MACHINE AND METHOD
20240010377 ยท 2024-01-11
Inventors
Cpc classification
B65H45/101
PERFORMING OPERATIONS; TRANSPORTING
B65B2067/1283
PERFORMING OPERATIONS; TRANSPORTING
B65B67/1277
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B67/12
PERFORMING OPERATIONS; TRANSPORTING
B65B43/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machine for packing elongate bags for use with a waste disposal apparatus is disclosed herein. The machine comprises means for holding a reel of flexible tubing, the flexible tubing wound on the reel as a film having two parallel edges, the flexible tubing, when opened, forming a ring of elongate flexible tubing having an aperture at at least one end. The machine also comprises a pair of gripping means configured to engage and grip a region proximate to each edge of the film and draw the film of flexible tubing off of the reel, and a jig configured to be inserted into the aperture and hold a portion of the film in a ring around the jig, the jig configured to hold the film adjacent to and in engagement with the gripping means. Operation of the gripping means causes the film of elongate flexible tubing to be drawn over the jig and to be gathered in a ring of compacted flexible tubing around a base of the jig.
Claims
1. A machine for packing elongate bags for use with a waste disposal apparatus; means for holding a reel of flexible tubing, the flexible tubing wound on the reel as a film having two parallel edges, the flexible tubing, when opened, forming a ring of elongate flexible tubing having an aperture at at least one end; a pair of gripping means configured to engage and grip a region proximate to each edge of the film and draw the film of flexible tubing off of the reel; a jig configured to be inserted into the aperture and hold a portion of the film in a ring around the jig, the jig configured to hold the film adjacent to and in engagement with the gripping means; wherein operation of the gripping means causes the film of elongate flexible tubing to be drawn over the jig and to be gathered in a ring of compacted flexible tubing around a base of the jig.
2. The machine of claim 1 wherein the jig comprises a pair of forming posts, and wherein the pair of gripping means comprises a pair of packing wheels coupled via a driveshaft, each packing wheel comprising a plurality of concave grippers configured to engage and grip each edge of the film against a corresponding one of the forming posts, wherein operation of the gripping means causes the pair of packing wheels to turn in unison in opposite directions to draw the film of elongate flexible tubing to be drawn off of the reel, over the pair of forming posts and to be gathered in a concertinaed ring of compacted flexible tubing around the base of the forming posts.
3. The machine of claim 2 wherein each of the pair of forming posts are configured to bias the film against a corresponding one of the gripping means.
4. The machine of claim 2 or 3 wherein the degree of concavity of each concave gripper is based on the radius of the two upright forming posts.
5. The machine of claim 4 wherein the radius of curvature of each concave gripper corresponds to the radius of curvature of each of the two upright forming posts.
6. The machine of any of claims 2 to 5 wherein the spacing of each of the plurality of concave grippers around each of the packing wheels is configured to fold a portion of the flexible tubing between two grippers to fold the flexible tubing in a concertina fashion.
7. The machine of any of claims 2 to 6 wherein the spacing of each of the plurality of concave grippers around each of the packing wheels is based on the radius of each of the two upright forming posts.
8. The machine of any of the previous claims wherein the position of the jig is adjustable relative to the gripping means to load and/or remove flexible tubing on and/or off of the jig and to engage the film of flexible tubing against the gripping means.
9. The machine of any of the previous claims wherein the position of the gripping means is adjustable relative to the jig to load and/or remove flexible tubing on and/or off of the jig and to engage the film of flexible tubing against the gripping means.
10. The machine of any of the previous claims wherein the gripping means comprises means for actuation by a user and means for actuation by motor actuation.
11. The machine of any of claims 1 to 9 further comprising an input for receiving a drive from a motor actuation, the input coupled to the gripping means for actuating the gripping means.
12. The machine of any of the previous claims further comprising a roller, the roller arranged to support and suspend the film of flexible material above the gripping means feed the film from the reel to the gripping means and onto the jig.
13. The machine of claim 12 wherein the means for holding a reel of flexible tubing comprises a spool holder, the spool holder arranged to hold the reel at approximately the same height as the gripping means and below the roller.
