM+Am.sub.2).sup.22xM(r+xM+Am.sub.2)sin =r.sup.2
(xM).sup.2+(r+xM+Am.sub.3).sup.22xM(r+xM+Am.sub.3)cos =r.sup.2,
the variables of which are noted again in
(38) The three equations are solved for example by means of the computer unit 68 by a numerical method in which the position of the centre point M of the scanned circular path K in relation to the spindle axis 24 representing the geometric axis is calculated, wherein the position of the centre point M is indicated on the one hand by the spacing xM of the centre point M from the geometric axis 24 and on the other hand by the angle between the measurement plane E1 or connecting line of the measurement points P1 and P3 and the connecting line between the geometric axis and the centre point M, as shown in
(39) On the basis of this information relating to the position of the centre point M of the circular path K scanned by the probe tip 66 at the circular cylindrical surface 48 relative to the geometric axis 24, the adjustment path dx by which a displacement of the centre point M in the X direction is necessary so that said centre point subsequently is coincident with the geometric axis 24 can now be calculated, for example by means of the computer unit 64 using simple geometric calculations of the relationships shown in
(40) Furthermore, based on the premise that the Y direction runs perpendicularly to the X direction and intersects the geometric axis 24, it is also possible to calculate an adjustment path dy by which a displacement of the centre point M of the scanned circular path K at the circular cylindrical surface 48 must be performed in order for the centre point M to lie on the geometric axis 24 (
(41) For the relative movement of the machine tool units 14, 46 in accordance with the adjustment paths dx and dy, the measuring unit 64 is again pivoted about the spindle axis 24 and thus about the geometric axis until it is again in the measurement plane E1, whichas described abovewas oriented such that it runs parallel to the X axis.
(42) In this position of the measuring unit 64 the adjustment path dx by which the tool holder base 44 is to be moved in the X direction relative to the starting position can now be determined using the probe tip 66, wherein this movement of the tool holder base 44 in the X direction once the screws 58 are loosened continues until the value dx is reached.
(43) The measuring unit 64 is then pivoted through 90, such that the probe tip 66 lies in the measurement plane E2, which is pivoted through 90 about the geometric axis 24 relative to the measurement plane E1.
(44) With this measuring unit 64 in the measurement plane E2, the displacement of the centre point by the adjustment path dy in the Y direction can then be monitored, this displacement being implemented by actuation of the adjustment devices 54 and 56 once the screws 58 have been loosened.
(45) If the displacement of the centre point M of the sleeve 46 is performed correctly, the centre point M, as shown in
(46) In a second exemplary embodiment of the method according to the invention a controller 80 associated with the machine tool 10 is also used in addition thereto, which controller controls the tool spindle unit 14 in the usual way, wherein the motor spindle 18 is controlled both in respect of its rotational speed and as a C axis, that is to say is controlled in respect of its rotational position (
(47) Furthermore, the machine controller 80 controls the compound slide 40 for positioning the tool carrier 38 relative to the workpiece W, for example both in the Z direction and in the X direction.
(48) The centring controller 82 is connected to the measuring unit 64 either wirelessly or in a wired manner, so as to read therefrom the measurement values m1, m2 and m3 to be ascertained and to transfer these to a computer unit 84, as will explained in detail further below, and on the other hand is coupled to the machine controller 80, so as to operate the workpiece spindle unit 14 as C axis by means of the machine controller 80 and thus pivot the measuring unit 64 about the spindle axis 24 representing the geometric axis, such that it is thus possible, controlled by the centring controller 82, to ascertain the spacings m1, m2 and m3 of the measurement points P1, P2 and P3 by the probe tip 66 of the measuring unit 64 from the reference circular path RK without manual intervention at said measurement points as was explained in detail in conjunction with the first exemplary embodiment.
(49) In order to carry out the second exemplary embodiment of the method according to the invention, the methods steps explained hereinafter are performed by means of the centring controller 82.
(50) As is shown in
(51) In this regard, similarly to in the first exemplary embodiment of the method according to the invention, the circular cylindrical surface 48 of the sleeve 46 along the circular path K is scanned by means of the measuring unit 64 held likewise by the holder 62 in the workpiece receptacle 26, for example the chuck, wherein in the second exemplary embodiment the pivoting of the measuring unit 64 about the spindle axis 24 representing the geometric axis is now controlled by the centring controller 82 by control of the workpiece spindle unit 14 as C axis by means of the machine controller 80 (
(52) In addition, in contrast to the first exemplary embodiment, as shown in
(53) The selection of the position of the first measurement point P1 is thus also arbitrary.
(54) In the first measurement plane E1 the spacing m1 of the measurement point P1 in the measurement direction MR1 starting from the reference circular path RK is ascertained by means of the measuring unit 64 in the same way as described in conjunction with the first exemplary embodiment, controlled now by the centring controller 82, and said spacing is transferred to the computer unit 84.
