DIELECTRIC MATERIALS BASED ON BISMALEIMIDES CONTAINING CARDO/SPIRO MOIETIES
20240010796 ยท 2024-01-11
Assignee
Inventors
Cpc classification
International classification
Abstract
The present invention relates to a new class of dielectric polymer material, which is particularly suitable for the manufacturing of electronic devices. The dielectric polymer material is formed by reacting bismaleimide compounds and shows an advantageous well-balanced profile of favorable material properties. The bismaleimide compounds have an oligomeric structure with a cardo and/or spiro moiety containing repeating unit in the middle part of the molecule and maleimide groups at each terminal end of the molecule. There is further provided a method for forming said dielectric polymer material and an electronic device comprising the same as dielectric material.
Claims
1. A bismaleimide compound, represented by Formula (1) or (2): ##STR00035## wherein: T is at each occurrence independently from each other a divalent or polyvalent binding unit comprising a cardo or spiro moiety; X is at each occurrence independently from each other a divalent or polyvalent binding unit comprising one or more of an aliphatic, aromatic, heteroaromatic, siloxane, cardo or spiro moiety; represents a single bond or double bond; R.sup.a and R.sup.b are independently and at each occurrence independently from each other a binding unit comprising one or more of an aliphatic, aromatic, heteroaromatic, siloxane, cardo or Spiro moiety; R.sup.c is R.sup.a or R.sup.b; R.sup.1 is H or alkyl having 1 to 5 carbon atoms; R.sup.2 is H or alkyl having 1 to 5 carbon atoms; n is an integer from 1 to 60; and m is an integer from 1 to 60.
2. The bismaleimide compound according to claim 1, wherein the cardo or spiro moiety comprised in T is represented by one of Formulae (3a) to (3g): ##STR00036## wherein ##STR00037## represents a binding site; L is alkyl having 1 to 5 carbon atoms, halogen, phenyl, or CN; Q.sup.T is O, S or CH.sub.2; and q is an integer from 0 to 4.
3. The bismaleimide compound according to claim 1, wherein X is at each occurrence independently from each other a substituted or unsubstituted aliphatic moiety having from 2 to 100 carbon atoms, a substituted or unsubstituted aromatic moiety having from 6 to 100 carbon atoms, a substituted or unsubstituted heteroaromatic moiety having from 4 to 100 carbon atoms, a substituted or unsubstituted siloxane moiety having from 2 to 50 silicon atoms, a substituted or unsubstituted cardo or spiro moiety having from 13 to 100 carbon atoms, or a combination thereof.
4. The bismaleimide compound according to claim 1, wherein: R.sup.a and R.sup.b are independently and at each occurrence independently from each other a substituted or unsubstituted aliphatic moiety having from 2 to 100 carbon atoms, a substituted or unsubstituted aromatic moiety having from 6 to 100 carbon atoms, a substituted or unsubstituted heteroaromatic moiety having from 4 to 100 carbon atoms, a substituted or unsubstituted siloxane moiety having from 2 to 50 silicon atoms, a substituted or unsubstituted cardo or spiro moiety having from 13 to 100 carbon atoms, or a combination thereof; and R.sup.c is R.sup.a or R.sup.b.
5. The bismaleimide compound according to claim 1, wherein the bismaleimide compound is represented by Formula (4) or (5): ##STR00038## wherein: T.sup.1 is at each occurrence independently from each other a substituted or unsubstituted cardo or spiro moiety having from 13 to 80 carbon atoms; X.sup.1 is at each occurrence independently from each other a substituted or unsubstituted aliphatic moiety having from 2 to 80 carbon atoms, a substituted or unsubstituted aromatic moiety having from 6 to 80 carbon atoms, a substituted or unsubstituted heteroaromatic moiety having from 4 to 80 carbon atoms, a substituted or unsubstituted siloxane moiety having from 2 to 50 silicon atoms, a substituted or unsubstituted cardo or spiro moiety having from 13 to 80 carbon atoms, or a combination thereof; R.sup.a and R.sup.b are independently and at each occurrence independently from each other a substituted or unsubstituted aliphatic moiety having from 2 to 100 carbon atoms, a substituted or unsubstituted aromatic moiety having from 6 to 100 carbon atoms, a substituted or unsubstituted heteroaromatic moiety having from 4 to 100 carbon atoms, a substituted or unsubstituted siloxane moiety having from 2 to 50 silicon atoms, a substituted or unsubstituted cardo or spiro moiety having from 13 to 100 carbon atoms, or a combination thereof; R.sup.c is R.sup.a or R.sup.b; and R.sup.1 is H or alkyl having 1 to 5 carbon atoms; R.sup.2 is H or alkyl having 1 to 5 carbon atoms; n is an integer from 1 to 60; and m is an integer from 1 to 60.
6. The bismaleimide compound according to claim 5, wherein: T.sup.1 is represented by Formula (6): ##STR00039## wherein represents a binding site; G.sup.T is selected from the list consisting of O, S, CO, (CO)O, O(CO), S(CO), (CO)S, O(CO)O, (CO)NR.sup.GT, NR.sup.GT(CO), NR.sup.GT(CO)NR.sup.GT, NR.sup.GT(CO)O, O(CO)NR.sup.GT and a single bond, wherein R.sup.GT is at each occurrence independently of one another H or alkyl having 1 to 5 carbon atoms; T.sup.2 is represented by one of Formulae (3a) to (3g): ##STR00040## wherein
represents a binding site; L is alkyl having 1 to 5 carbon atoms, halogen, phenyl, or CN; Q.sup.T is O, S or CH.sub.2; and q is an integer from 0 to 4.
7. The bismaleimide compound according to claim 5, wherein: X.sup.1 is a substituted or unsubstituted cardo or spiro moiety having from 13 to 80 carbon atoms.
8. The bismaleimide compound according to claim 5, wherein: X.sup.1 is represented by Formula (7): ##STR00041## wherein represents a binding site; G.sup.X is selected from the list consisting of O, S, CO, (CO)O, O(CO), S(CO), (CO)S, O(CO)O, (CO)NR.sup.GX, NR.sup.GX(CO), NR.sup.GX(CO)NR.sup.GX, NR.sup.GX(CO)O, O(CO)NR.sup.GX and a single bond, wherein R.sup.GX is at each occurrence independently of one another H or alkyl having 1 to 5 carbon atoms; X.sup.2 is represented by one of Formulae (8a) to (8g): ##STR00042## wherein
represents a binding site; L is alkyl having 1 to 5 carbon atoms, halogen, phenyl, or CN; Q.sup.X is O, S or CH.sub.2; and q is an integer from 0 to 4.
9. The bismaleimide compound according to claim 1, wherein: R.sup.a and R.sup.b are independently and at each occurrence independently from each other a substituted or unsubstituted aliphatic moiety having from 5 to 60 carbon atoms, a substituted or unsubstituted aromatic moiety having from 6 to 30 carbon atoms, a substituted or unsubstituted cardo or spiro moiety having from 13 to 100 carbon atoms, or a combination thereof; and R.sup.c is R.sup.a or R.sup.b.
10. The bismaleimide compound according to claim 1, wherein: R.sup.a and R.sup.b are independently and at each occurrence independently from each other represented by Formula (9): ##STR00043## wherein represents a binding site; p is an integer from 0 to 10; G.sup.R is selected from the list consisting of O, S, CO, (CO)O, O(CO), S(CO), (CO)S, O(CO)O, (CO)NR.sup.GR, NR.sup.GR(CO), NR.sup.GR(CO)NR.sup.GR, NR.sup.GR(CO)O, O(CO)NR.sup.GR and a single bond, wherein R.sup.GR is at each occurrence independently of one another H or alkyl having 1 to 5 carbon atoms; R is represented by one of Formulae (10a) to (10k): ##STR00044## ##STR00045## ##STR00046## wherein
represents a binding site; L is alkyl having 1 to 5 carbon atoms, halogen, phenyl, or CN; Q.sup.R is O, S or CH.sub.2; q is an integer from 0 to 4; x and y are independently from each other an integer from 0 to 10; and R.sup.I, R.sup.II and R.sup.III are independently from each other a linear alkyl group having 1 to 10 carbon atoms, or a branched alkyl group having 3 to 10 carbon atoms.
11. The bismaleimide compound according to claim 1, wherein: R.sup.a and R.sup.b are independently and at each occurrence independently from each other represented by Formula (9): ##STR00047## wherein represents a binding site; p is an integer from 0 to 8; G.sup.R is selected from the list consisting of O and a single bond, R is represented by one of Formulae (11a) to (11f): ##STR00048## wherein
represents a binding site.
12. A method for forming a dielectric polymer material comprising: (i) providing a formulation comprising one or more bismaleimide compound according to claim 1; and (ii) curing said formulation.
13. The method for forming a dielectric polymer material according to claim 12, wherein the formulation further comprises one or more additional compounds being capable to react with the bismaleimide compound.
14. The method for forming a dielectric polymer material according to claim 12, wherein the formulation comprises one or more inorganic fillers.
