PROTECTIVE CAPSULES FOR EARTH MOVING MACHINES
20240011254 ยท 2024-01-11
Assignee
Inventors
- Marquez Llinas JORDI (Terrassa, ES)
- Gimeno Tordera ALBERT (Barcelona, ES)
- Ferrandiz Borras VICENT (Sant Cugat del Valles, ES)
Cpc classification
International classification
Abstract
A capsule for protecting an electronic device for an earth moving machine, the capsule comprising one or more walls arranged so as to form both an inner chamber configured for housing an electronic device, and an opening through which the inner chamber is accessed, the opening being at least partially covered by a cover, the one or more walls provide the capsule with a geometry that is convex and adapted for allowing extraction of the capsule from a cavity of the earth moving machine by rotating the capsule. Also, a device for an earth moving machine comprising a cavity and a capsule.
Claims
1. A capsule for protecting an electronic device for an earth moving machine, the capsule comprising one or more walls arranged so as to form both an inner chamber configured for housing an electronic device, and an opening through which the inner chamber is accessed, the opening being at least partially covered by a cover, wherein the one or more walls provide the capsule in at least one portion thereof with a geometry that is convex and adapted for allowing extraction of the capsule from a cavity of the earth moving machine by rotating the capsule about a rotating axis, where a cross-section of the capsule where the at least one portion starts extends over a plane defined by both the longitudinal axis of the capsule and an axis transverse thereto, where the rotating axis is parallel to the axis transverse to the longitudinal axis.
2. (canceled)
3. The capsule of claim 1, wherein the cover is on a first end of the capsule and the geometry is convex towards a second end of the capsule, the second end being opposite the first end.
4. The capsule of claim 1, wherein the cover comprises one or more protruding surfaces for allowing an extraction tool to apply torque thereon for extraction of the capsule from the cavity, the one or more protruding surfaces extending parallel to a largest surface of the cover.
5. The capsule of claim 1, wherein the capsule further comprises a cap removably couplable to the cover, the cap comprising one or more protrusions for contacting walls of the cavity.
6. (canceled)
7. The capsule of claim 1, wherein the capsule has a cuboid shape and two opposite edges of the one or more walls are rounded or chamfered.
8. The capsule of claim 1, wherein the cover is provided with one or more edges and one or more edges are perpendicular to the largest surface of the cover.
9. The capsule of claim 1, wherein the cover comprises a slot antenna.
10. The capsule of claim 1, wherein the cover comprises one or more grooves each adapted to receive a sensor.
11. The capsule of claim 1, wherein the one or more walls are shaped such that the capsule comprises a longitudinal axis, a width axis, and a depth axis, wherein the width and depth axes are perpendicular to each other and both are perpendicular to the longitudinal axis; wherein the maximum length of the capsule measured along the longitudinal axis is greater than both the maximum length of the capsule measured along the width axis and the maximum length of the capsule measured along the depth axis.
12. The capsule of claim 1, wherein the one or more walls are shaped such that three edges corresponding to three perpendicular axes of an imaginary box enclosing the capsule have different lengths, wherein the imaginary box encloses the capsule such that all faces thereof tangentially contact at least one point on the surface of the capsule and the imaginary box has the minimum volume possible.
13. The capsule of claim 1, wherein an external surface of the one or more walls does not comprise a screw thread.
14. A device for an earth moving machine comprising: a cavity; and a capsule comprising one or more walls arranged so as to form both an inner chamber configured for housing an electronic device, and an opening through which the inner chamber is accessed, the opening being at least partially covered by a cover, wherein the one or more walls provide the capsule in at least one portion thereof with a geometry that is convex and adapted for allowing extraction of the capsule from the cavity by rotating the capsule about a rotating axis; wherein a cross-section of the capsule where the at least one portion starts extends over a plane defined by both the longitudinal axis of the capsule and an axis transverse thereto; wherein the rotating axis is parallel to the axis transverse to the longitudinal axis; wherein the capsule is introducible in the cavity; wherein the geometry of the at least one portion of the capsule fits in at least one portion of the cavity, and the geometry of the at least one portion of the cavity is adapted for allowing extraction of the capsule from the cavity by rotating the capsule about the rotation axis.
15. The device of claim 14, wherein the geometry of both the at least one portion of the capsule and the at least one portion of the cavity is adapted for allowing the extraction of the capsule from the cavity with application of a force or pressure on the cover offset from the middle of the cover that results in a torque that tends to rotate the capsule to be extracted about the rotation axis.
