TWO-STAGE BLOWER APPARATUS FOR A VENTILATOR

Abstract

The invention relates to a two-stage blower apparatus 120 for a ventilator for providing a respiratory gas for a patient having a multi-part blower housing 121 comprising at least one first housing part 122 and a second housing part 132. A gas inlet 123 for the respiratory gas is provided on the first housing part 122 and a gas outlet 133 for the respiratory gas is provided on the second housing part 132, wherein the blower apparatus 120 comprises a first blower wheel 140 and a second blower wheel 150. The first blower wheel 140 or the second blower wheel 150 are arranged in sections in the first housing part 122 and are arranged in sections in the second housing part 132.

Claims

1.-13. (canceled)

14. A two-stage blower apparatus (120; 220: 320; 420) for a ventilator for providing a respiratory gas for a patient comprising a multi-part blower housing (121; 221; 421) having a first housing part (122; 222; 422) and a second housing part (132; 232; 432), wherein a gas inlet (123) for the respiratory gas is provided on the first housing part (122; 222; 422) and a gas outlet (133) for the respiratory gas is provided on the second housing part (132; 232; 432), having a gas channel (125) for the respiratory gas is formed in the first housing part (122; 222; 422) and in the second housing part (132; 232; 432) and having a first blower wheel (140; 440) and having a second blower wheel (150) wherein the first blower wheel (140; 440) or the second blower wheel (150) are arranged in sections in the first housing part (122; 222; 422) and are arranged in sections in the second housing part (132; 232; 432. and the first blower wheel (140; 440) lies against the second blower wheel (150) in sections.

15. The blower apparatus according to claim 14, wherein a drive device (160) is provided for driving the two blower wheels (140; 440; 150), wherein the drive device (160) is arranged adjacent to the second housing part (132; 232; 432) and has a drive shaft (165; 465) and at least one of the two blower wheels (140; 440; 150) is arranged on the drive shaft (165; 465).

16. The blower apparatus according to claim 14, wherein the two blower wheels (140; 440; 150;) each have at least one flow channel (145; 155) for the respiratory gas with a plurality of blower lamellae (156) which form the gas channel (125) in sections, wherein the first blower wheel (140; 440) and the second blower wheel (150) are each constructed in one piece.

17. The blower apparatus according to claim 14, wherein the first or the second housing part (122; 222; 422; 132; 232; 432) has a housing part opening (136; 235) and at least one of the two blower wheels (140; 440; 150) extends through the housing part opening (136; 235) and are connected to one another.

18. The blower apparatus according to claim 14, wherein the first blower wheel (140; 440) has an inlet opening (141) for the respiratory gas.

19. The blower apparatus according to claim 18, wherein the first blower wheel (140; 440) has a spinner (142; 442) which is arranged in the inlet opening (141; 151) of the first blower wheel (140; 440).

20. The blower apparatus according to claim 19, wherein the drive shaft (465) has an axial bore (466) or a slot which opens into the spinner (442) of the first blower wheel (140; 440).

21. The blower apparatus according to claim 14, wherein the second blower wheel (150) has an inlet opening (151) for the respiratory gas.

22. The blower apparatus according to claim 14, wherein diffusor lamellae (138) are provided, which are arranged on the second housing part (132; 232; 432. and are arranged adjacent to the first blower wheel (140; 440) and/or a diffusor (475) with diffusor lamellae (478) is provided, which is arranged separably on the first or the second housing part (122; 222;422; 132; 232; 432.

23. The blower apparatus according to claim 14, wherein the first housing part (122; 222; 422) and the second housing part (132; 232; 432) can be connected to one another with a snap closure or a bayonet closure and at least on the first or on the second housing part (122; 222; 422; 132; 232; 432) a sealing unit (134) is provided for the tight connection of the two housing parts (122; 222; 422; 132; 232; 432).

24. The blower apparatus according to claim 14, wherein the gas channel (125) has an outlet section (135) which is arranged completely on the second housing part (132; 232; 432).

25. The blower apparatus according to claim 14, wherein at least one of the two housing parts (122; 222; 422; 132; 232; 432) is produced with the aid of at least one additive manufacturing method and/or at least one of the two blower wheels (140; 440; 150) is produced with the aid of an additive manufacturing method.

26. The blower apparatus according to claim 15, wherein the at least one blower wheel (140; 440; 150) is shrunk on the drive shaft (165; 465).

