PREFABRICATED MODULE

Abstract

The present invention discloses a prefabricated module, including a bottom plate, a left side plate, a top plate, and a right side plate. The bottom plate, the left side plate, the top plate, and the right side plate are connected in sequence to form a closed loop. Filling internal molds are provided inside the bottom plate, the left side plate, the top plate and the right side plate. The filling internal molds are provided with a plurality of through holes. Tensile members are further provided inside the prefabricated module, the tensile members are continuously distributed inside the bottom plate, the left side plate, the top plate and the right side plate, and the tensile members are connected end to end. The filling internal molds and the tensile members are encapsulated inside an inorganic composite material. The structure of the prefabricated module can improve the strength and reduce the weight.

Claims

1. A prefabricated module, comprising a bottom plate, a left side plate, a top plate and a right side plate, the bottom plate, the left side plate, the top plate and the right side plate are connected in sequence to form a closed loop; wherein filling internal molds are provided inside the bottom plate, the left side the top plate and the right side plate; the filling internal molds are provided with a plurality of through holes, and the through holes are perpendicular to the corresponding bottom plate, left side plate, top plate or right side plate; tensile members are further provided inside the prefabricated module, the tensile members are continuously distributed inside the bottom plate, the left side plate, the top plate and the right side plate, and the tensile members are connected end to end; and the filling internal molds and the tensile members are encapsulated inside an inorganic composite material.

2. The prefabricated module according to claim 1, wherein the tensile members are steel bars or fiber reinforced bars or steel wire ropes.

3. The prefabricated module according to claim 1, wherein a direction parallel to the bottom plate, the left side plate, the top plate and the right side plate at a same time is a depth direction, a plurality of filling internal molds are arranged at intervals along the depth direction, and the tensile members are distributed in gaps between two adjacent filling internal molds.

4. The prefabricated module according to claim 1, wherein the direction parallel to the bottom plate, the left side plate, the top plate and the right side plate at the same time is a depth direction, the filling internal molds are provided with grooves, the grooves extend in a direction perpendicular to the depth direction, the grooves of the filling internal molds inside the bottom plate, the left side plate, the top plate and the right side plate are communicated with each other, and the tensile members are located in the grooves.

5. The prefabricated module according to claim 4, wherein the bottom of the groove is also provided with the through holes.

6. The prefabricated module according to claim 1, wherein the inorganic composite material is concrete or high-strength concrete or ultra-high-performance concrete.

7. The prefabricated module according to claim 1, wherein the prefabricated module further comprises locating members, the locating members are used for fixing the tensile members, and the locating members are vertically and fixedly connected to the tensile members.

8. The prefabricated module according to claim 7, wherein the locating members are steel bars or fiber reinforced bars or steel wire ropes.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0013] FIG. 1 is a schematic perspective view of a prefabricated module according to Embodiment 1 of the present invention;

[0014] FIG. 2 is a schematic diagram of the prefabricated module in FIG. 1 without an inorganic composite material;

[0015] FIG. 3 is a schematic enlarged view of region A in FIG. 2;

[0016] FIG. 4 is a schematic diagram of filling internal molds of the prefabricated module in an embodiment;

[0017] FIG. 5 is a schematic top view of the prefabricated module of Embodiment 1 (transparency of the inorganic composite material);

[0018] FIG. 6 is a schematic cross-sectional view of the prefabricated module of Embodiment 1 perpendicular to tensile members;

[0019] FIG. 7 is a schematic diagram of a prefabricated module of Embodiment 2 (without an inorganic composite material).

[0020] In the figures: depth direction X, bottom plate 1, left side plate 2, top plate 3, right side plate 4, filling internal mold 5, through hole 6, tensile member 7, groove 8, inorganic composite material 9.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The present invention will be further described in detail below with reference to the accompanying drawings.