15. A dielectric polymer material, obtainable by the method according to claim 12.
16. A dielectric polymer material comprising at least one repeating unit, which is derived from the bismaleimide compound as defined in claim 1.
17. A dielectric polymer material comprising at least one repeating unit, which is derived from the bismaleimide compound as defined in claim 1, wherein the repeating unit comprises a structural unit represented by Formula (12) or (13): ##STR00049## wherein T, X, R.sup.a, R.sup.b, n and m are defined as in claim 1.
18. An electronic device comprising a dielectric polymer material according to claim 15.
19. The electronic device according to claim 18, wherein the electronic device is a microelectronic device and the dielectric polymer material is comprised as a repassivation material in a redistribution layer of the microelectronic device.
20. The bismaleimide compound according to claim 5, wherein: X.sup.1 is a substituted or unsubstituted cardo or spiro moiety having from 25 to 50 carbon atoms.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
Definitions
[0055] The term binding unit as used herein, relates to an organic structural unit that connects two or more parts of a molecule. A binding unit is typically composed of different moieties. A binding unit may be divalent or polyvalent, preferably divalent or tetravalent.
[0056] The term Spiro compound as used herein, describes compounds having a spiro center consisting of two rings connected orthogonally through one common quaternary bonding atom. Typically, a carbon atom serves as the spiro center. The simplest spiro compounds are bicyclic or have a bicyclic portion as part of a larger ring system, in either case with the two rings connected through the common quaternary bonding atom defining the spiro center. The spiro center, together with adjacent groups attached thereto, forms a so-called spiro moiety, which may be regarded as a characteristic structural unit of spiro compounds. The spiro moiety may be substituted, preferably with one or more substituents selected from the list consisting of C(O)R.sup.v, C(O)OR.sup.v, NR.sup.vR.sup.w, OR.sup.v, R.sup.x, CN, F and Cl, wherein R.sup.vH, C6-C14 aryl or C1-C14 alkyl, R.sup.wH, C6-C14 aryl or C1-C14 alkyl and R.sup.xC6-C14 aryl or C1-C14 alkyl, preferably R.sup.vH, methyl, ethyl, propyl or phenyl, R.sup.wH, methyl, ethyl, propyl or phenyl and R.sup.x=methyl, ethyl, propyl or phenyl. The spiro moiety may contain one or more functional groups, preferably selected from the list consisting of CC double bond, CC triple bond, amide, carbamate, carbonate, ester, ether, secondary or tertiary amine, and keto. The spiro moiety is typically linked to at least two adjacent further structural units of the chemical compound. Polymeric spiro compounds are also referred to as spiro polymers.
[0057] The term cardo polymer as used herein, describes a subgroup of polymers, where carbons in the backbone of the polymer chain are also incorporated into ring structures. These backbone carbons are quaternary centers and form part of a so-called cardo moiety. As such, the cyclic side group lies perpendicular to the plane of polymer chain, creating a looping structure. The cardo structure is very similar to the spiro structure, but has only one ring attached to a cardo center, while two rings are attached to a spiro center. The cardo center, together with adjacent groups attached thereto, forms a so-called cardo moiety, which may be regarded as a characteristic structural unit of cardo polymers. The cardo moiety may be substituted, preferably with one or more substituents selected from the list consisting of C(O)R.sup.v, C(O)OR.sup.v, NR.sup.vR.sup.w, OR.sup.v, R.sup.x, CN, F and Cl, wherein R.sup.vH, C6-C14 aryl or C1-C14 alkyl, R.sup.wH, C6-C14 aryl or C1-C14 alkyl and R.sup.xC6-C14 aryl or C1-C14 alkyl, preferably R.sup.vH, methyl, ethyl, propyl or phenyl, R.sup.wH, methyl, ethyl, propyl or phenyl and R.sup.x=methyl, ethyl, propyl or phenyl. The cardo moiety may contain one or more functional groups, preferably selected from the list consisting of CC double bond, CC triple bond, amide, carbamate, carbonate, ester, ether, secondary or tertiary amine, and keto. The cardo moiety is typically linked to at least two adjacent further structural units of the chemical compound.
[0058] The term aliphatic moiety as used herein, relates to a linear, branched, cyclic or bridged cyclic aliphatic unit which forms part of a structure of a chemical compound. The aliphatic moiety may contain one or more heteroatoms selected from N, O, S and P. The aliphatic moiety may be substituted, preferably with one or more substituents selected from the list consisting of C(O)R.sup.v, C(O)OR.sup.v, NR.sup.vR.sup.w, OR.sup.v, R.sup.x, CN, F and Cl, wherein R.sup.vH, C6-C14 aryl or C1-C14 alkyl, R.sup.wH, C6-C14 aryl or C1-C14 alkyl and R.sup.xC6-C14 aryl or C1-C14 alkyl, preferably R.sup.vH, methyl, ethyl, propyl or phenyl, R.sup.wH, methyl, ethyl, propyl or phenyl and R.sup.x=methyl, ethyl, propyl or phenyl. The aliphatic moiety may contain one or more functional groups, preferably selected from the list consisting of CC double bond, CC triple bond, amide, carbamate, carbonate, ester, ether, secondary or tertiary amine, and keto. The aliphatic moiety is typically linked to at least two adjacent further structural units of the chemical compound.
[0059] The term aromatic moiety as used herein, relates to a monocyclic or polycyclic aromatic or heteroaromatic unit which forms part of a structure of a chemical compound. Polycyclic aromatic units include two or more connected aromatic ring systems which are fixed in one plane. Heteroaromatic units contain one or more heteroatoms selected from N, O, S and P. The aromatic moiety may be substituted, preferably with one or more substituents selected from the list consisting of C(O)R.sup.v, C(O)OR.sup.v, NR.sup.vR.sup.w, OR.sup.v, R.sup.x, CN, F and Cl, wherein R.sup.vH, C6-C14 aryl or C1-C14 alkyl, R.sup.wH, C6-C14 aryl or C1-C14 alkyl and R.sup.xC6-C14 aryl or C1-C14 alkyl, preferably R.sup.vH, methyl, ethyl, propyl or phenyl, R.sup.wH, methyl, ethyl, propyl or phenyl and R.sup.x=methyl, ethyl, propyl or phenyl. The aromatic moiety is typically linked to at least two adjacent further structural units of the chemical compound.
[0060] The term siloxane moiety as used herein, refers to a structural unit of a chemical compound which comprises at least one SiOSi linkage. The siloxane moiety may be linear, branched or cyclic. The siloxane moiety may be substituted, preferably with one or more substituents selected from the list consisting of C(O)R.sup.v, C(O)OR.sup.v, NR.sup.vR.sup.w, OR.sup.v, R.sup.x, CN, F and Cl, wherein R.sup.vH, C6-C14 aryl or C1-C14 alkyl, R.sup.wH, C6-C14 aryl or C1-C14 alkyl and R.sup.xC6-C14 aryl or C1-C14 alkyl, preferably R.sup.vH, methyl, ethyl, propyl or phenyl, R.sup.wH, methyl, ethyl, propyl or phenyl and R.sup.x=methyl, ethyl, propyl or phenyl. The siloxane moiety is typically linked to at least two adjacent further structural units of the chemical compound.
[0061] The term polymer includes, but is not limited to, homopolymers, copolymers, for example, block, random, and alternating copolymers, terpolymers, quaterpolymers, etc., and blends and modifications thereof. Furthermore, unless otherwise specifically limited, the term polymer shall include all possible configurational isomers of the material. These configurations include, but are not limited to isotactic, syndiotactic, and atactic symmetries. A polymer is a molecule of high relative molecular mass, the structure of which essentially comprises the multiple repetition of units (i.e. repeating units) derived, actually or conceptually, from molecules of low relative mass (i.e. monomers). In the context of the present invention polymers are composed of more than 60 monomers. Polymers are typically mixtures of molecules with different chain lengths and thus have a molar mass distribution.
[0062] The term oligomer is a molecular complex that consists of a few monomer units, in contrast to a polymer, where the number of monomers is, in principle, unlimited. Dimers, trimers and tetramers are, for instance, oligomers composed of two, three and four monomers, respectively. In the context of the present invention oligomers may be composed of up to 60 monomers.
[0063] The term monomer as used herein, refers to a molecule which can undergo polymerization thereby contributing constitutional units (repeating units) to the essential structure of a polymer or an oligomer.
[0064] The term homopolymer as used herein, stands for a polymer derived from one species of (real, implicit or hypothetical) monomer.
[0065] The term copolymer as used herein, generally means any polymer derived from more than one species of monomer, wherein the polymer contains more than one species of corresponding repeating unit. In one embodiment the copolymer is the reaction product of two or more species of monomer and thus comprises two or more species of corresponding repeating unit. It is preferred that the copolymer comprises two, three, four, five or six species of repeating unit. Copolymers that are obtained by copolymerization of three monomer species can also be referred to as terpolymers. Copolymers that are obtained by copolymerization of four monomer species can also be referred to as quaterpolymers. Copolymers may be present as block, random, and/or alternating copolymers.