27. The blower apparatus according to claim 14, wherein the two blower wheels form a one-piece blower wheel unit (330).

28. The blower apparatus according to claim 18, wherein the inlet opening (141) of the first blower wheel (140; 440) has an inlet diameter (ED1) which is the same size as a minimum inlet diameter (EDG) of the gas inlet (123) of the first housing part (122; 222; 422).

29. The blower apparatus according to claim 19, the spinner (142) has a spinner opening (142a).

30. The blower apparatus according to claim 29, wherein a closure element (142b) is provided for closing the spinner opening (142a).

31. The blower apparatus according to claim 21, wherein the inlet opening (151) of the second blower wheel (150) has an inlet diameter (ED2) which is the same size as a minimum inlet diameter (EDG) of the gas inlet (123) of the second housing part (132; 232; 432).

32. The blower apparatus according to claim 24, wherein the gas outlet (133) for the respiratory gas is arranged at an angle of between 60 and 120 relative to the gas inlet (123) for the respiratory gas on the second housing part (132; 232; 432).

33. The blower apparatus according to claim 31, wherein the gas outlet (133) for the respiratory gas is arranged at an angle of 90 relative to the gas inlet (123) for the respiratory gas on the second housing part (132; 232; 432).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0042] The reference list as well as the technical content of the patent claims and figures is part of the disclosure. The figures are described cohesively and comprehensively. The same reference numbers indicate the same components, reference numbers with different indices indicate functionally the same or similar components.

[0043] In the figures:

[0044] FIG. 1 shows a blower apparatus with a multi-part blower housing from the known prior art in a perspective diagram,

[0045] FIG. 2 shows the blower apparatus according to FIG. 1 in a cross-sectional diagram,

[0046] FIG. 3 shows a first embodiment of a blower apparatus according to the invention in an exploded diagram,

[0047] FIG. 4 shows the blower apparatus according to FIG. 3 in a plan view,

[0048] FIG. 5 shows the blower apparatus according to FIG. 3 in a further perspective diagram,

[0049] FIG. 6 shows the blower apparatus according to FIG. 3 in a further cross-sectional diagram,

[0050] FIG. 7 shows a first blower wheel of the blower apparatus according to FIG. 3 in a perspective diagram,

[0051] FIG. 8 shows a second blower wheel of the blower apparatus according to FIG. 3 in a perspective diagram,

[0052] FIG. 9 shows a second embodiment of a blower apparatus according to the invention in a cross-sectional diagram,

[0053] FIG. 10 shows a third embodiment of a blower apparatus according to the invention in an exploded diagram,

[0054] FIG. 11 shows the blower apparatus according to FIG. 10 in a cross-sectional diagram and

[0055] FIG. 12 shows a further embodiment of a blower apparatus according to the invention in a cross-sectional diagram.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0056] FIG. 1 and FIG. 2 show a known two-stage blower apparatus 20 from Micronel AG (CH) having a multi-part blower housing 21 consisting of a blower motor 22 and a first housing part 23. The first housing part 23 has a gas inlet 24. The blower housing 23 has a gas inlet 24. The blower housing 21 has a second housing part 25 which comprises the gas outlet 26 for the respiratory gas. Located between the first housing part 23 and the second housing part 25 is an intermediate housing 29 which is adhesively bonded to the first housing part 23 and the second housing part 25 and forms the gas outlet 26 in sections. The gas channel 21a in the multi-part blower housing 21 is formed by all three housing parts 23, 25, 29. Two blower wheels 27, 28 are arranged in the multi-part blower housing. The two blower wheels 27, 28 are spaced apart from one another and connected to respectively one fastening sleeve 27a, 28a with which the blower wheels 27, 28 are arranged on a motor shaft 29a of the blower motor 22. Located between the two blower wheels 27, 28 is a spacer sleeve 30 which extends through a housing opening 31 in the intermediate housing 29. The spacer sleeve 30 is arranged non-rotatably on the motor shaft 29a. The blower motor 22 is embraced by a heat sink 29b in sections.

[0057] The embodiments of the two-stage blower apparatus according to the invention which comprise a blower housing consisting of two housing parts are described subsequently. The two housing parts delimit the gas channel for the compressed respiratory gas with respect to the surroundings. The housing parts are produced by means of additive manufacturing methods (for example, according to VDI 3405).