14. A method of packing elongate bags for use with a waste disposal apparatus; feeding a film of elongate flexible tubing onto a jig, the film of elongate flexible tubing being wound on a reel, the flexible tubing, when opened, forming a ring of elongate flexible tubing having an aperture at at least one end, wherein feeding the film of elongate flexible tubing onto the jig comprises inserting the jig into the aperture such that a portion of the elongate flexible tubing forms a ring around the jig, engaging a pair of gripping means with a region of the film proximate to each edge of the film; operating the gripping means to draw the film of flexible tubing over the jig and gather the film in a ring of compacted flexible tubing around a base of the jig.
15. The method of claim 14 wherein the jig comprises a pair of forming posts and the pair of gripping means comprises a pair of packing wheels coupled via a driveshaft, each packing wheel comprising a plurality of concave grippers configured to engage and grip each edge of the film against a corresponding one of the forming posts, wherein operating the gripping means comprises turning the pair of packing wheel in unison in opposite directions to draw the film of elongate flexible tubing to be drawn off of the reel, over the pair of forming posts and to be gathered in a concertinaed ring of compacted flexible tubing around the base of the forming posts.
16. The method of claim 15 wherein the ring of elongate flexible tubing comprises a sealed end at an end of the flexible tubing opposite to the aperture, such that the elongate flexible tubing forms an elongate bag, the method further comprising: operating the gripping means until the seal engages the top of both forming posts; separating the elongate bag from the film on the reel; securing the concertinaed ring of compacted flexible tubing with a flexible outer web; removing the secured concertinaed ring of compacted flexible tubing from the machine; and feeding a new portion of the film onto the forming posts to gather a new concertinaed ring of compacted flexible tubing around the forming posts.
17. The method of claim 16 wherein the reel comprises a plurality of elongate bags in the form of a film on the reel.
18. The method of any of claims 15 to 17 comprising operating the forming posts to bias the film against a corresponding one of the gripping means.
19. The method of any of claims 14 to 18 comprising adjusting the position of the jig relative to the gripping means to load and/or remove flexible tubing on and/or off of the jig and to engage the film of flexible tubing against the gripping means.
20. The method of any of claims 14 to 19 comprising adjusting the position of the gripping means relative to the jig to load and/or remove flexible tubing on and/or off of the jig and to engage the film of flexible tubing against the gripping means.
21. The method of any of claims 14 to 20 further comprising activating the gripping means via motor actuation.
22. The method of any of claims 14 to 21 further comprising feeding the film over a roller, the roller arranged to support and suspend the film of flexible material above the gripping means to feed the film from the reel to the gripping means and onto the jig.
23. The method of claim 22 comprising holding the reel of flexible on a spool holder, the spool holder arranged to hold the reel at approximately the same height as the gripping means and below the roller.
Description
DRAWINGS
[0039] Embodiments of the disclosure will now be described, by way of example only, with reference to the accompanying drawings, in which:
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
SPECIFIC DESCRIPTION
[0048] Embodiments of the disclosure relate to a machine and method for gathering flexible tubing, the flexible tubing for use with a waste disposal apparatus such as a waterless toilet. The flexible tubing may be gathered and compacted, for example in a concertinaed or pleated fashion, to make refills for use with the waterless toilets. The refills may be provided as part of a dispenser that can be loaded into or out of the waterless toilet in use. An example of such a dispenser containing a refill of compacted flexible tubing is shown in
[0049]
[0050] The toilet 5 shown in
[0051] The toilet 5 comprises a frustoconical member 6 having a wide end 6.1 and a narrow end 6.2. The narrow end 6.2 in
[0052]
[0053]
[0054] The machine 100 shown in
[0055] A pair of upper cross-bracing members 114, 118 couple the pair of upright supports 112A, 112B above the jig 125 and gripping means 130A, 130B but below the roller 115. The cross-bracing members 114, 118, 154, 155 and work surface 151 extend in a horizontal orientation across a width of the machine in a direction parallel to the longitudinal direction of the roller 115 and the reel 113 of flexible tubing when loaded onto the machine 100. Extending in a vertical orientation transverse to and connecting the two upper cross-bracing members 114, 118 is a vertical support 116 and a plurality of horizontal supports 117.
[0056] Flexible tubing is wound on the reel 103 as a film having two parallel edges, the flexible tubing, when opened, forming a ring of elongate flexible tubing having an aperture at at least one end. In the example shown the means 101 for holding a reel 103 of flexible tubing comprises a spool holder. In the example shown the spool holder is supported by a spool support 102 that is arranged to hold the reel 103 at approximately the same height as the gripping means 130 and jig 125, and below the roller.