[0066] The term block copolymer as used herein, stands for a copolymer, wherein adjacent blocks are constitutionally different, i.e. adjacent blocks comprise repeating units derived from different species of monomer or from the same species of monomer but with a different composition or sequence distribution of repeating units.
[0067] Further, the term random copolymer as used herein, refers to a polymer formed of macromolecules in which the probability of finding a given repeating unit at any given site in the chain is independent of the nature of the adjacent repeating units. Usually, in a random copolymer, the sequence distribution of repeating units follows Bernoullian statistics.
[0068] The term alternating copolymer as used herein, stands for a copolymer consisting of macromolecules comprising two species of repeating units in alternating sequence.
[0069] Electronic packaging is a major discipline within the field of electronic engineering, and includes a wide variety of technologies. It refers to inserting discrete components, integrated circuits, and MSI (medium-scale integration) and LSI (large-scale integration) chips (usually attached to a lead frame by beam leads) into plates through hole on multilayer circuit boards (also called cards), where they are soldered in place. Packaging of an electronic system must consider protection from mechanical damage, cooling, radio frequency noise emission, protection from electrostatic discharge maintenance, operator convenience, and cost.
[0070] The term microelectronic device as used herein refers to electronic devices of very small electronic designs and components. Usually, but not always, this means micrometer-scale or smaller. These devices typically contain one or more microelectronic components which are made from semiconductor materials and interconnected in a packaged structure to form the microelectronic device. Many electronic components of normal electronic design are available in a microelectronic equivalent. These include transistors, capacitors, inductors, resistors, diodes and naturally insulators and conductors can all be found in microelectronic devices. Unique wiring techniques such as wire bonding are also often used in microelectronics because of the unusually small size of the components, leads and pads.
Preferred Embodiments
[0071] Bismaleimide Compound
[0072] The present invention relates to a bismaleimide compound, which is represented by Formula (1) or (2):
##STR00002##
[0073] wherein: [0074] T is at each occurrence independently from each other a divalent or polyvalent, preferably divalent or tetravalent, binding unit comprising a cardo or spiro moiety; [0075] X is at each occurrence independently from each other a divalent or polyvalent, preferably divalent or tetravalent, binding unit comprising one or more of an aliphatic, aromatic, heteroaromatic, siloxane, cardo or spiro moiety; [0076] represents a single bond or double bond; [0077] R.sup.a and R.sup.b are independently and at each occurrence independently from each other a binding unit comprising one or more of an aliphatic, aromatic, heteroaromatic, siloxane, cardo or spiro moiety; [0078] R.sup.c is R.sup.a or R.sup.b; [0079] R.sup.1 is H or alkyl having 1 to 5 carbon atoms, preferably H or CH.sub.3; [0080] R.sup.2 is H or alkyl having 1 to 5 carbon atoms, preferably H or CH.sub.3; [0081] n is an integer from 1 to 60, preferably 1 to 50, more preferably 2 to 30, and most preferably 3 to 20; and [0082] m is an integer from 1 to 60, preferably 1 to 50, more preferably 2 to 30, and most preferably 3 to 20.
[0083] If T and/or X represent(s) a polyvalent binding unit, such polyvalent binding unit preferably binds to two carbon atoms of each of the adjacent cyclic imide moieties. If T and/or X represent(s) a tetravalent binding unit, such tetravalent binding unit preferably binds to two carbon atoms of each of the adjacent cyclic imide moieties.
[0084] Preferably, in Formula (1) and/or (2) the cardo or spiro moiety comprised in T is represented by one of Formulae (3a) to (3g):
##STR00003## [0085] wherein represents a binding site; [0086] L is alkyl having 1 to 5 carbon atoms, halogenyl, Ph or CN, preferably methyl, F, Cl, Ph or CN; [0087] Q.sup.T is O, S or CH.sub.2; and [0088] q is an integer from 0 to 4, preferably from 0 to 2, more preferably 0 or 1, most preferably 0.
[0089] Preferably, X in Formula (2) is at each occurrence independently from each other a substituted or unsubstituted aliphatic moiety having from 2 to 100 carbon atoms, a substituted or unsubstituted aromatic moiety having from 6 to 100 carbon atoms, a substituted or unsubstituted heteroaromatic moiety having from 4 to 100 carbon atoms, a substituted or unsubstituted siloxane moiety having from 2 to 50 silicon atoms, preferably a dimethylsiloxane, methylphenylsiloxane, diphenylsiloxane moiety, a substituted or unsubstituted cardo or spiro moiety having from 13 to 100 carbon atoms, preferably from 25 to 50 carbon atoms, or a combination thereof.
[0090] Preferably, R.sup.a and R.sup.b in Formula (1) and/or (2) are independently and at each occurrence independently from each other a substituted or unsubstituted aliphatic moiety having from 2 to 100 carbon atoms, a substituted or unsubstituted aromatic moiety having from 6 to 100 carbon atoms, a substituted or unsubstituted heteroaromatic moiety having from 4 to 100 carbon atoms, a substituted or unsubstituted siloxane moiety having from 2 to 50 silicon atoms, preferably a dimethylsiloxane, methylphenylsiloxane, diphenylsiloxane moiety, a substituted or unsubstituted cardo or spiro moiety having from 13 to 100 carbon atoms, preferably from 25 to 50 carbon atoms, or a combination thereof; and R.sup.c is R.sup.a or R.sup.b. Preferred cardo or spiro moieties for R.sup.a and R.sup.b are represented by Formulae (3a) to (3g) above.
[0091] In a preferred embodiment of the present invention, the bismaleimide compound is represented by Formula (4) or (5):
##STR00004##
[0092] wherein: [0093] T.sup.1 is at each occurrence independently from each other a substituted or unsubstituted cardo or spiro moiety having from 13 to 80 carbon atoms, preferably from 25 to 50 carbon atoms; [0094] X.sup.1 is at each occurrence independently from each other a substituted or unsubstituted aliphatic moiety having from 2 to 80 carbon atoms, a substituted or unsubstituted aromatic moiety having from 6 to 80 carbon atoms, a substituted or unsubstituted heteroaromatic moiety having from 4 to 80 carbon atoms, a substituted or unsubstituted siloxane moiety having from 2 to 50 silicon atoms, preferably a dimethylsiloxane, methylphenylsiloxane, diphenylsiloxane moiety, a substituted or unsubstituted cardo or spiro moiety having from 13 to 80 carbon atoms, preferably from 25 to 50 carbon atoms, or a combination thereof; [0095] R.sup.a and R.sup.b are independently and at each occurrence independently from each other a substituted or unsubstituted aliphatic moiety having from 2 to 100 carbon atoms, a substituted or unsubstituted aromatic moiety having from 6 to 100 carbon atoms, a substituted or unsubstituted heteroaromatic moiety having from 4 to 100 carbon atoms, a substituted or unsubstituted siloxane moiety having from 2 to 50 silicon atoms, preferably a dimethylsiloxane, methylphenylsiloxane, diphenylsiloxane moiety, a substituted or unsubstituted cardo or spiro moiety having from 13 to 100 carbon atoms, preferably from 25 to 50 carbon atoms, or a combination thereof; [0096] R.sup.c is R.sup.a or R.sup.b; and [0097] R.sup.1 is H or alkyl having 1 to 5 carbon atoms, preferably H or CH.sub.3; [0098] R.sup.2 is H or alkyl having 1 to 5 carbon atoms, preferably H or CH.sub.3; [0099] n is an integer from 1 to 60, preferably 1 to 50, more preferably 2 to 30, and most preferably 3 to 20; and [0100] m is an integer from 1 to 60, preferably 1 to 50, more preferably 2 to 30, and most preferably 3 to 20.
[0101] Preferably, T.sup.1 in Formula (4) and/or (5) is represented by Formula (6):
##STR00005## [0102] wherein represents a binding site; [0103] G.sup.T is selected from the list consisting of O, S, CO, (CO)O, O(CO), S(CO), (CO)S, O(CO)O, (CO)NR.sup.GT, NR.sup.GT(CO), NR.sup.GT(CO)NR.sup.GT, NR.sup.GT(CO)O, O(CO)NR.sup.GT and a single bond, [0104] wherein R.sup.GT is at each occurrence independently of one another H or alkyl having 1 to 5 carbon atoms, preferably H or CH.sub.3; [0105] T.sup.2 is represented by one of Formulae (3a) to (3g):
##STR00006## [0106] wherein represents a binding site; [0107] L is alkyl having 1 to 5 carbon atoms, halogenyl, Ph or CN, preferably methyl, F, Cl, Ph or CN; [0108] Q.sup.T is O, S or CH.sub.2; and [0109] q is an integer from 0 to 4, preferably from 0 to 2, more preferably 0 or 1, most preferably 0.
[0110] Preferably, X.sup.1 in Formula (5) is a substituted or unsubstituted cardo or spiro moiety having from 13 to 80 carbon atoms, preferably from 25 to 50 carbon atoms.