16. The device of claim 14, wherein the device is one of: a wear element, digging implements, a boom, a stick, a hydraulic cylinder, traction means, or a cabin.
17. The device of claim 14, wherein the device is a wear element comprising an adapter or an intermediate adapter, the adapter or the intermediate adapter having a male portion adapted for insertion into a female portion of a tooth and delimiting a first end of the wear element, and a rear portion delimiting a second end of the wear element, wherein the cavity is arranged in a location in the male portion, the location being: a surface at a tooth engaging end; or adjacent to a through hole of the adapter or intermediate adapter for receiving a pin for mechanically coupling the adapter or the intermediate adapter with the tooth, and between the through hole and the second end; or adjacent to the through hole (220), and between the through hole?:0) and the tooth engaging end.
18. An assembly comprising: a first device for an earth moving machine, and a second device for an earth moving machine; wherein the first device comprises: a cavity, and a capsule comprising one or more walls arranged so as to form both an inner chamber configured for housing an electronic device, and an opening through which the inner chamber is accessed, the opening being at least partially covered by a cover, wherein the one or more walls provide the capsule in at least one portion thereof with a geometry that is convex and adapted for allowing extraction of the capsule from the cavity by rotating the capsule about a rotating axis; wherein a cross-section of the capsule where at least one portion starts extends over a plane defined by both the longitudinal axis of the capsule and an axis transverse thereto; wherein the rotating axis is parallel to the axis transverse to the longitudinal axis; wherein the capsule is introducible in the cavity; wherein the geometry of the at least one portion of the capsule fits in at least one portion of the cavity, and the geometry of the at least one portion of the cavity is adapted for allowing extraction of the capsule from the cavity by rotating the capsule about the rotation axis; wherein the second device is attached or attachable to the first device; wherein the capsule of the first device comprises at least one Hall-effect sensor each on one groove of the one or more grooves, and the second device comprising one or more magnets arranged such that each magnet is at a distance from one Hall-effect sensor when the second device is attached to the first device, the distance being less than 5 cm.
19. (canceled)
20. A method comprising: manufacturing a capsule for protecting an electronic device for an earth moving machine, the capsule comprising one or more walls arranged so as to form both an inner chamber configured for housing an electronic device, and an opening through which the inner chamber is accessible; forming a cover; coupling the cover with the one or more walls so as to at least partially cover the opening; forming the one or more walls such that the capsule comprises, in at least one portion thereof, a geometry that is convex and adapted for allowing extraction of the capsule from a cavity of the earth moving machine by rotating the capsule about a rotating axis, where a cross-section of the capsule where the at least one portion starts extends over a plane defined by both the longitudinal axis of the capsule and an axis transverse thereto, where the rotating axis is parallel to the axis transverse to the longitudinal axis.
21. The method of claim 20, wherein the capsule is manufactured with a potting process where the potting is carried out in a mold shaped according to the capsule.
22. The method of claim 21, further comprising: arranging a device for an earth moving machine; forming the cavity in the device wherein the capsule is introducible in the cavity, wherein the cavity is formed such that the geometry of the at least one portion of the capsule fits in at least one portion of the cavity, wherein a geometry of the at least one portion of the cavity is adapted for allowing extraction of the capsule from the cavity by rotating the capsule about the rotation axis.
23. (canceled)
24. The method of claim 22, wherein the device is a wear element comprising an adapter or an intermediate adapter, the adapter or the intermediate adapter having a male portion adapted for insertion into a female portion of a tooth and delimiting a first end of the wear element, and a rear portion delimiting a second end of the wear element, wherein the cavity is arranged in a location in the male portion, the location being: a surface at a tooth engaging end; or adjacent to a through hole of the adapter or intermediate adapter for receiving a pin for mechanically coupling the adapter or the intermediate adapter with the tooth, and between the through hole and the second end; or adjacent to the through hole, and between the through hole and the tooth engaging end.
25. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0163] To complete the description and in order to provide for a better understanding of the disclosure, a set of drawings is provided. Said drawings form an integral part of the description and illustrate embodiments of the disclosure, which should not be interpreted as restricting the scope of the disclosure, but just as examples of how the disclosure can be carried out. The drawings comprise the following figures:
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DESCRIPTION OF WAYS OF CARRYING OUT THE DISCLOSURE
[0182]
[0183] The capsule 10 is adapted for introduction in a wear element of an earth moving machine, preferably in a cavity formed in a wear element. The capsule 10 has two or more walls 15a, 15b, at least one first wall 15a thereof has a slot antenna 20 formed therein. Either the totality of the at least one first wall 15a or at least a portion surrounding the slot of the slot antenna comprises or is made of an electrically conductive material such as metal like e.g. an alloy, thereby enabling the flow of current(s) for radiation and capturing of electromagnetic waves. The capsule 10, when all the walls 15a, 15b thereof are mechanically coupled, has an inner chamber (illustrated in e.g.