[0057] In the example shown, the jig 130 comprises a pair of forming posts 130A, 130B. The pair of forming posts 125A, 125B extend in a generally vertical direction through respective apertures 128A, 128B in the work surface 151 such that they have a base proximate to the work surface 151 and tops that are positioned slightly above each the gripping means, and are separated across a width of the machine by approximately the width of the reel 103. The pair of forming posts 130A, 130B are coupled to each other below the work surface 151 via an actuator 127 at a lower end of each forming post 130A, 130B. In the example shown at the other (upper) end of each forming post 130A, 130B, the forming posts have a rounded end. The rounded end is configured to facilitate insertion into the aperture of the flexible tubing. In the example shown, the actuator 127 is a user-operated lever that is configured to move the lower end of each forming post 130A, 130B either closer together or further apart. The forming posts 130A, 130B are each coupled to a respective pivot, which in the example shown is coupled to an underside of the work surface 151 proximate to and in line with the centre of the apertures 128A, 128B in the work surface 151, although it will be understood that the pivots may be located above or below (or inside) the work surface 151.
[0058] In the example shown the pair of gripping means 125 comprises a pair of packing wheels 125A, 125B coupled via a flexible driveshaft 126, each packing wheel 125A, 125B comprising a plurality of concave grippers 131. The packing wheels 125A, 125B are shown in more detail in
[0059] The pair of gripping 125 means comprises means for actuation by a user and means for actuation by a motor actuation, such as a power drill. In the example shown, one of the packing wheels 125B comprises a handle for actuation by a user, and the other one of the packing wheels 125A comprises an input for receiving a drive from a power drill, the input coupled to the gripping means for actuating the gripping means. Because the packing wheels 125A, 125B are coupled together by the flexible driveshaft 126, operation of one of the means for actuation will operate both packing wheels 125A, 125B in unison.
[0060] The machine 100 is arranged so that film can fed from the reel 103 over the roller 115 which is arranged to support and suspend the film of flexible material above the gripping means 130A, 130B to feed the film from the reel 103 to the gripping means 130A, 130B and onto the jig 125A, 125B.
[0061] The flexible tubing may be the flexible tubing described above with reference to
[0062] The jig 130A, 130B is configured to be inserted into the aperture of the flexible tubing to hold a portion of the film in a ring around the jig 130A, 130B. The jig 130A, 130B is configured to hold the film adjacent to and in engagement with the gripping means 125A, 125B. In the example shown, the machine is arranged such that actuation of the actuator 127 causes each of the pair of forming posts 125A, 125B to bias the film against a corresponding one of the packing wheels 125A, 125B. The position of the forming posts 125A, 125B is adjustable relative to the gripping means by operation of the actuator 127 to load and/or remove flexible tubing on and/or off of the forming posts 125A, 125B and to engage the film of flexible tubing against the packing wheels 130A, 130B. In the example shown, because the forming posts 130A, 130B are each coupled to a pivot at the apertures 128A, 128B in the work surface 151, movement of the forming posts 130A, 130B in a first direction underneath the work surface 151 by actuator 127 results in movement of the forming posts in an opposite direction above the work surface 151. Thus, the forming posts 130A, 130B can move by pivoting about the respective pivots in each aperture 128A, 128B, from a retracted configuration distal to the gripping means 125, to a loaded configuration adjacent to the gripping means 125, by operation of the actuator 127.
[0063] The pair of packing wheels 125A, 125B are configured to engage and grip a region proximate to each edge of the film and draw the film of flexible tubing off of the reel 103, over the roller 115 and over the forming posts 130A, 130B. The plurality of concave grippers 131 on each packing wheel 130A, 130B are configured to engage and grip each edge of the film against a corresponding one of the forming posts 125A, 125B.
[0064] The vertical support 116 and plurality of horizontal supports 117 are arranged for providing a supporting surface behind the film when in use to mark the flexible tubing when loaded into the machine. For example, the operator of the machine may use the supporting surface provided by the vertical support 116 and plurality of horizontal supports 117 to mark the flexible tubing to provide an indication to a user of the toilet when using the flexible tubing that an elongate bag provided by the flexible tubing is approaching its end and that a new elongate bag may need to be loaded into the toilet.