[0111] More preferably, X.sup.1 in Formula (5) is represented by Formula (7):
##STR00007## [0112] wherein represents a binding site; [0113] G.sup.X is selected from the list consisting of O, S, CO, (CO)O, O(CO), S(CO), (CO)S, O(CO)O, (CO)NR.sup.GX, NR.sup.GX(CO), NR.sup.GX(CO)NR.sup.GX, NR.sup.GX(CO)O, O(CO)NR.sup.GX and a single bond, wherein R.sup.GX is at each occurrence independently of one another H or alkyl having 1 to 5 carbon atoms, preferably H or CH.sub.3; [0114] X.sup.2 is represented by one of Formulae (8a) to (8g):
##STR00008## [0115] wherein represents a binding site; [0116] L is alkyl having 1 to 5 carbon atoms, halogenyl, Ph or CN, preferably methyl, F, Cl, Ph or CN; [0117] Q.sup.X is O, S or CH.sub.2; and [0118] q is an integer from 0 to 4, preferably from 0 to 2, more preferably 0 or 1, most preferably 0.
[0119] More preferably, R.sup.a and R.sup.b in Formula (1), (2), (4) and/or (5) are independently and at each occurrence independently from each other a substituted or unsubstituted aliphatic moiety having from 5 to 60 carbon atoms, preferably from 10 to 40 carbon atoms, a substituted or unsubstituted aromatic moiety having from 6 to 30 carbon atoms, a substituted or unsubstituted cardo or spiro moiety having from 13 to 100 carbon atoms, preferably from 25 to 50 carbon atoms, or a combination thereof; and [0120] R.sup.c is R.sup.a or R.sup.b.
[0121] Even more preferably, R.sup.a and R.sup.b in Formula (1), (2), (4) and/or (5) are independently and at each occurrence independently from each other represented by Formula (9):
##STR00009## [0122] wherein represents a binding site; [0123] p is an integer from 0 to 10, preferably from 0 to 8; [0124] G.sup.R is selected from the list consisting of O, S, CO, (CO)O, O(CO), S(CO), (CO)S, O(CO)O, (CO)NR.sup.GR, NR.sup.GR(CO), NR.sup.GR(CO)NR.sup.GR, NR.sup.GR(CO)O, O(CO)NR.sup.GR and a single bond, wherein R.sup.GR is at each occurrence independently of one another H or alkyl having 1 to 5 carbon atoms, preferably H or CH.sub.3; [0125] R is represented by one of Formulae (10a) to (10k):
##STR00010## ##STR00011## ##STR00012## [0126] wherein represents a binding site; [0127] L is alkyl having 1 to 5 carbon atoms, halogenyl, Ph or CN, preferably methyl, F, Cl, Ph or CN; [0128] Q.sup.R is O, S or CH.sub.2; [0129] q is an integer from 0 to 4, preferably from 0 to 2, more preferably 0 or 1, most preferably 0; [0130] x and y are independently from each other an integer from 0 to 10, preferably from 1 to 8, more preferably from 3 to 8;
[0131] R.sup.I, R.sup.II and R.sup.III are independently from each other a linear alkyl group having 1 to 10 carbon atoms, preferably 1 to 8 carbon atoms, or a branched alkyl group having 3 to 10 carbon atoms, preferably 3 to 8 carbon atoms, more preferably C.sub.6H.sub.13, C.sub.8H.sub.17 or CH.sub.2CH(C.sub.2H.sub.5)C.sub.4H.sub.9.
[0132] Most preferably, R.sup.a and R.sup.b in Formula (1), (2), (4) and/or (5) are independently and at each occurrence independently from each other represented by Formula (9):
##STR00013## [0133] wherein represents a binding site; [0134] p is an integer from 0 to 8; [0135] G.sup.R is selected from the list consisting of O, and a single bond, [0136] R is represented by one of Formulae (11a) to (11f):
##STR00014## [0137] wherein represents a binding site.
[0138] Particularly preferred bismaleimide compounds according to Formula (1) or Formula (4) are:
##STR00015##
[0139] Particularly preferred bismaleimide compounds according to Formula (2) or Formula (5) are:
##STR00016## ##STR00017## ##STR00018## ##STR00019## ##STR00020##
[0140] The bismaleimide compound of the present invention can be prepared by any standard synthesis. Usually, the compound is retrosynthetically cut into smaller units and formed stepwise from suitable precursor compounds. For this purpose, known standard reactions can be used. It has proven to be particularly advantageous to attach the maleimide groups at a late stage of the synthesis, typically at the very last step of the synthesis. By doing so, undesirable side-reactions or premature polymerization of the compound can be avoided.
[0141] The maleimide group is a functional group capable to undergo a polymerization reaction such as, for example, a radical or ionic chain polymerization, a polyaddition or a polycondensation, or capable to undergo a polymerization analogous reaction such as, for example, an addition or a condensation on a polymer backbone.
[0142] The present invention further provides a method for forming a dielectric polymer material comprising repeating units derived from one or more of the bismaleimide compound. The dielectric polymer material may be linear or crosslinked.
[0143] The method for forming a dielectric polymer material according to the present invention comprises the following steps: [0144] (i) providing a formulation comprising one or more bismaleimide compound according to the present invention; and [0145] (ii) curing said formulation.
[0146] Preferably, the formulation provided in step (i) further comprises one or more additional compounds being capable to react with the bismaleimide compound according to the present invention to form a copolymer. Using basic chemical knowledge, the skilled person is able to find and select for a given bismaleimide compound of the present invention suitable additional compounds which are capable to react with the first mentioned to form a copolymer.
[0147] Preferred additional compounds being capable to react with the bismaleimide compound according to the present invention are selected from the list consisting of acrylates, epoxides, olefins, vinyl ethers, vinyl esters, polythiols, polyamines, and polymaleimides.
[0148] Preferred acrylates are acrylic acid, methacrylic acid, methyl acrylate, methyl methacrylate, methyl cyanoacrylate, ethyl acrylate, ethyl methacrylate, ethyl cyanoacrylate, propyl acrylate, propyl methacrylate, propyl cyanoacrylate, butyl acrylate, butyl methacrylate, butyl cyanoacrylate, pentyl acrylate, pentyl methacrylate, pentyl cyanoacrylate, hexyl acrylate, hexyl methacrylate, hexyl cyanoacrylate, heptyl acrylate, heptyl methacrylate, heptyl cyanoacrylate, octyl acrylate, octyl methacrylate, octyl cyanoacrylate, ethylene glycol dimethacrylate, 2-ethylhexyl acrylate, glycidyl methacrylate, (hydroxyethyl)acrylate, (hydroxyethyl) methacrylate, methyl 2-chloroacrylate, and methyl 2-fluoroacrylate.
[0149] Preferred epoxides are ethylene oxide, propylene oxide, butylene oxide, pentylene oxide, hexylene oxide, heptylene oxide, octylene oxide, glycidamide, glycidol, styrene oxide, 3,4-epoxytetrahydrothiophene-1,1-dioxide, ethyl 2,3-epoxypropionate, methyl 2-methylglycidate, methyl glycidyl ether, ethyl glycidyl ether, diglycidyl ether, cyclopentene oxide, cyclohexene oxide, cycloheptene oxide, cyclooctene oxide, and stilbene oxide.
[0150] Preferred olefins are ethylene, propylene, butylene, pentylene, hexylene, heptylene, octylene, isoprene styrene, and vinylethylene.
[0151] Preferred vinyl ethers are divinyl ether, methylvinylether, ethylvinylether, propylvinylether, butylvinylether, pentylvinylether, hexylvinylether, heptylvinylether, and octylvinylether.
[0152] Preferred vinyl esters are vinyl formate, vinyl acetate, vinyl propanoate, vinyl butanoate, vinyl pentanoate, vinyl hexanoate, vinyl heptanoate, vinyl octanoate, vinyl nonanoate, vinyl decanoate, vinyl acrylate, vinyl methacrylate, vinyl benzoate, vinyl 4-tert-butylbenzoate, vinyl cinnamate, and vinyl trifluoroacetate.
[0153] Preferred polythiols are organosulfur compounds with two or more thiol functional groups. Particularly preferred polythiols are selected from the list consisting of HS(C.sub.nH.sub.2n)SH, wherein n=2 to 20, preferably 2 to 12; C.sub.nH.sub.2n-1(SH).sub.3, wherein n=3 to 20, preferably 3 to 12; HSArSH, wherein Ar=substituted or unsubstituted C.sub.6-C.sub.20 arylene; and HS(CH.sub.2).sub.mAr(CH.sub.2).sub.mSH, wherein Ar=substituted or unsubstituted C.sub.6-C.sub.20 arylene and m=1 to 12.
[0154] Preferred polyamines are organoamine compounds with two or more amino functional groups. Particularly preferred polyamines are selected from the list consisting of H.sub.2N(C.sub.nH.sub.2n)NH.sub.2, wherein n=2 to 20, preferably 2 to 12; H.sub.2N(C.sub.nH.sub.2nNH)NH.sub.2, wherein n=2 to 20, preferably 2 to 12; C.sub.nH.sub.2n-1(NH.sub.2).sub.3, wherein n=3 to 20, preferably 3 to 12; H.sub.2NArNH.sub.2, wherein Ar=substituted or unsubstituted C.sub.6-C.sub.20 arylene; and H.sub.2N(CH.sub.2).sub.mAr(CH.sub.2).sub.mH.sub.2N, wherein Ar=substituted or unsubstituted C.sub.6-C.sub.20 arylene and m=1 to 12.