[0184] The first wall 15a (or first walls 15a) has a maximum length in a particular longitudinal direction, in this case along the Y axis illustrated, a maximum width in a particular first transversal direction, in this case along the X axis illustrated, and a thickness in a second transversal direction, in this case along the Z axis illustrated. The slot antenna 20 preferably has a maximum length, which is the length measured along one axis that results in the maximum dimension of the slot antenna 20, in the longitudinal direction that is at least 60% and is less than or equal to 100% of the maximum length of the wall 15a (or walls 15a).
[0185] In this example, the first wall 15a is a cover removably couplable to a second wall or walls 15b, which in this case is a single second wall 15b shaped such that it forms a container, whereas, in some other embodiments, two or more second walls 15b are arranged and coupled so as to form the container with the inner chamber 16 therein. The first wall 15a mechanically couples to one or more of the second walls 15b by way of attaching means such as e.g. screws 19. The attaching means of the first wall 15a also include respective threaded through holes, and the second wall(s) 15b include attaching means in the form of respective threaded holes or threaded through holes (not seen in
[0186] The first wall 15a preferably comprises one or more protruding surfaces 65 extending parallel to the largest surface of the first wall 15a; the one or more protruding surfaces 65 preferably comprise or are of a metallic material, e.g. steel. The protruding surface(s) 65 aids in the extraction process of the capsule 10 by supporting a torque applied thereto for rotating the capsule 10.
[0187] For the sake of clarity, the X, Y and Z axes represented in
[0188]
[0189] In this exemplary embodiment, the wall 15a includes a projecting surface 23 that projects towards the inner chamber when the capsule is provided. The projecting surface 23 can be formed for improving the attachment of the wall 15a to other wall or walls of the capsule for closing the capsule; hence, the projecting surface 23 may result in a hermetic seal of the walls. The slot antenna 20 is also formed in this projecting surface 23.
[0190] The wall 15a includes attaching means in the form of threaded through holes 18a for removable coupling with other wall or walls of the capsule, and threaded holes 18b for attachment of a printed circuit board 32, i.e. PCB, of an electronic device. The electronic device includes attaching means as well by way of screws 39 that cooperate with the threaded holes 18b of the wall 15a. The PCB 32, which is arranged parallel to the wall 15a and adjacent thereto, also includes holes for receiving the screws 39. It will be apparent that other attaching means can be used instead of these threaded holes 18a, 18b and respective screws 39.
[0191] In this exemplary embodiment, the electronic device connects to the slot antenna 20 by way of the PCB 32, more particularly terminals 35, 36 of the PCB or the wall 15a for feeding the slot antenna 20. The terminals 35, 36 can be, for instance, spring contacts with connectors, soldered terminals as shown in
[0192]
[0193] As explained above and best seen in this Figure or in
[0194] As shown in this Figure, the inner chamber 16 houses and protects the electronic device 30, which includes the PCB 32 and a battery 40. The battery 40 is electrically connected to the PCB 32 for powering the electronic components thereof and the slot antenna 20. The battery 40 remains secured within the inner chamber 16 by way of securing means such as clamps (illustrated in e.g.
[0195] Additionally, in other embodiments, the capsule 10 comprises a poka-yoke coupling member (for example as described with reference to the embodiments of
[0196]
[0197] The attaching means of the wall 15b in the form of threaded holes receive screws 19 for coupling the first wall or cover 15a to the second wall or container 15b.
[0198] Although the battery 40 illustrated takes a significant amount of the volume within the inner chamber 16, it will be noted that other types of battery or batteries are also possible within the scope of the present disclosure. By way of example only, one or several button cells can be used.
[0199] The second wall or walls 15b of the capsule 10 preferably provide the capsule 10 with a protruding geometry so as to allow a rotation motion whenever the capsule 10 is to be extracted from a cavity. Further, in some embodiments, at least part of the protruding geometry (and, hence, at least part of the second wall or walls 15b) is rounded or chamfered. In this example, two opposite edges 17g, 17h of the second wall or walls 15b are rounded (e.g. arched) so that they can slide along walls of the cavity.