[0058] FIG. 3 to FIG. 8 show a first embodiment of the two-stage blower apparatus 120 for a ventilator for providing a respiratory gas for a patient, having a multi-part blower housing 121. The multi-part blower housing 121 consists of a first housing part 122 and a second housing part 132, wherein a gas inlet 123 for the respiratory gas is provided on the first housing part 122 and a gas outlet 133 for the compressed respiratory gas is provided on the second housing part 132. The first housing part 122 and the second housing part 132 are connected to one another, wherein a gas channel 125 is formed from the first housing part 122 and from the second housing part 132. The gas channel 125 in the blower housing 121 is delimited with respect to the surroundings outside the two-stage blower apparatus 120 with the aid of the two housing parts 122, 132. A sealing unit 134, for example, an O ring, is provided on the second housing part 132 for positive connection of the two housing parts 122, 132.

[0059] The blower housing 121 forms a radial housing in sections, wherein the respiratory gas such as, for example, air or a gas mixture (air/oxygen/helium etc.), when used as intended, is sucked into the blower housing 121 through the gas inlet 123 and is compressed in the gas channel 125 to form a respiratory gas. The compressed respiratory gas is in this case moved along in the gas channel 125 of the blower housing 121 and leaves the blower housing 21 through the gas outlet 133 which is arranged at 90 relative to the gas inlet 123 on the second housing part 132. In this case, the compressed respiratory gas is moved radially in sections in the first housing part 122 and in the second housing part 132. The gas channel 125 has an outlet section 135 which is arranged completely on the second housing part 132.

[0060] The two-stage blower apparatus 120 has a first blower wheel 140 and a second blower wheel 150. The first blower wheel 140 is arranged in sections in the first housing part 122 and in sections in the second housing part 132. The second housing part 132 has a housing part opening 136 wherein a portion of the second blower wheel 150 extends through the housing part opening 136. The first blower wheel 140 rests in sections against the second blower wheel 150 and also extends in portion through the housing part opening 136. A spacer sleeve on the drive shaft between the two blower wheels 140, 150 can be dispensed with. Diffusor lamellae 138 are arranged on the second housing part 132, which are arranged adjacent to the first blower wheel 140 and extend axially towards the first blower wheelsee e.g. FIG. 3. The diffusor lamellae 138 form the gas channel 125 in sections.

[0061] As shown in detail in FIG. 6, a drive device 160 is provided for driving the two blower wheels 140 and 150, wherein the drive device 160 comprises a drive motor 162 and a drive shaft 165 which is driven by the drive motor 162. The drive device 160 is arranged adjacent to the second housing part 132, wherein the drive device 160 has a fastening section 164 for fastening the second housing part 132. The drive device 160 has a heat sink 170 with cooling fins 171, wherein the heat sink 170 encloses the drive motor 162. The second housing part 132 has a receiving section 137 for receiving the heat sink 170 in sections. The two blower wheels 140, 150 are arranged directly next to one another on the drive shaft 165, wherein the two blower wheels 140, 150 are shrunk on the drive shaft 165. The drive shaft 165 extends through the second blower wheel 150 and in sections through the first blower wheel 140.

[0062] FIG. 7 shows the first blower wheel 140 in detail. The first blower wheel 140 is one-piece and consists of polyamide. The first blower wheel 140 has an inlet opening 141 for the respiratory gas. When used appropriately, the respiratory gas is sucked from the surroundings into the gas inlet 123 of the first housing part 122 and further guided directly into the inlet opening 141 on the first blower wheel 140. The first blower wheel 140 comprises a bottom section 144 and a top section 147 with the inlet opening 141, wherein a plurality of blower lamellae 146 are arranged between the bottom section 144 and the top section 147 and thus a plurality of flow channels 145 with a plurality of blower lamellae 146 are formed. The inlet opening 141 of the first blower wheel 140 has an inlet diameter ED1 which is the same size as the minimum inlet diameter EDG of the gas inlet 123 of the first housing part 122. During use of the blower apparatus 120 as intended, the respiratory gas is compressed inside the first blower wheel 140 in a first compression stage with the aid of the blower lamellae 146 and leaves the blower wheel 140 at the blower wheel edges 144a.

[0063] The first blower wheel 140 has a spinner 142 which is arranged in the inlet opening 141 of the first blower wheel 140. The spinner 142 has a spinner opening 142a. The first blower wheel 140 has a fixing section 143 by means of which the blower wheel 140 is arranged on the drive shaft 165 of the drive motor 162. A closure element 142b is provided for closing the spinner opening 142a.