[0155] Preferred polymaleimides are maleimide end-capped polyimides as described in US 2004/0225026 A1 and US 2017/0152418 A1 the disclosure of which is herewith incorporated by reference. It is preferred that the polymaleimides are bismaleimides selected from compounds represented by the following Formula (A) or Formula (B):
##STR00021##
[0156] wherein R.sub.1 and Q.sub.1 are independently selected from the list consisting of structures derived from unsubstituted or substituted aliphatic, alicyclic, alkenyl, aryl, heteroaryl, siloxane, poly(butadiene-co-acrylonitrile) and poly(alkylene oxide); X.sub.1 to X.sub.4 are each independently H or an alkyl group with 1 to 6 C atoms; and n=0 to 30;
##STR00022##
[0157] wherein R.sub.2 and Q.sub.2 are independently selected from the list consisting of structures derived from unsubstituted or substituted aliphatic, alicyclic, alkenyl, aryl, heteroaryl, siloxane, poly(butadiene-co-acrylonitrile) and poly(alkylene oxide); X.sub.5 to X.sub.8 are each independently H or an alkyl group with 1 to 6 C atoms; R.sub.3 and R.sub.4 are each independently H or CH.sub.3, wherein at least one of R.sub.3 and R.sub.4 is CH.sub.3; and n=0 to 30.
[0158] In a preferred embodiment of Formula (A) and (B), the structure derived from unsubstituted or substituted aliphatic, alicyclic, alkenyl, aryl, heteroaryl, siloxane, poly(butadiene-co-acrylonitrile) and poly(alkylene oxide) are alkyl group, alkenyl group, alkynyl group, hydroxyl group, oxo group, alkoxy group, mercapto group, cycloalkyl group, substituted cycloalkyl group, heterocyclic group, substituted heterocyclic group, aryl group, substituted aryl group, heteroaryl group, substituted heteroaryl group, aryloxy group, substituted aryloxy group, halogen, haloalkyl group, cyano group, nitro group, nitrone group, amino group, amide group, C(O)H, acyl group, oxyacyl group, carboxyl group, carbamate group, sulfonyl group, sulfonamide group, sulfuryl group, or C(O), S, S(O).sub.2, OC(O)O, NA-C(O), NAC(O)NA-, OC(O)NA-, (in the formula, A is H or an alkyl group with 1 to 6 carbons), and it is preferable that one terminal further contains a substituent.
[0159] Preferred substituents are alkyl group, alkenyl group, alkynyl group, hydroxyl group, oxo group, alkoxy group, mercapto group, cycloalkyl group, substituted cycloalkyl group, heterocyclic group, substituted heterocyclic group, aryl group, substituted aryl group, heteroaryl group, substituted heteroaryl group, aryloxy group, substituted aryloxy group, halogen, haloalkyl group, cyano group, nitro group, nitrone group, amino group, amide group, C(O)H, acyl group, oxyacyl group, carboxyl group, carbamate group, sulfonyl group, sulfonamide group, sulfuryl group, or C(O), S, S(O).sub.2, OC(O)O, NA-C(O), NAC(O)NA-, OC(O)NA-, (in the formula, A is H or an alkyl group with 1 to 6 carbons), acyl group, oxyacyl group, carboxyl group, carbamate group, sulfonyl group, sulfonamide group, or sulfuryl group.
[0160] In a more preferred embodiment of Formula (A) and (B), R.sup.1 and R.sup.2, and Q.sup.1 and Q.sup.2 are independently selected from the list consisting of substituted or unsubstituted aliphatic, alicyclic, alkenyl, aromatic, heteroaromatic, siloxane, poly(butadiene-co-acrylonitrile), or poly(alkylene oxide) moieties.
[0161] Preferred aliphatic moieties are straight or branched chain C.sub.1-C.sub.50 alkylene, more preferably straight or branched chain C.sub.1-C.sub.36 alkylene.
[0162] Preferred alicyclic moieties are both aliphatic and cyclic and contain one or more all-carbon rings which may be either substituted or unsubstituted and which may be optionally condensed and/or bridged. Preferred alicyclic moieties have 3 to 72 C atoms, more preferably 3 to 36 C atoms. Particularly preferred alicyclic moieties are represented by -Sp.sup.1-Cy-Sp.sup.2-, wherein Sp.sup.1 and Sp.sup.2 denote independently of each other alkylene having 1 to 12 C atoms or a single bond; G denotes cycloalkylene having 3 to 12 C atoms which is optionally mono- or polysubstituted by alkyl having 1 to 12 C atoms.
[0163] Preferred alkenyl moieties are straight or branched chain hydrocarbyl moieties having at least one carbon-carbon double bond, and having in the range of about up to 100 C atoms. More preferred alkenyl moieties are C.sub.2-C.sub.50 alkenylene, most preferably C.sub.2-C.sub.36 alkenylene.
[0164] Preferred aromatic moieties are arylene groups having 6 to 20 C atoms, more preferably 6 to 14 C atoms, which may be either substituted or unsubstituted.
[0165] Heteroaromatic moieties are aromatic moieties containing one or more heteroatoms (e.g. N, O, S, or the like) as part of the ring structure. Preferred heteroaromatic moieties have 3 to 20 C atoms, preferably 3 to 14 C atoms, and one or more heteroatoms selected from N, O and/or S, and they may be either substituted or unsubstituted.
[0166] Preferred siloxane moieties are selected from [R.sup.aR.sup.bSiO].sub.nR.sup.aR.sup.bSi, wherein R.sup.a and R.sup.b are independently H or C.sub.1-C.sub.6 alkyl, and n=1 to 1000, more preferably 1 to 100.
[0167] Preferred poly(alkylene oxide) moieties are poly(C.sub.1-C.sub.12 alkylene oxide) moieties.
[0168] Preferably, the molar ratio between the bismaleimide compounds of the present invention and the additional compounds being capable to react with the bismaleimide compounds in the formulation is from 0.1:100 to 100:0.1.
[0169] It is preferred that the formulation provided in step (i) is substantially free of solvent. Substantially free of solvent means that the content of total residual solvent in the formulation is not more than 10 wt.-%, preferably not more than 5 wt.-%, and more preferably not more than 1 wt.-%, based on the total weight of the bismaleimide compounds and additional compounds being capable to react with the bismaleimide compounds.
[0170] It is further preferred that the formulation provided in step (i) comprises one or more inorganic fillers. Preferred inorganic fillers are selected from the list consisting of nitrides, titanates, diamond, oxides, sulfides, sulfites, sulfates, silicates and carbides, which may be surface-modified with a capping agent. More preferably, the filler is selected from the list consisting of AlN, Al.sub.2O.sub.3, BN, BaTiO.sub.3, B.sub.2O.sub.3, Fe.sub.2O.sub.3, SiO.sub.2, TiO.sub.2, ZrO.sub.2, PbS, SiC, diamond and glass particles, which may be surface-modified with a capping agent.
[0171] Preferably, the total content of the inorganic filler material in the composition is in the range from 0.001 to 90 wt.-%, more preferably 0.01 to 70 wt.-% and most preferably 0.01 to 50 wt.-%, based on the total weight of the composition.
[0172] In a preferred embodiment, the formulation is provided in step (i) to a surface of a substrate to form a dielectric polymer material on said surface after curing in step (ii). The substrate is preferably a substrate of an electronic or a microelectronic device.
[0173] Preferably, the formulation is provided in step (i) as layer having an average thickness of 1 to 50 m, more preferably 2 to 30 m, and most preferably 3 to 15 m.
[0174] The method by which the composition is applied in step (i) is not particularly limited. Preferred application methods are dispensing, dipping, screen printing, stencil printing, roller coating, spray coating, slot coating, slit coating, spin coating, gravure printing, flexo printing or inkjet printing.
[0175] The bismaleimide compounds of the present invention may be provided in the form of a formulation suitable for gravure printing, flexo printing and/or ink-jet printing. For the preparation of such formulations, ink base formulations as known from the state of the art can be used.
[0176] Alternatively, the bismaleimide compound of the present invention may be provided in the form of a formulation suitable for photolithography. The photolithography process allows the creation of a photopattern by using light to transfer a geometric pattern from a photomask to a light-curable composition, Typically, such light-curable composition contains a photochemically activatable polymerization initiator. For the preparation of such formulations, photoresist base formulations as known from the state of the art can be used.
[0177] It is preferred that the formulation is cured in step (ii) by radical or ionic polymerization or by exposure to radiation. It is further preferred that the formulation contains an initiator for free radical polymerization or an initiator for ionic polymerization. It is further preferred that the curing of the compounds in step (ii) takes place at elevated temperature, preferably at a temperature in the range from 25 to 200 C., more preferably at a temperature in the range from 25 to 150 C.