[0200]
[0201] The capsule 10 includes first, second and third walls 15a-15c. The first wall 15a is removably coupled to the second wall 15b of the capsule 10, and the second wall 15b is preferably permanently coupled to the third wall 15c, the latter being shaped like a container for housing an electronic device in a protected manner. The second wall 15b is shaped such that it provides the third wall 15c with a flange, and the first wall 15a has a similar shape for forming a flange as well.
[0202] When the capsule 10 is provided with a flange, the removal of the first wall 15a may become easier so as to inspect the interior of the capsule 10, retrieve the contents or replace them, for maintenance purposes or for recycling, for example.
[0203] In comparison with the embodiments illustrated in
[0204]
[0205] In comparison with the embodiment of
[0206] Even though the slot antennas 20 of the embodiments of
[0207]
[0208] A first wear element 100 is a tooth 100, and a second wear element 200 is an intermediate adapter 200, but in other embodiments the second wear element is an adapter when a two-part system of wear elements is provided.
[0209] The tooth 100 comprises a female portion 110 adapted to receive a male portion 205 of the intermediate adapter 200 when an earth moving machine is to carry out ground engaging operations.
[0210] A first position 60a for a capsule receiving cavity (illustrated in
[0211] A second position 60b for a cavity (illustrated in
[0212] Another position 60c for a capsule receiving cavity (illustrated in
[0213] For mechanical coupling of both the tooth 100 and the intermediate adapter 200, the male portion 205 of the intermediate adapter introduces in the female portion 110 of the tooth 100 for receiving the intermediate. While inserted, attaching means in the form of e.g. a pin are introduced in both a through hole (shown with reference sign 120 in
[0214] First and second positions 61a, 61b for a cavity (illustrated in
[0215] A third position 61c for a cavity (illustrated in
[0216] Another position 61d for a cavity (illustrated in
[0217] Yet another position 61e for a cavity (illustrated in
[0218] It will be noted that even though
[0219]
[0220] A cavity 126 is formed inside a female portion 110, in a front-most wall 111 of the female portion 110, that is to say, in a wall 111 closest to the wear end 101; it is noted that, in other embodiments, the cavity 126 is formed in other wall within the female portion 110. As it can be observed, the female portion 110 is shaped and dimensioned for receiving a male portion of an intermediate, whereas the cavity 126 is shaped and dimensioned for receiving the capsule 10. The through hole 120 of the tooth 100 is to be aligned with the through hole of the intermediate adapter when the latter is introduced in the tooth, thereby making possible to mechanically couple both wear elements with a pin.
[0221] Preferably, the cavity 126 is shaped such that a cover 15a of the capsule 10 is closest to the rear end 102, particularly when said cover 15a provides the capsule 10 with a flange. Upon removing attaching means of the cover 15a, either while the capsule 10 is within the tooth 100 or once the capsule 10 has been extracted therefrom, personnel can inspect the device(s) and components thereof housed in the capsule 10. It may also be preferable to dimension the cavity 126 and the capsule 10 such that, when the capsule 10 is within the cavity 126 and the slot antenna is formed on e.g. the cover 15a, the slot antenna is flush with the wall 111. It is understood that the slot antenna is flush when an outermost face of the slot antenna is coplanar or almost coplanar with at least a portion of the wall where the opening of the capsule receiving cavity 126 is formed; the face and the wall are almost coplanar when there is a difference in depth smaller than 20 mm, and is preferably less than or equal to 10 mm and/or 5 mm. When not arranged flush with the wall 111, the capsule and the slot antenna are preferably more inwards in the cavity for increasing the protection of both.
[0222]
[0223] In this embodiment, the tooth 100 does not include the capsule receiving cavity of the embodiment of
[0224] In
[0225] Also, another possible cavity 127 is shown with dashed formed in the external surface 106 of the tooth 100.
[0226]
[0227] The intermediate adapter 200 has a front end 201 with the male portion 205 and a rear end 202 with a rear portion 207 that provides a second attachment end for attachment with a blade of the earth moving machine, through an adapter, a weld-on nose, or a cast nose.