[0064] A balancing section 148 is arranged on the first blower wheel 140 on which the first blower wheel 140 is balanced either by means of the removal of material or by means of the supply of material. The balancing section 148 is arranged radially on the top section 147. Furthermore, a marking unit 149 is arranged on the first blower wheel 140 in order to simply determine the position of the first blower wheel 140 on the drive shaft 165 when balancing.

[0065] FIG. 8 shows the second blower wheel 150 in detail. The second blower wheel 150 is one-piece and consists of polyamide. The second blower wheel 150 has an inlet opening 151 for the compressed respiratory gas. When used appropriately, after compression the respiratory gas is compressed with the aid of the first blower wheel 140 in the direction of the second blower wheel 150 and further guided directly into the inlet opening 151 on the second blower wheel 150. The second blower wheel 150 comprises a bottom section 154 and a top section 157 with an inlet opening 151, wherein a plurality of blower lamellae 156 are arranged between the bottom section 154 and the top section 157 and thus a plurality of flow channels 155 with a plurality of blower lamellae 156 are formed. The inlet opening 151 of the second blower wheel 150 has an inlet diameter ED2 which is the same size as the minimum inlet diameter EDG of the gas inlet 123 of the first housing part 122. During use of the blower apparatus 120 as intended, the respiratory gas is compressed inside the second blower wheel 150 in a second compression stage with the aid of the blower lamellae 156 and leaves the blower wheel 150 at the blower wheel edges 154a.

[0066] The second blower wheel 150 has a fixing section 153 with which the second blower wheel 150 is arranged on the drive shaft 165 of the drive motor 162.

[0067] A balancing section 158 is arranged on the second blower wheel 150 on which the second blower wheel 150 is balanced either by means of the removal of material or by means of the supply of material. The balancing section 158 is arranged radially on the top section 157. Furthermore, a marking unit 159 is arranged on the second blower wheel 150 in order to simply determine the position of the second blower wheel 150 on the drive shaft 165 when balancing.

[0068] FIG. 9 shows a second embodiment of a blower apparatus 220 according to the invention, wherein the blower apparatus 220 is constructed substantially functionally and structurally identically to the blower apparatus 120 according to FIG. 3 to FIG. 9. The blower apparatus 220 differs from the blower apparatus 120 only with regard to the configuration of the blower housing 221, the housing parts 222, 232 and therefore the arrangements of the two blower wheels 140, 150 in the housing parts 222, 232. The second blower wheel 150 is arranged in sections in the first housing part 222 and in sections in the second housing part 232. Diffusor lamellae 238 are arranged on the first housing part 222, which are arranged adjacent to the first blower wheel 140. The first housing part 222 has a housing part opening 235 wherein the second blower wheel 150 and the first blower wheel 140 extend in sections through the housing part opening 235. Alternatively to this, one of the two blower wheels 140, 150 extends through the housing part opening 235.

[0069] FIG. 10 and FIG. 11 show a third embodiment of a blower apparatus 320 according to the invention, wherein the blower apparatus 320 is constructed substantially functionally and structurally identically to the blower apparatus 120 according to FIG. 3 to FIG. 9. The blower apparatus 320 differs from the blower apparatus 120 only with regard to a one-piece blower wheel unit 330, which is formed from the blower wheels 140, 150. Thus, in the two-stage blower apparatus 320 there is no interface 125 between the two blower wheels 140, 150. The blower wheel unit 330 is integrated in the second housing part 132 and extends through the housing part opening 135, wherein the blower wheel unit 330 is produced with the aid of an additive manufacturing method. Otherwise, the blower wheel unit 330 comprises the structural and functional functions of the two blower wheels 140, 150 as described in FIG. 7 and FIG. 8. The blower wheel unit 330 is arranged with its fixing section 343 on the drive shaft 165. Such a blower wheel unit 330 can also be used in the blower apparatus 220 according to FIG. 9.