Embodiment 1

[0022] With reference to FIGS. 1-4, a prefabricated module includes a bottom plate 1, a left side plate 2, a top plate 3 and a right side plate 4, and the bottom plate 1, the left side plate 2, the top plate 3 and the right side plate 4 are connected in sequence to form a closed loop; filling internal molds 5 are provided inside the bottom plate 1, the left side plate 2, the top plate 3 and the right side plate 4; the filling internal molds 5 are provided with a plurality of through holes 6, and the through holes 6 are perpendicular to the corresponding bottom plate, left side plate, top plate or right side plate; the direction parallel to the bottom plate, the left side plate, the top plate and the right side plate at the same time is a depth direction X; the filling internal molds 5 are provided with grooves 8, the grooves 8 extend in a direction perpendicular to the depth direction X, the grooves 8 of the filling internal molds 5 inside the bottom plate, the left side plate, the top plate and the right side plate are communicated with each other, and the grooves 8 may be located in the outer surfaces and/or inner surfaces of the filling internal molds 5; tensile members 7 are further provided inside the prefabricated module, the tensile members 7 are located in the grooves 8, the tensile members 7 are continuously distributed inside the bottom plate 1, the left side plate 2, the top plate 3 and the right side plate 4, and the tensile members 7 are connected end to end; the filling internal molds 5 and the tensile members 7 are encapsulated inside an inorganic composite material 9, and the thermal conductivity of the filling internal molds 5 is less than that of the inorganic composite material 9.

[0023] The tensile members 7 are steel bars or fiber reinforced bars or steel wire ropes or other structures to bind the bottom plate 1, the left side plate 2, the top plate 3 and the right side plate 4 together, so as to ensure the overall structural strength of the prefabricated module.

[0024] The grooves 8 mark the positions of the tensile members 7 to appropriately reduce the thicknesses of the bottom plate, the left side plate, the top plate and the right side plate, and the grooves 8 can be filled with the inorganic composite material to improve the overall structural strength of the prefabricated module.

[0025] The filling internal molds 5 may be made of a light foam material, which reduces the overall weight of the prefabricated module, improves the thermal insulation performance of the prefabricated module, and is beneficial to energy conservation and emission reduction.

[0026] Preferably, the bottom of the groove 8 is also provided with through holes 6. This improves the encapsulation property of the tensile members, and is beneficial to the uniform distribution of the inorganic composite material.

[0027] The inorganic composite material may be concrete or high-strength concrete or ultra-high-performance concrete, or other high-performance materials that can be used for casting.

[0028] Preferably, the prefabricated module further includes locating members (not shown), the locating members are used for fixing the tensile members 7, and the locating members are vertically and fixedly connected to the tensile members 7. Preferably, the locating members are steel bars or fiber reinforced bars or steel wire ropes. After the tensile members are located and fixed by a plurality of locating members, the positions of all the tensile members 7 can be fixed during the production of the prefabricated module.

Embodiment 2

[0029] As shown in FIG. 5, the difference from Embodiment 1 is that a plurality of filling internal molds 5 are provided at intervals alongin the depth direction X, and the tensile members 7 are distributed in gaps between two adjacent internal molds. This arrangement can ensure the integrity of the inorganic composite material on both sides of the filling internal molds and the inorganic composite material between two adjacent filling internal molds, and appropriately reduces the thicknesses of the bottom plate, the left side plate, the top plate and the right side plate on the basis of ensuring the overall structural strength and thermal insulation performance of the prefabricated module.

[0030] The production method of the present invention greatly improves the production efficiency and integrity of the prefabricated module. The prefabricated module of the present invention is at least equivalent to the integration of two floors and two wall panels in a traditional prefabricated building, which is beneficial to improving the integration and industrialization level of prefabricated buildings.

[0031] The embodiments of the present invention are described above with reference to the accompanying drawings, and the embodiments of the present invention and the features of the embodiments may be combined with each other without conflicts. The present invention is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are merely illustrative but not restrictive. Many forms may also be made by those of ordinary skill in the art under the enlightenment of the present invention without departing from the purpose of the present invention and the scope of the claims, and these forms fall into the scope of the present invention.