[0228] A cavity 225 is arranged in the male portion 205 and next to the through hole 220 for the pin. In this case, the cavity 225 is, relative to the through hole 220, closer to the rear end 202 than to the front end 201. By contrast, in other embodiments, a cavity 226 is arranged closer to the front end 201 than to the rear end 202 in comparison with the position of the through hole 220. This part of the male portion 205, which is either proximate to or on the neutral plane, is subjected to less stress and deformation than other parts of the adapter 200, and it also subjected to less lateral hits or of lower intensity than other parts of the adapter 200 too. Moreover, said part of the male portion 205 is less prone to material compaction, which under normal circumstances takes place in surfaces between the teeth and the adapters and where the egress of said material is more difficult, like in the front-most part of the adapter 200. These characteristics make the cavities 225 and 226 next to the through hole 220 convenient for the arrangement of a capsule, not only for increasing the useful life thereof and of the electronic device it protects, but also for both reduced losses in the transmission and reception of wireless signals, and the provision of data about the terrain during operation of the machine resulting from the measurements of the electronic device.
[0229] Another possible cavities are shown in the same Figure for illustrative purposes only. By way of example, cavity 227 is shown formed in the surface 206 at the front end 201, i.e. the tooth attaching end. By way of another example, cavity 228 is formed in the surface 208 of the rear portion 207 from which the male portion 205 protrudes. And like in a tooth, another possible cavity 229 is formed in an external surface 229 of the rear portion 207; this surface 229 can contact ground during ground engaging operations.
[0230]
[0231] The machine 300 comprises a stick 301, a hydraulic cylinder 302, a boom 303, wear elements 304, digging implements 305, traction means 306 and a cabin 307. A capsule according to the present disclosure is arrangeable in each of these devices 301-307 in different embodiments.
[0232] By way of example, capsules can be arranged in a position 311 of the stick 301 that is, for instance, not subject to regular contact with ground during ground-engaging operations, for example in an upper half of the stick 301, and in a similar position 312 along the length of the hydraulic cylinder 302. The capsules can be arranged in a position 313 of the boom 303 that is preferably closest to a joint with the stick 301. The capsules can be arranged in different positions 314 of wear elements 304 as described, for instance, with reference to
[0233] When capsules are arranged in positions prone to wear, earth compaction or hits, preferably the capsules are arranged in cavities formed in the devices 301-307 in these locations. Otherwise, the capsules can also be arranged directly on the surface of the devices 301-307, namely not in any cavities, in which case the capsules are attached to the devices 301-307 with attaching means like bolts, welding, etc.
[0234]
[0235] In
[0236] In
[0237] In
[0238] The capsules 10 of
[0239] In this example, a couplable lid or cap of dielectric material 22 is arranged in the slot of the slot antenna 20. The lid or cap can be attached to the walls delimiting the slot with e.g. adhesive or attaching means.
[0240] In
[0241] In
[0242] In similar embodiments, the dielectric material 22 forms the walls (e.g. the walls 15b-15d not including the slot antenna 20, or all the walls 15a-15d) and also fills the inner chamber 16, thus the walls and the inner chamber filled are made of a single piece; in this sense, the outer faces of the filling are walls of the capsule. Such capsules can be produced, for instance, with a potting process.
[0243] In other embodiments, the PCB 32, a sensor attached or connected to the PCB 32 and/or the battery 40 may be outside the inner chamber 16, for instance in another cavity formed to receive said component(s), or can be attached to one of the walls 15a-15d of the capsule 10 from the outside. In these embodiments, the electrical connection between component(s) outside the inner chamber 16 and component(s) within the inner chamber 16 can be made by way of e.g. one or more cables, flexible printed circuit boards, etc.
[0244] It is to be noted that the slot antenna 20 of embodiments such as those described with reference to
[0245]
[0246] A first slot antenna 20a is a straight slot antenna owing to a single segment 21a thereof, which furthermore is straight in this example. The capsule of
[0247] A second slot antenna 20b comprises three segments 21a-21c arranged such that a middle-most first segment 21a is connected, on a first end thereof, to a second segment 21b and, on a second end thereof, to a third segment 21c. With regards to the first and third segments 21a, 21c, longitudinal axes have been represented with dashed lines for illustrative purposes only. Likewise, an angle 22 formed between said longitudinal axes is represented. A similar representation could be made in respect of the first and second segments 21a, 21b. The smallest or the largest angle 22 could be measured too, but it is clear that whichever the angle 22 that is measured, the longitudinal axes form an angle different from 0.
[0248] A third slot antenna 20c comprises three segments 21a-21c arranged such that a middle-most first segment 21a is connected, on respective ends thereof, to second and third segments 21b, 21c such that angles of 90 are formed. As shown in this example, the segments 21a-21c do not necessarily have to be connected at ends thereof, but they can be connected at some point along the length of the segments. The capsule of
[0249] A fourth slot antenna 20d comprises five segments 21a-21e. A middle-most first segment 21a is connected, on a first end thereof, to a second segment 21b, in turn connected to a third segment 21c that is parallel to the first segment 21a. The middle-most first 21a is connected, on a second end thereof, to a fourth segment 21d, which in turn is connected to a fifth segment 21e that is parallel to the first segment 21a.