[0178] Preferably, the initiators for radical polymerization are activated thermally by exposure to heat or photochemically by exposure to radiation such as UV and/or visible light.
[0179] Preferred initiators for radical polymerization are: tert-amyl peroxybenzoate, 4,4-azobis(4-cyanovaleric acid), 1,1-azobis(cyclohexanecarbonitrile), 2,2-azobisisobutyronitrile (AIBN), benzoyl peroxide, 2,2-bis(tert-butylperoxy)butane, 1,1-bis(tert-butylperoxy)cyclohexane, 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane, 2,5-bis(tert-butylperoxy)-2,5-dimethyl-3-hexyne, bis(1-(tert-butylperoxy)-1-methylethyl)benzene, 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane, tert-butyl hydroperoxide, tert-butyl peracetate, tert-butyl peroxide, tert-butyl peroxybenzoate, tert-butylperoxy isopropyl carbonate, cumene hydroperoxide, cyclohexanone peroxide, dicumyl peroxide, lauroyl peroxide, 2,4-pentanedione peroxide, peracetic acid, and potassium persulfate. Typically, such initiators are radical polymerization initiators which may be thermally activated.
[0180] Further preferred initiators for radical polymerization are: acetophenone, p-anisil, benzil, benzoin, benzophenone, 2-benzoylbenzoic acid, 4,4-bis(diethylamino)benzophenone, 4,4-bis(dimethylamino)benzophenone, benzoin methyl ether, benzoin isopropyl ether, benzoin isobutyl ether, benzoin ethyl ether, 4-benzoylbenzoic acid, 2,2-bis(2-chlorophenyl)-4,4,5,5-tetraphenyl-1,2-biimidazole, methyl 2-benzoylbenzoate, 2-(1,3-benzodioxol-5-yl)-4,6-bis(trichloromethyl)-1,3,5-triazine, 2-benzyl-2-(dimethylamino)-4-morpholinobutyrophenone, ()-camphorquinone, 2-chlorothioxanthone, 4,4-dichlorobenzophenone, 2,2-Diethoxyacetophenone, 2,2-Dimethoxy-2-phenylacetophenone, 2,4-diethylthioxanthen-9-one, diphenyl(2,4,6-trimethylbenzoyl)phosphine oxide, 1,4-dibenzoylbenzene, 2-ethylanthraquinone, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methylpropiophenone, 2-hydroxy-4-(2-hydroxyethoxy)-2-methylpropiophenone, 2-isopropylthioxanthone, lithium phenyl(2,4,6-trimethylbenzoyl)phosphinate, 2-methyl-4-(methylthio)-2-morpholino-propiophenone, 2-isonitrosopropiophenone, 2-phenyl-2-(p-toluenesulfonyl-oxy)acetophenone, and phenylbis(2,4,6-trimethylbenzoyl)phosphine oxide. Typically, such initiators are radical polymerization initiators which may be photochemically activated.
[0181] Preferred initiators for ionic polymerization are: alkyl lithium compounds, alkylamine lithium compounds and pentamethylcyclopentadienyl (Cp*) complexes of titanium, zirconium and hafnium.
[0182] Further preferred initiators for ionic polymerization are: bis(4-tert-butylphenyl)iodonium hexafluorophosphate, bis(4-fluorophenyl)iodonium trifluoromethanesulfonate, cyclopropyldiphenylsulfonium tetrafluoroborate, dimethylphenacylsulfonium tetrafluoroborate, diphenyliodonium hexafluorophosphate, diphenyliodonium hexafluoroarsenate, diphenyliodonium trifluoromethanesulfonate, 2-(3,4-dimethoxystyryl)-4,6-bis(trichloromethyl)-1,3,5-triazine, 2-[2-(furan-2-Avinyl]-4,6-bis(trichloromethyl)-1,3,5-triazine, 4-isopropyl-4-methyldiphenyliodonium tetrakis(pentafluorophenyl)borate, 2-[2-(5-methylfuran-211)vinyl]-4,6-bis(trichloromethyl)-1,3,5-triazine, 2-(4-methoxyphenyl)-4,6-bis(trichloromethyl)-1,3,5-triazine, 2-(4-methoxystyryl)-4,6-bis(trichloro-methyl)-1,3,5-triazine, (2-methylphenyl)(2,4,6-trimethylphenyl)iodonium trifluoromethanesulfonate, (3-methylphenyl)(2,4,6-trimethylphenyl)iodonium trifluoromethanesulfonate, (4-methylphenyl)(2,4,6-trimethylphenyl)iodonium trifluoromethanesulfonate, 4-nitrobenzenediazonium tetrafluoroborate, (4-nitrophenyl)(phenyl)iodonium trifluoromethanesulfonate, triphenylsulfonium tetrafluoroborate, triphenylsulfonium bromide, tri-p-tolylsulfonium hexafluorophosphate, tri-p-tolylsulfonium trifluoromethanesulfonate, [3-(trifluoromethyl)phenyl](2,4,6-trimethylphenyl)iodonium trifluoromethanesulfonate, and [4-(trifluoromethyl)phenyl](2,4,6-trimethyl-phenyl)iodonium trifluoromethanesulfonate. Typically, such initiators are cationic polymerization initiators which may be photochemically activated.
[0183] Further preferred initiators for ionic polymerization are: acetophenone 0-benzoyloxime, 1,2-bis(4-methoxyphenyI)-2-oxoethyl cyclohexylcarbamate, nifedipine, 2-nitrobenzyl cyclohexylcarbamate, 2-(9-oxoxanthen-2-yl)propionic acid 1,5,7-triazabicyclo[4.4.0]dec-S-ene salt, 2-(9-oxoxanthen-2-yl)propionic acid 1,5-diazabicyclo[4.3.0]non-S-ene salt, and 2-(9-oxoxanthen-2-yl)propionic acid 1,8-diazabicyclo[5.4.0]undec-7-ene salt. Typically, such initiators are anionic polymerization initiators which may be photochemically activated.
[0184] Exposure to radiation includes exposure to visible light and/or UV light. It is preferred that the visible light is electromagnetic radiation with a wavelength from >380 to 780 nm, more preferably from >380 to 500 nm. It is preferred that the UV light is electromagnetic radiation with a wavelength of 380 nm, more preferably a wavelength from 100 to 380 nm. More preferably, the UV light is selected from UV-A light having a wavelength from 315 to 380 nm, UV-B light having a wavelength from 280 to 315 nm, and UV-C light having a wavelength from 100 to 280 nm.
[0185] As UV light sources Hg-vapor lamps or UV-lasers are possible, as IR light sources ceramic-emitters or IR-laser diodes are possible and for light in the visible area laser diodes are possible.
[0186] Preferred UV light sources are light sources having a) a single wavelength radiation with a maximum of <255 nm such as e.g. 254 nm and 185 nm Hg low-pressure discharge lamps, 193 nm ArF excimer laser and 172 nm Xe2 layer, or b) broad wavelength distribution radiation with a wavelength component of <255 m such as e.g. non-doped Hg low-pressure discharge lamps.
[0187] In a preferred embodiment of the present invention the light source is a xenon flash light. Preferably, the xenon flash light has a broad emission spectrum with a short wavelength component going down to about 200 nm.
[0188] There is further provided a dielectric polymer material, which is obtainable or obtained by the above-mentioned method for forming a dielectric polymer material according to the present invention. The polymer material is preferably a linear or crosslinked polymer, more preferably a linear polymer.
[0189] There is further provided a dielectric polymer material, which comprises at least one repeating unit derived from the bismaleimide compound of Formula (1) or (2) as defined above.
[0190] In a preferred embodiment, the dielectric polymer material comprises at least one repeating unit, which comprises a structural unit represented by Formula (12) or (13):
##STR00023## [0191] wherein represents a single bond or double bond; and [0192] T, X, R.sup.a, R.sup.b, n and m have one of the definitions mentioned above for Formula (1) and (2) or related preferred, more preferred, particularly preferred or most preferred embodiments.
[0193] In a preferred embodiment, the dielectric polymer material further contains additional repeating units derived from the additional compounds being capable to react with the bismaleimide compounds as defined above. Moreover there is provided an electronic device comprising a dielectric polymer material according to the present invention. For the electronic device it is preferred that the polymer material forms a dielectric layer. The dielectric layer serves to electrically separate one or more electronic components being part of the electronic device from each other.
[0194] Preferably, the electronic device is a microelectronic device and the dielectric polymer material is comprised as a repassivation material in a redistribution layer of the microelectronic device.
[0195] The present invention is further illustrated by the examples following hereinafter which shall in no way be construed as limiting. The skilled person will acknowledge that various modifications, additions and alternations may be made to the invention without departing from the spirit and scope of the invention as defined in the appended claims.