[0070] FIG. 12 shows a further embodiment of a blower apparatus 420 according to the invention, wherein the blower apparatus 420 is constructed substantially functionally and structurally identically to the blower apparatus 120 according to FIG. 3 to FIG. 9. The blower apparatus 420 differs from the blower apparatus 120 with regard to the first housing part 422 and the second housing part 432, wherein the second housing part has a receiving section 434 which is arranged inside the blower housing 421. The receiving section 434 accommodates a diffusor 475 with diffusor lamellae 478, which is arranged separably on the first and second housing part 422, 432. The diffusor 475 has a housing part opening 436, wherein at least one of the two blower wheels 440, 150 extends through the housing part opening 436 and the two housing parts 422, 432 are connected to one another. The diffusor 475 has a sealing unit 477 by means of which the diffusor 475 is connected sealingly on the second housing part 432. The first housing part 422 and the second housing part 432 are connected to one another by means of a snap closure 479. Alternatively or additionally, the first housing part has a receiving section for the diffusor (not shown).

[0071] In an alternative embodiment the blower apparatus 420 can also have a blower wheel unit 330 as shown in FIG. 11.

[0072] The blower apparatus 420 differs from the blower apparatus 120 with regard to the drive shaft 465 which has an axial bore 466 which opens into the spinner 442 of the first blower wheel 422. The axial bore 466 enables a simple arrangement of the drive shaft 465 on the fixing section 443 of the first blower wheel 422.

[0073] In an alternative embodiment, the blower apparatuses 120, 220, 320 can also have a drive shaft 465 and a spinner 442 according to FIG. 12.

[0074] A method according to the invention for producing a blower apparatus comprises an additive manufacture of the first housing part and/or the second housing part and/or the first blower wheel and/or the second blower wheel and/or the diffusor, of the blower apparatus 120, 220, 320, 420 described here in the present case.

REFERENCE LIST

[0075] 20 Blower apparatus [0076] 21 Blower housing [0077] 21a Gas channel [0078] 22 Blower motor [0079] 23 First housing part [0080] 24 Gas inlet [0081] 25 Second housing part [0082] 26 Gas outlet [0083] 27 Blower wheel [0084] 27a Fastening sleeve [0085] 28 Blower wheel [0086] 28a Fastening sleeve [0087] 29 Intermediate housing [0088] 29a Motor shaft [0089] 29b Heat sink [0090] 30 Spacer sleeve [0091] 31 Housing opening of 29 [0092] 120 Blower apparatus [0093] 121 Blower housing [0094] 122 First housing part [0095] 123 Gas inlet [0096] 125 Gas channel [0097] 132 Second housing part [0098] 133 Gas outlet [0099] 134 Sealing unit [0100] 135 Outlet section [0101] 136 Housing part opening [0102] 137 Receiving section [0103] 138 Diffusor lamellae [0104] 140 First blower wheel [0105] 141 Inlet opening [0106] 142 Spinner [0107] 142a Spinner opening [0108] 142b Closure element [0109] 143 Fixing section [0110] 144 Bottom section [0111] 144a Blower wheel edge [0112] 145 Flow channels [0113] 146 Blower lamellae [0114] 147 Top section [0115] 148 Balancing section [0116] 149 Marking unit [0117] 150 Second blower wheel [0118] 151 Inlet opening [0119] 153 Fixing section [0120] 154 Bottom section [0121] 154a Blower wheel edge [0122] 155 Flow channels [0123] 156 Blower lamellae [0124] 157 Top section [0125] 158 Balancing section [0126] 159 Marking unit [0127] 160 Drive device [0128] 162 Drive motor [0129] 164 Fastening section [0130] 165 Drive shaft [0131] 170 Heat sink [0132] 171 Cooling fins [0133] 220 Blower apparatus [0134] 221 Blower housing [0135] 222 First housing part [0136] 232 Second housing part [0137] 235 Housing part opening of 222 [0138] 238 Diffusor lamellae [0139] 320 Blower apparatus [0140] 330 Blower wheel unit [0141] 343 Fixing section [0142] 420 Blower apparatus [0143] 421 Blower housing [0144] 422 First housing part [0145] 432 Second housing part [0146] 434 Receiving section on 432 [0147] 436 Housing part opening [0148] 440 First blower wheel [0149] 442 Spinner [0150] 443 Fixing section [0151] 465 Drive shaft [0152] 466 Axial bore [0153] 475 Diffusor [0154] 477 Sealing unit [0155] 478 Diffusor lamellae [0156] 479 Snap closure [0157] EDG Inlet diameter [0158] ED1 Inlet diameter of 141 [0159] ED2 Inlet diameter of 151