[0250] Another slot antenna 20e comprises a plurality of segments 21a-21e including five segments. The arrangement of the segments 21a-21e is somewhat similar to the arrangement of the fourth slot antenna 20d but, in this example, the third and fifth segments 21c, 21e extend inwardly. In this way, the length of the wall or walls where the slot antenna 20e is arranged is reused by the slot antenna 20e to lengthen the radioelectric length thereof, that is to say, to lengthen the path that currents will follow for radiating and/or capturing electromagnetic waves. In this case, said path is the concatenation of all segments 21a-21e, thus the length thereof is the sum of the lengths of the segments 21a-21e.
[0251] The different arrangements of the second, third, fourth and fifth slot antennas 20b-20e are intended to increase an effective length of the slot antenna 20 based on, for example, a size of the wall of the capsule in which they are formed. In this way, the frequency of operation of the slot antenna 20 can be reduced with a wall featuring a minor length.
[0252] Although the exemplary slot antennas 20a-20e of
[0253] In some embodiments, the maximum dimension of the slot antenna 20 (of embodiments such as, but without limitation, any one of those of
[0254] The maximum dimension of the slot antenna affects the radioelectric performance thereof for different frequencies, thereby increasing or reducing the gain at each frequency.
[0255] In some embodiments, the maximum width of the at least one of the walls where the slot antenna 20 (of embodiments such as, but without limitation, any one of those of
[0256] The width of the wall or walls affect the gain of the slot antenna; the width is measured along the direction of the two perpendicular directions that closes the capsule and has a shortest length between said two perpendicular directions.
[0257] In some embodiments, the at least one of the walls where the slot antenna 20 (of embodiments such as, but without limitation, any one of those of
[0258] The thickness of the wall or walls can be selected based upon the expected strains or wear that the capsule is to undergo during ground engaging operations based on the location of the capsule on the earth moving machine. The thickness is measured along the direction towards the inside of the inner chamber and, thus, is not any one of the two perpendicular directions that closes the capsule, i.e. those of the maximum length and maximum width. It has been found out that thicknesses within the aforesaid range has little or no influence on the gain of the slot antenna.
[0259]
[0260] The capsule 10 comprises one or more walls 15b that enclose an inner chamber 16. A cover 15a (for example, but without limitation, the first wall 15a of
[0261] The one or more of the walls 15b on a second end 12 of the capsule 10 provide the capsule 10 with a protruding geometry, that is to say, a geometry that provides the inner chamber 16 with additional room. In this example, this geometry protrudes along a protruding direction D (shown with a dashed arrow for illustrative purposes only) going from the first end 11 to the second end 12, which corresponds to the negative part of the Z axis illustrated. Within the context of the present disclosure, protruding geometries preferably refer to geometries in which a cross-section of the capsule progressively becomes smaller (the further away the taken transversal cross-section is along the protruding direction D, in this case the closer the taken transversal cross-section is to the arrow end), and which preferably have a shape of an arch or alike, as in the embodiment of
[0262] The protruding geometry, which is convex, is adapted to allow the extraction of the capsule 10 by rotating the capsule 10 while introduced in a cavity; the rotation being at least around a first rotation axis R.sub.1 (shown in
[0263] The cover 15a preferably comprises one or more protruding surfaces 65 extending parallel to the largest surface (shown in
[0264] The capsule 10 may further comprise a cap 70 that includes one or more protrusions 71 or fins. The protrusion(s) 71 or fin(s) produce additional friction between the capsule 10 and the cavity to maintain the capsule 10 more reliably therewithin. In addition, the cap 70 blocks the entry of particles within the inner chamber 16 in those embodiments in which cover include an opening, for example a slot antenna, or includes one or more cavities 25 for receiving a sensor 90, for example a Hall-effect sensor. In order to more reliably couple the cap 70 to the cover 15a and the latter includes the one or more protruding surfaces 65, the cap 70 may include a recess in which the protruding surface(s) 65 fits.