Examples
[0196] A Synthesis of Building Blocks
Synthesis of (9H-fluorene-9,9-diyl)bis(4,1-phenylene) bis(1,3-dioxo-1,3-dihydroisobenzofuran-5-carboxylate) (1)
[0197] ##STR00024##
[0198] 4,4-(9H-fluorene-9,9-diyl)diphenol (5 mmol) and trimellitic anhydride (TMAC, 15 mmol) was reacted in anhydrous acetone in the presence of pyridine. After the reaction, the solvent was removed, the pale-yellow solid obtained was washed with toluene and subsequently water, and dried at 200 C. for 12 h under vacuum. The crude product was recrystallized from a mixed solvent (toluene/acetic anhydride, 25/2, v/v), and vacuum-dried at 200 C. for 12 h (total yield: 50%).
[0199] Analytics: .sup.1H NMR (500 MHz, THF-d.sub.8): =8.74 (s, 2H), 8.71 (dd, J=7.9, 1.4 Hz, 2H), 8.23 (d, J=7.9 Hz, 2H), 7.90 (d, J=7.5 Hz, 2H), 7.56 (d, J=7.6 Hz, 2H), 7.43 (td, J=7.5, 1.0 Hz, 2H), 7.40-7.32 (m, 6H), 7.27-7.22 (m, 4H) ppm.
Synthesis of 2,7-bis(4,4,5,5-tetramethyl-1,3,2-dioxaborolan-2-yl)-9,9-spirobi[fluorene] (2)
[0200] ##STR00025##
[0201] 2,7-dibromo-9,9-spirobi[9H-fluorene] (20 g, 42 mmol), bis(pinacolato)-diboron (25.5 g, 100 mmol) and [1,1-bis(diphenyl phosphino)ferrocene] dichloro palladium (II) (1 g, 1 mmol) were dissolved in 360 mL dioxane under nitrogen and stirred for 24 h at 85 C. The mixture was cooled down to room temperature, quenched with water and subsequently extracted (3 times) using dichloromethane. The organic layer was filtered through SiO.sub.2, dried over Na.sub.2SO.sub.4, filtrated and the solvent was distilled off using a rotary evaporator. The crude product was treated with hot ethanol, filtered and vacuum-dried yielding a white powder (19.5 g, 34 mmol, 81%).
Synthesis of 9,9-spirobi[fluorene]-2,7-diol (3)
[0202] ##STR00026##
[0203] 2,7-bis(4,4,5,5-tetramethyl-1,3,2-dioxaborolan-2-yl)-9,9-spirobi[fluorene] (2) (19.5 g, 34 mmol) was dissolved together with acetic acid (35 mL) in 300 mL THF/H.sub.2O (7:1, v/v). Hydrogen peroxide (27 mL) was added dropwise and the reaction mixture was stirred at room temperature for 12 h. The mixture was then quenched with water (300 mL) and extracted with MTBE (3150 mL). The organic layer was washed with iron(II) sulfate heptahydrate until no color change occurred, dried over Na.sub.2SO.sub.4, filtered, evaporated and vacuum dried. The crude product was purified by column chromatography (SiO.sub.2, gradient from DCM to DCM/MTBE 19:1, v/v) yielding 9.4 g (25.2 mmol, 78%) of compound (3).
[0204] Analytics: .sup.1H NMR (500 MHz, THF-d.sub.8): =7.85 (d, J=7.7 Hz, 2H), 7.80 (d, J=1.4 Hz, 2H), 7.51 (dd, J=8.3, 1.3 Hz, 2H), 7.31 (t, J=7.5 Hz, 2H), 7.07 (t, J=7.5 Hz, 2H), 6.73-6.65 (m, 4H) ppm.
Synthesis of 9,9-Spirobi[fluorene]-2,7-diyl-bis(1,3-dioxo-1,3-dihydroisobenzofuran-5-carboxylate) (4)
[0205] ##STR00027##
[0206] 9,9-spirobi[fluorene]-2,7-diol (3) (25.2 mmol, 9.4 g) and TMAC (55.5 mmol, 11.9 g) was reacted in anhydrous THF in the presence of pyridine (80.7 mmol, 6.5 mL). After the reaction, the solvent was removed, the pale-yellow solid obtained was washed with toluene and subsequently water, and dried at 200 C. for 12 h under vacuum. The crude product was recrystallized from a mixed solvent (toluene/acetic anhydride, 25/2, v/v), and vacuum-dried at 200 C. for 12 h (total yield: 70%).
[0207] Analytics: .sup.1H NMR (500 MHz, THF-d.sub.8): =8.62 (s, 2H), 8.58 (dd, J=7.9, 1.4 Hz, 2H), 8.13 (d, J=7.9 Hz, 2H), 8.04 (d, J=8.4 Hz, 2H), 7.89 (d, J=7.7 Hz, 2H), 7.43 (dd, J=8.4, 2.2 Hz, 2H), 7.40-7.34 (m, 2H), 7.15 (td, J=7.5, 1.1 Hz, 2H), 6.82 (d, J=7.6 Hz, 2H), 6.67 (d, J=2.1, 2H) ppm.
Synthesis of 4,4-((1r,3r)-adamantane-2,2-diyl)diphenol (5)
[0208] ##STR00028##
[0209] 2-adamantanone (40 mmol, 6.0 g) was added to a mixture of 25 mL toluene and molten phenol (100 mmol, 9.4 g) at 50 C. under a nitrogen atmosphere and stirred until it became homogeneous. 3-mercaptopropionic acid (3.4 mmol, 0.3 mL), methane sulfonic acid (3 mL) and trifluoromethanesulfonic acid (0.3 mL) was added dropwise and the reaction mixture was kept at 50 C. for 12 h, during which a white solid precipitated. The solid was filtered, washed with hot water and recrystallized from ethanol to afford colorless needles. 47% yield.
[0210] Analytics: .sup.1H NMR (500 MHz, DMSO-d.sub.6): =9.02 (s, 2H), 7.20-7.15 (m, 4H), 6.60 (d, J=7.6 Hz, 4H), 3.17 (s, 2H), 1.91 (d, J=12.3 Hz, 4H), 1.74 (s, 2H), 1.68-1.62 (m, 6H) ppm.
Synthesis of 7,7-((((1r,3r)-adamantane-2,2-diyl)bis(4,1-phenylene))bis(oxy))bis(heptan-1-amine) hydrochlorid (6)
[0211] ##STR00029##
[0212] Tert-butyl (7-hydroxyheptyl) carbamate (31 mmol, 7.2 g) was dissolved together with compound (5) (31 mmol, 9.9 g) in THF (30 mL) at 0 C. Subsequently a solution of DEAD (40 wt.-% solution in toluene; 21.1 mL, 46.5 mmol) and triphenylphosphine (12.2 g, 46.5 mmol) in THF (50 mL) was added at 0 C. The reaction mixture was stirred at room temperature. After 24 h the solvent was evaporated and the resulted crude product was purified by column chromatography on silica gel (AcOEt/Hexane=1:8). The boc-protected intermediate product was dissolved in 100 mL 4 N HCl in dioxane and stirred at room temperature for 2 h. The solvent was evaporated and the resulting crude product was recrystallized in ethanol resulting 16.8 g (88%) as a colorless solid.
[0213] Analytics: .sup.1H NMR (500 MHz, DMSO-d.sub.6): =7.99 (broad s), 7.30 (d, J=7.6 Hz, 4H), 6.75 (d, J=7.6 Hz, 4H), 3.86-3.83 (m, 4H), 3.22 (s, 2H), 2.73 (m, 4H), 1.90-1.87 (m, 4H), 1.73 (s, 2H), 1.68-1.65 (m, 12H), 1.55-1.52 (m, 4H), 1.36-1.29 (m, 12H) ppm.
[0214] B Synthesis of Oligomers
[0215] Synthesis of Oligomer (7)
##STR00030##
[0216] Triethylamine (48.8 mmol, 4.9 g) was dissolved in p-xylene (80 mL) and mixed carefully with methane sulfonic acid (50.2 mmol, 4.8 g). The mixture was stirred 10 minutes at room temperature and Priamine1075 (13.9 mmol, 7.7 g) and dianhydride (1) (6.9 mmol, 5 g) are subsequently added. The reaction mixture was heated to reflux using a Dean-Stark apparatus for 12 h, then cooled to room temperature and maleic anhydride (17.4 mmol, 1.7 g)) was slowly added. The mixture was heated again to reflux using a Dean-Stark apparatus for 12 h. An additional 50 mL of p-xylene was added after the mixture had been cooled down to room temperature. The mixture was finally added dropwise to methanol (0.4 L) to precipitate the oligomer. After removing the solvent the crude product was washed twice with methanol and vacuum-dried to produce 10.3 g (71%) of a brown waxy resin (7).
[0217] Analytics: GPC: M.sub.n: 4.9 kDa PDI: 1.95. .sup.1H NMR (500 MHz, THF-d.sub.8) =8.51 (dd, J=9.3, 4.2 Hz), 7.98 (dd, J=8.4, 3.7 Hz), 7.85 (d, J=7.7 Hz), 7.51 (d, J=7.7 Hz), 7.46-7.21 (m), 7.18 (d, J=8.1 Hz), 6.75 (d, J=3.5 Hz), 3.67 (t, J=7.2 Hz), 3.44 (td, J=7.2, 3.0 Hz), 2.52 (s), 1.68 (t, J=7.2 Hz), 1.60-1.51 (m), 1.40 (s), 1.36-1.32 (m), 1.29 (s), 0.88 (dd, J=7.7, 3.9 Hz), 0.88-0.81 (m) ppm.