[0065] In use, a reel 103 of flexible tubing is loaded onto the means 101 for holding the reel supported by the spool support 102. An end of the film of flexible tubing is drawn off of the reel, fed over the roller 115 and onto and over the pair of forming posts 125A, 125B, optionally until an end of the film touches or is proximate to the working surface 151. In this arrangement the forming posts 125A, 125B are in a retracted configuration, meaning that they are not engaging the packing wheels 130A, 130B and that the separation between them is reduced. Once the film is fed over the forming posts 125A, 125B the forming posts 125A, 125B are actuated by the actuator 127 to be in the loaded configuration, whereby each of the forming posts 125A, 125B engage a corresponding edge of the film (or a region proximate to the edge of the film) against a corresponding packing wheel 130A, 130B. Once the film is loaded onto the machine 100 in this manner, the packing wheels 130A, 130B are turned to draw the film of flexible tubing off of the reel 103 and over the forming posts 125A, 125B to gather the film in a ring of compacted flexible tubing around the base of the forming posts 125A, 125B on the work surface 151. Operation of the packing wheels 130A, 130B causes the pair of packing wheels 130A, 130B to turn in unison in opposite directions to draw the film of elongate flexible tubing off of the reel 103, over the roller 115, over the pair of forming posts 125A, 125B and to be gathered in a concertinaed or pleated ring of compacted flexible tubing around the base of the forming posts 125A, 125B on the upper surface of the work surface 151.
[0066] In some examples, the ring of elongate flexible tubing comprises a sealed end at an end of the flexible tubing opposite to the aperture, such that the elongate flexible tubing forms an elongate bag. In such examples, the method may further comprise operating the pair of packing wheels 130A, 130B until the seal engages the top of both forming posts 125A, 125B; separating the elongate bag from the film on the reel 103 (for example by tearing along a perforation line); optionally securing the concertinaed ring of compacted flexible tubing with a flexible outer web; removing the secured concertinaed ring of compacted flexible tubing from the machine 100; and feeding a new portion of the film onto the forming posts 125A, 125B to gather a new concertinaed ring of compacted flexible tubing around the forming posts 125A, 125B.
[0067]
[0068] The concave grippers 131 are spaced apart around a circumference of each wheel 130A, 130B such that there is an equal spacing or slot 132 between each concave gripper 131. The slot 132 between each concave gripper 131 is configured to trap a portion of the film to initiate a pleat or concertina in the film to encourage the film to pack in a concertinaed or pleated fashion when compacted. The degree of concavity 133 of each concave gripper 131 is based on the radius of the two upright forming posts 125A, 125B, for example such that the radius of curvature of each concave gripper 131 corresponds to the radius of curvature of each of the two upright forming posts 125A, 125B. The spacing or size of slot 132 between each of the plurality of concave grippers 131 around each of the packing wheels 130 is configured to fold a portion of the flexible tubing between two grippers to fold the flexible tubing in a concertinaed or pleated fashion. In some examples, the spacing or slot 132 between each of the plurality of concave grippers 131 around each of the packing wheels 130 is based on the radius of each of the two upright forming posts 125A, 125B. The width of each packing wheel 130A, 130B (in a direction parallel to the axis of rotation) is slightly wider than that of each forming post 125A, 125B.
[0069] In the example shown, the position of the jig (such as the forming posts 125A, 125B) is adjustable relative to the gripping means (such as the packing wheels 130A, 130B) to load and/or remove flexible tubing on and/or off of the jig and to engage the film of flexible tubing against the gripping means. However, in other examples (such as in the example shown in
[0070] In the example shown, the packing wheels 130A, 130B are shown as having a plurality of concave grippers 131 spaced apart by a slot 132. However, it will be understood that in other examples the concave gripper 131 may be provided by a singular surface without any slots 132. Such a singular surface may also comprise an elastomeric polymer material as described above although it will be understood that other materials may be used that provide a sufficient coefficient of friction to engage with and grip the film of elongate flexible tubing. However, such examples may not as effectively encourage the formation of concertinas or pleats in the film when compressed and packed as examples where there are a plurality of slots 132.
[0071]
[0072] The machine 200 shown in
[0073] In more detail, the machine 200 shown in
[0074] Unlike the example of
[0075] In the example shown in
[0076] In the context of the present disclosure other examples and variations of the apparatus and methods described herein will be apparent to a person of skill in the art.