[0265] Further, one or more edges 17a-17d of the cover 15a and/or one or more edges 17e-17f of the one or more walls 15b preferably extend perpendicular to the largest surface of the cover 15a, i.e. the surface at least partially covering the opening of the capsule 10. As it can be seen in
[0266] In this example, the one or more walls 15b is shaped such that it has two symmetry planes extending between the first and second ends 11, 12. According to the axes illustrated in
[0267] It can be appreciated from the representation of the capsule 10 of
[0268]
[0269] In
[0270] While the capsule 10 is within the cavity 97, in the embodiments in which the capsule comprises a cap 70 arranged thereon, and the cap 70 comprises protrusions 71 or fins, these protrusions 71 or fins may contact walls 99 of the cavity 97 and produce additional friction to keep the cavity introduced therein. This can be advantageous during operation of the earth moving machine owing to the strong hits that it is subjected to and which could cause the falling off of the capsule 10, and even while the machine is not operating, for example when the device is to be coupled to another part of the machine. In some cases, the device is manufactured with the capsule 10 inside the cavity, and then the device is to be coupled to the machine, or the capsule 10 is first introduced in the cavity before the device is coupled to the machine; in both cases, during the installation of the device in the machine the capsule 10 could fall off if not properly attached to the cavity. The additional friction likewise provides a stronger coupling of the capsule 10 within the cavity 97, in turn enhancing the measurements of strains or stresses by sensors included in the capsule 10.
[0271] The extraction tool 400 is partially introduced in the cavity 97 and brought about to contact a protruding surface 65 of the cover 15a, or the cap 70 if provided and is covering said protruding surface 65. Then, the extraction tool 400 is rotated towards an opening 96 of the cavity 97, or in other words, towards an extraction direction. The extraction tool 400 thus applies torque on the protruding surface 65 and, as a result, the capsule 10 tends to rotate within the cavity 97. Following the rotation and as seen in
[0272] Additionally, or alternatively when the cover 15a does not have the protruding surfaces the rotation of the capsule can be forced by applying a force on the surface (which is the largest surface of the cover 15a, or the cap 70 when provided and covering the cover 15a) at the first end 11 of the capsule 10 at a point or area offset from the middle, and preferably at a point or area that results in a greater torque, like point or area P illustrated for the sake of clarity only (if the force were to be applied at point or area P, the capsule 10 would rotate in the direction opposite to that illustrated in
[0273] In this example, the geometry 98 of the cavity 97 is such that it has two symmetry planes. According to the axes illustrated in
[0274]
[0275] The sensor 90 is e.g. a Hall-effect sensor that is arranged on an external part of the capsule so that magnetic fields produced by magnets remote from the capsule can be measured more accurately. A plurality of grooves 25 can be formed on the largest surface 80 to allow selective arrangement of the sensor 90, which provides flexibility in the positioning of the sensor 90 and, therefore, better adapt to the position of the magnet since that may be different in each case, or for receiving multiple sensors 90.
[0276] Since the grooves 25 are outside of the projection of slot antenna 20, the electromagnetic waves radiated by the slot antenna 20 produce little or no interference at all with the measurements of the sensor 90. Likewise, any blocking that the slot antenna 20 may cause on the magnetic fields produced by the magnets does not affect the measurements because the grooves 25 are on the external face of the largest surface 80 of the wall 15a; the magnetic fields arrive from outside of the capsule 10.
[0277]
[0278] Although in this embodiment three cavities 225-227 are shown with capsules 10 therein, in other embodiments only one or two such cavities 225-227 with a capsule 10 are provided, or one or more cavities as described with reference to
[0279] One of the cavities 225 is adjacent to the through hole 220 for receiving a pin for mechanically coupling the adapter 200 with a tooth, and is at a rear end of the through hole 220, that is to say, it is between the through hole 220 and the rearmost end 202 of the adapter 200.
[0280] Another cavity 226 is also adjacent to the through hole 220, but is at a front end thereof, that is to say, it is between the through hole 220 and a tooth engaging end 201.
[0281] The other one of the cavities 227 is arranged on the surface 206 of the male portion 205 at the tooth engaging end 201.
[0282]
[0283] A capsule receiving cavity 126 in the tooth 100 is inside the female portion 110. A magnet 91 is attached to a side wall 112 of the capsule receiving cavity 126 where a through hole 120 is formed for receiving a pin that couples an adapter with the tooth 100. The magnet 91 is preferably at a rear end of the through hole 120, that is to say, it is between the through hole 120 and the rearmost end 102 of the tooth 100.
[0284] Additionally or alternatively, a magnet 91 is attached to a wall 111 of the capsule receiving cavity 126 that is closest to a wear end intended for wearing off with use.