(55) Then, effected by the workpiece spindle unit 14 operated as C axis and controlled by the centring controller 82 by means of the machine controller 80, the measuring unit 64 is pivoted starting from the measurement plane M1 into the measurement plane E2, which runs at an angle of 90 to the measurement plane E1, and at the measurement point P2 in the measurement direction MR2 the spacing P2 from the reference circular path RK in the radial direction relative to the spindle axis 24 representing the geometric axis is established, wherein the spacing m2 is ascertained and transferred to the computer unit 84.
(56) Lastly, the measuring unit 64 is pivoted by the centring controller 82 into the measurement plane E3 for ascertaining the spacing m3 of the measurement point P3 from the reference circular path RK in the measurement direction MR3.
(57) With these values for the spacings m1, m2 and m3 and the formulas already cited in conjunction with the first exemplary embodiment, the position of the centre point M of the circular path K relative to the first measurement plane E1 can be ascertained by means of the computer unit 84 by establishing the spacing xM of the centre point M from the geometric axis 24 and the angle between the measurement plane E1 and the connecting line between the centre point M and the geometric axis 24, as shown in
(58) Since, in the second exemplary embodiment of the method according to the invention, the position of the X axis relative to the measurement planes E1, E2 and E3 is not known, it is necessary to ascertain the X axis predefined by the machine tool, in particular the compound slide 40.
(59) For this reason, the compound slide 40 is controlled by means of the machine controller 80 such that it is moved, starting from the tool holder 42, from the first determination position, in which the centre point M of the circular path K has already been ascertained, for example in the direction of the X axis into a second determination position, as is shown in
(60) In
(61) In this second determination position of the sleeve 46 and thus the circular path K over the circular cylindrical surface 48, the position of the circular path K relative to the reference circular path RK is likewise determined, as shown in
(62) Here, for each of the measurement points P1, P2, P3 in the measurement directions MR1, MR2, MR3, the spacing m1, m2 and m3 of the first measurement point P1, of the second measurement point P2 and of the third measurement point P3 from the reference circular path RK in the radial direction relative to the geometric axis 24 is established, controlled by the centring controller 82 in the same way as described beforehand by pivoting the measuring unit 64 by means of the workpiece spindle unit 14 operated as C axis (
(63) With these values for the spacings m1, m2 and m3, the position of the centre point M of the circular path K can be established in turn by means of the computer unit 84 by defining the spacing of the centre point M from the geometric axis 24, given by the value xM, and by defining the angle between the connecting line between the geometric axis 24 and the centre point M and the measurement plane E1 by the centring controller 82, as shown in
(64) As is shown in
(65) Here, a connecting line V predefined by the movement in the X direction runs between the centre points M and M in any orientation relative to the measurement planes E1, E2 and E3, since the position thereof was selected uncorrelated relative to the X axis.
(66) By ascertaining the position and orientation of the connecting line V however, the computer unit 84 has the possibility of ascertaining the orientation and position of the X axis relative to the geometric axis 24 and thus also ascertaining the adjustment path dx by which the centre point M must be moved starting from the first determination position, or the adjustment path dx by which, the centre point M must be moved starting from the centre point M so as to position the centre points M and M by movement in the X direction at a point MX0, starting from which merely a displacement in the Y direction by the adjustment path dy is necessary to achieve a centring of the sleeve 46 relative to the geometric axis 24.
(67) Since the compound slide 40 is constructed such that no controlled movement in the Y direction is possible therewith by means of the machine controller 80, the measuring unit 64 is pivoted about the spindle axis 24 by the centring controller 82 by means of the machine controller 80, such that said measuring unit is in a measurement plane E4 running perpendicularly to the connecting line V defining the X direction and thus parallel to the Y direction and intersects the geometric axis 24.
(68) In this position of the measuring unit 64 in the measurement plane E4, the centring controller 82 is able to measure the displacement of the sleeve 46 in the Y direction that is possible manually in the same way as in the first exemplary embodiment by manual adjustment of the adjustment units 54, 56 associated with the tool holder base 44.
(69) Here, the centring controller 82 can then indicate the adjustment path dy as a spacing of the centre point MX0 from the geometric axis 24, such that the manual adjustment is possible under consideration of the adjustment path dy, until the centre point MX0 is coincident with the geometric axis 24.
(70) Alternatively, however, it is also conceivable that the slide system 40 has a Y axis such that the centring controller 82 can control the Y axis by means of the machine controller 80 until the centre point MX0 is coincident with the geometric axis 24, wherein this can be implemented either by internal determination of the position in the Y direction by the machine controller or additionally with the aid of the measuring unit 64 and monitoring of the displacement in the Y direction by means of the measuring unit 64.
(71) Thus, the sleeve 46 likewise can be positioned relative to the spindle axis 24 with the aid of the centring controller 82.