[0218] Synthesis of Oligomer (8)
##STR00031##
[0219] Triethylamine (48.8 mmol, 4.9 g) was dissolved in p-xylene (80 mL) and mixed carefully with methane sulfonic acid (50.2 mmol, 4.8 g). The mixture was stirred 10 minutes at room temperature and Priamine1075 (14.1 mmol, 7.8 g) and dianhydride (4) (7.1 mmol, 5 g) are subsequently added. The reaction mixture was heated to reflux using a Dean-Stark apparatus for 12 h. The reaction mixture was cooled to room temperature and maleic anhydride (1.75 g, 17.6 mmol) was slowly added. The mixture was heated again to reflux using a Dean-Stark apparatus for 12 h. An additional 50 mL of p-xylene was added after the mixture had been cooled down to room temperature. The mixture was finally added dropwise to methanol (0.4 L) to precipitate the oligomer. After removing the solvent the crude product was washed twice with methanol and vacuum-dried to produce 11 g (78%) of a brown waxy resin (8).
[0220] Analytics: GPC: M.sub.n: 6.3 kDa; PDI: 1.80. .sup.1H NMR (500 MHz, THF-d.sub.8) =8.29-8.25 (m), 7.86 (d, J=8.4), 7.78-7.69 (m), 7.25 (d, J=8.0 Hz), 7.20 (t, J=7.6 Hz), 7.08-7.02 (m), 6.98 (t, J=2.1 Hz), 6.70 (dd, J=8.2, 6.6 Hz), 6.66 (d, J=7.7 Hz), 6.58 (s), 6.51 (d, J=2.1 Hz), 3.49 (d, J=7.4), 3.29 (t, J=7.1 Hz), 1.55-1.46 (m), 1.44-1.35 (m), 1.29-1.03 (m), 0.81-0.67 (m) ppm.
[0221] Synthesis of Oligomer (9)
##STR00032##
[0222] Triethylamine (50.1 mmol, 5.1 g) was dissolved in p-xylene (75 mL) and mixed carefully with methane sulfonic acid (51.5 mmol, 5.0 g). The mixture was stirred 10 minutes at room temperature and Priamine1071 (10 mmol, 5.5 g), diamine (6) (4.3 mmol, 2.7 g) and dianhydride (1) (7.1 mmol, 5 g) are subsequently added.
[0223] The reaction mixture was heated to reflux using a Dean-Stark apparatus for 12 h. The reaction mixture was cooled to room temperature and maleic anhydride (1.75 g, 17.6 mmol) was slowly added. The mixture was heated again to reflux using a Dean-Stark apparatus for 12 h. An additional 50 mL of p-xylene was added after the mixture had been cooled down to room temperature. The mixture was finally added dropwise to methanol (0.4 L) to precipitate the oligomer. After removing the solvent the crude product was washed twice with methanol and vacuum-dried to produce 13 g (82%) of a brown waxy resin (9).
[0224] Analytics: GPC: M.sub.n: 3.7 kDa; PDI: 1.88. .sup.1H NMR (500 MHz, THF-d.sub.8) =8.55-8.48 (m), 7.96 (td, J=7.7, 7.3, 3.4 Hz), 7.82 (dd, J=25.0, 7.6 Hz), 7.51 (d, J=7.6 Hz), 7.38 (t, J=7.6 Hz), 7.35-7.27 (m), 7.27-7.19 (m), 7.19 (q, J=2.2 Hz), 7.19-7.11 (m) 6.87 (d, J=7.9 Hz), 6.75 (d, J=4.2 Hz), 6.75-6.65 (m), 3.83 (q, J=6.4, 5.7 Hz), 3.66 (q, J=6.8 Hz), 3.43 (qd, J=11.6, 9.3, 5.7 Hz), 3.20 (s), 2.49 (s), 2.07 (d, J=12.3 Hz), 2.00 (s), 1.71-1.64 (m), 1.58-1.51 (m), 1.35 (s), 1.31-1.27 (m), 0.88 (dt, J=13.0, 6.9 Hz) ppm.
[0225] Synthesis of Oligomer (10)
##STR00033##
[0226] Triethylamine (60.1 mmol, 6.1 g) was dissolved in p-xylene (80 mL) and mixed carefully with methansulfonic acid (61.8 mmol, 5.9 g). The mixture was stirred 10 minutes at room temperature and Priamine1071 (12 mmol, 6.6 g), N.sup.1-(3-aminopropyl)-N.sup.1-(3,5-bis((2-ethylhexyl)oxy)phenyl)pentane-1,5-diamine hydrochloride (5.2 mmol, 2.9 g) and dianhydride (1) (8.6 mmol, 6 g) are subsequently added.
[0227] The reaction mixture was heated to reflux using a Dean-Stark apparatus for 12 h. The reaction mixture was cooled to room temperature and maleic anhydride (2.1 g, 21.5 mmol) was slowly added. The mixture was heated again to reflux using a Dean-Stark apparatus for 12 h. An additional 50 mL of p-xylene was added after the mixture had been cooled down to room temperature. The mixture was finally added dropwise to methanol (0.4 L) to precipitate the oligomer. After removing the solvent the crude product was washed twice with methanol and vacuum-dried to produce 12 g (80%) of a brown waxy resin (10).
[0228] Analytics: GPC: M.sub.n: 3.9 kDa; PDI: 1.92. .sup.1H NMR (500 MHz, THF-d.sub.8) =8.55-8.46 (m), 8.00-7.92 (m), 7.85 (d, J=7.7 Hz), 7.79 (s), 7.51 (d, J=7.2 Hz), 7.45-7.36 (m), 7.38-7.26 (m), 7.26-7.16 (m), 7.19-7.10 (m), 6.86 (dd, J=8.5, 7.5 Hz), 6.75 (d, J=4.1 Hz), 3.86 (d, J=6.1 Hz), 3.66 (ddt, J=21.7, 14.4, 6.4 Hz), 3.44 (t, J=7.2 Hz), 3.39 (s), 2.93 (s), 2.00 (s), 2.00 (s), 1.71-1.63 (m), 1.55 (s), 1.56-1.50 (m), 1.47-1.41 (m), 1.40-1.31 (m), 1.29 (s), 1.29 (d, J=3.5 Hz), 0.90 (td, J=12.7, 11.2, 5.9 Hz) ppm.
[0229] C Mechanical Testing
[0230] Dynamic Mechanical Analysis
[0231] Free standing films were prepared as follows: Concentrated solution of the oligomer mixed with photoinitiator and structural additive is slit coated on a glass substrate. The resulted film is firstly dried at room temperature and then at 100 C. for 30 min on a hot plate. The film is cured via broadband UV exposure (dose: 10 J/cm.sup.2) and finally removed from the substrate after soaking with water. The free standing film is air-dried for 20 h. Dynamic mechanical analysis (DMA) was performed on a Netzsch DMA 242 E instrument in air with a heating rate of 5 C./min.
[0232] Results DMA: [0233] (1) Oligomer (7) is cured together with 5 wt.-% Irgacure OXE-02. See
[0238] Reference Example: Comparable DMA measurements for adamantane-containing oligomer (11) (prior art; Mn: 4.8; PDI: 1.95) with the following structure:
##STR00034## [0239] (1) Oligomer (11) is cured together with 5 wt.-% Irgacure OXE-02. See
[0241] D Spin Coating Behavior
[0242] Oligomer (7) and Oligomer (11) were each coated on a 4-inch Si wafer (cleaned with isopropyl alcohol) using a Lab-spin 8 spin-coater (Suss MicroTech). The films were soft-baked at 100 C. for 10 min on a hot plate, subsequently exposed to UV-light (UVcube2000, Hnle, air, 10 J/cm.sup.2, broadband) and finally hard-baked at 175 C. for 30 min again on a hot plate. Residual film thickness was measured on DektakXT benchtop profilometer (see
CONCLUSION
[0243] It was found that the introduction of a cardo segment based on a fluorene group led to materials with higher glass transition temperatures of about 20 C. compared to adamantane-containing derivatives. Although, it is known that cardo or spiro-type groups increase the glass transition temperature of polymers (see background of the invention) as it is the case also for adamantane groups, the extent of increase is significant and was not expected by the inventors.
[0244] In addition, compound (7) showed a more favorable film forming behavior by spin coating compared to reference compound (11), in particular with regard to higher film thicknesses. Oligomers with comparable molecular weight and comparable size distribution (Mn: each about 4.8 kDa and PDI about 1.9) differ in viscosity, which essentially leads to a higher residual film thickness of compound (7) corresponding to the higher viscosity. In view of the fact that a film thickness of >10 nm is required in various package designs, especially for use as a redistribution layer in advanced packaging, this is an advantageous property of the cardo/spiro moiety containing compounds compared to the reference material.