[0285] The position of the magnet(s) 91 is in correspondence with the position of the capsule(s), and preferably in correspondence with the position of Hall-effect sensor(s) of the capsule(s), thereby making possible to detect falling off of wear elements. In this example, the position of the two magnets 91 is in correspondence with the position of the capsules 10 arranged in the adapter 200 of
[0286] Assemblies that comprise two or more cooperating devices such as wear elements can be formed so that the assemblies include fall detecting capabilities. By way of example, the tooth 100 and adapter 200 of
[0287]
[0288] The capsule 10 comprises a poka-yoke coupling member 55 arranged on an edge 17 of a wall 15b of the capsule 10. In this example, the poka-yoke coupling member 55 is integrally formed on the wall 15b, which means that the geometry of the wall 15b, in addition to being adapted for allowing extraction by way of a rotation movement, has the poka-yoke coupling member 55.
[0289] The poka-yoke coupling member 55 is a protruding member that cooperates with a poka-yoke coupling member, in the form of a recess, in a cavity receiving the capsule 10. The cavity including said poka-yoke coupling member can be any one of the cavities described with reference to previous Figures.
[0290] In this example, the poka-yoke coupling member 55 includes a flat surface 56 for casting feeding, and likewise has a radiated geometry 57 that makes possible to disassemble the capsule, even in presence of e.g. compacted fines. Therefore, the member 55 may also improve the operation of the capsule 10 beyond forbidding incorrect arrangement of the capsule 10 in a cavity.
[0291]
[0292] The imaginary box 500 is represented with dashed lines for illustrative purposes only. The box 500 is a cube or a square cuboid with each of its six faces thereof being tangent to at least one point on the outer surface of at least one wall of the capsule 10. The imaginary box 500 is the box 500 having the minimum volume possible, i.e. the box 500 that simultaneously has faces tangent to at least one point on the outer surface of at least one wall of the capsule and is minimally-sized. When the capsule 10 includes a cap 70 like in the embodiments of
[0293] Longitudinal, transverse and vertical axes (the latter two being also referred to as width and depth axes, or depth and width axes) of the capsule 10, and preferably of the geometry formed by the walls thereof, can be, for instance, defined by way of the imaginary box 500. In that case, the longest edge of the box 500 corresponds to a longitudinal axis of the capsule (in this example, the longest edge is parallel to axis Y and has length L.sub.A, said length L.sub.A is likewise the maximum length measured along the longitudinal axis); a width axis of the capsule 10 preferably corresponds to an edge perpendicular thereto, and it is preferably the edge defining a plane containing (or parallel to a plane containing) with the end of a convex portion of the geometry of the capsule 10 (in this example, it defines top face 500a) and/or containing (or parallel to a plane containing) the opening of the capsule 10 (in this example, it defines bottom face 500b), which, in this example, is parallel to axis X and has length W.sub.A, said length W.sub.A is likewise the maximum length measured along the width axis; and a depth axis of the capsule 10 preferably corresponds to an edge perpendicular to both edges corresponding to the longitudinal and width axes, in this example being parallel to axis Z and having length D.sub.A, said length D.sub.A is likewise the maximum length measured along the depth axis. The length of the edge corresponding to the longitudinal axis is greater than the length of the other two edges.
[0294] In some preferred embodiments, the length of the edge corresponding to the width axis is shorter than the length of the edge corresponding to the depth axis. In some embodiments, the length of the edges corresponding to the width and depth axes is equal. In some less preferred embodiments, the length of the edge corresponding to the width axis is longer than the length of the edge corresponding to the depth axis.
[0295]
[0296] The walls 15b enclose a two-dimensional area extending from the outermost side of the walls 15b and including the projection of the cavity 16, thus said area covers the entirety of the surface shown with striped patterns. Said area extends in the cross-section plane that is defined by two axes: the longitudinal axis (corresponding to the Y axis illustrated) and the width axis (corresponding to the X axis illustrated) of the capsule 10 as described e.g. with reference to
[0297] It can be appreciated from
[0298] In this text, the term protruding geometry has been used for the sake of the clarity only; the corresponding geometry of the wall or walls could as well have been named geometry, shape, or form without departing from the scope of the present disclosure.
[0299] In this text, the term comprises and its derivations (such as comprising, etc.) should not be understood in an excluding sense, that is, these terms should not be interpreted as excluding the possibility that what is described and defined may include further elements, steps, etc.
[0300] On the other hand, the invention is obviously not limited to the specific embodiment(s) described herein, but also encompasses any variations that may be considered by any person skilled in the art (for example, as regards the choice of materials, dimensions, components, configuration, etc.), within the general scope of the invention as defined in the claims.