RUBBER ASSEMBLY, COMB AND METHOD FOR MANUFACTURING COMB
20200297094 ยท 2020-09-24
Inventors
Cpc classification
A46B9/023
HUMAN NECESSITIES
A46B3/20
HUMAN NECESSITIES
International classification
Abstract
The invention belongs to the technical field of daily necessities, and in particular relates to a rubber assembly useful for a comb, a comb comprising the rubber assembly, and a method for manufacturing a comb. In the invention, raised columns are arranged at a back side of a rubber, and the bottom of comb teeth is bent and then fitted into the raised columns by clamping pieces to achieve the fixing of the comb teeth, which can meet the requirements of no easy tangling and firmly fixed comb teeth; and with the structure of a comb handle, a combing surface which is flat and easy to clean can be achieved.
Claims
1. A rubber assembly, comprising comb teeth and a rubber, the comb teeth being fitted on the rubber to form the rubber assembly; and a plurality of raised columns being also arranged at a back side of the rubber, the raised columns comprising tooth holes in which the comb teeth are arranged and cavities for accommodating the comb teeth, and the tooth holes extending through a front side of the rubber; and a hook being arranged at one end of the comb tooth, the tooth holes being internally provided with clamping pieces which can be fitted into the cavities and fixed, and the hooks being tightly fitted into the cavities and hooking the clamping pieces.
2. The rubber assembly according to claim 1, wherein the comb tooth is made of nylon yarn, and has one end bent to form the hook and the other end formed as a comb tooth head.
3. The rubber assembly according to claim 1, wherein the raised columns are arranged independently of each other and spacedly at the back side of the rubber.
4. The rubber assembly according to claim 1, wherein the thickness of the rubber in a cross-sectional direction gradually increases from the middle to the edge.
5. The rubber assembly according to claim 1, wherein the raised columns and the rubber are integrally formed by injection molding.
6. A comb, comprising the rubber assembly according to claim 1.
7. The comb according to claim 6, further comprising a comb handle, the comb handle comprising a placement groove for placing the rubber, a transverse engaging slot being arranged at an edge of the placement groove, an engaging block being arranged at an outer edge of the rubber, the rubber being mounted in the placement groove, and the engaging block being in snap fit with the engaging slot so that the center of the rubber is raised toward the front side.
8. The comb according to claim 6, wherein the engaging slot and the engaging block are tooth-shaped or triangular.
9. The comb according to claim 7, wherein a surface of the engaging slot toward a back side of the comb handle is provided with a second inclined surface which is toward the front side and inclined toward the center of the rubber, and the engaging block contacts the second inclined surface.
10. The comb according to claim 8, wherein a back side of the engaging block is provided with a first inclined surface which is outward and inclined toward the front side of the rubber, and the first inclined surface contacts the second inclined surface.
11. The comb according to claim 7, wherein the engaging block comprises an annular notch and the step slot is cooperatively engaged with the comb handle.
12. The comb according to claim 7, wherein the thickness of the engaging block is greater than that of an intermediate portion of the rubber.
13. The comb according to claim 6, wherein the placement groove is arranged along a curved surface.
14. The comb according to claim 13, wherein the placement groove is arranged in a bending manner toward the back side of the rubber, and after the rubber assembly is fitted to the comb handle, the rubber is straight in the direction of its centerline.
15. A method for manufacturing a comb, comprising the following steps: a comb is configured to comprise a comb handle and a rubber assembly which are detachably fitted; wherein the rubber assembly comprises comb teeth and a rubber, and the comb teeth are directly or indirectly fitted on the rubber to form the rubber assembly; a plurality of raised columns are arranged at a back side of the rubber, the raised columns are internally provided with tooth holes in which the comb teeth are arranged and cavities for accommodating the comb teeth, the tooth holes extend through a front side of the rubber, and the cavities are sealed except for the tooth holes; and the comb teeth are passed through the tooth holes from the front side of the rubber and into the cavities, so that the comb teeth are fixed on the rubber; and a hook is arranged at one end of the comb tooth, and the tooth holes are internally provided with clamping pieces which can be fitted into the cavities and fixed; and the hooks and the clamping pieces together are disposed in the cavities after being fitted so as to fix the comb teeth on the rubber.
16. The method according to claim 15, wherein the comb tooth is made of nylon yarn or other similar materials which are softer than plastic comb teeth; and the comb tooth has one end bent to form the hook 5 and the other end formed as a comb tooth head.
17. The method according to claim 16, wherein the raised columns are arranged independently of each other and spacedly at the back side of the rubber.
18. The method according to claim 15, wherein the thickness of the rubber in a cross-sectional direction gradually increases from the middle to the edge.
19. The method according to claim 15, wherein the comb handle comprises a placement groove for placing the rubber, a transverse engaging slot is arranged at an edge of the placement groove, an engaging block is arranged at an outer edge of the rubber, and the rubber is mounted in the placement groove; and the placement groove is arranged along a curved surface.
20. The method according to claim 19, wherein the placement groove is bent toward the back side of the rubber, and after the rubber assembly is fitted to the comb handle, the rubber is straight in the direction of its centerline.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033] In the Figures: 1: comb tooth; 2: rubber; 3: raised column; 4: tooth hole; 5: hook; 6: clamping piece; 7: comb handle; 8: placement groove; 9: engaging slot; 10: engaging block; 11: first inclined surface; 12: second inclined surface; 13: notch; 31: cavity; 81: flat end of placement groove; 82: low point of placement groove.
DETAILED DESCRIPTION OF THE INVENTION
[0034] In order that those skilled in the art better understand the invention to clearly define the claimed scope of the invention, the invention will be described below in detail with reference to some particular embodiments of the invention.
[0035] As shown in
[0036] The comb teeth 1 is made of a soft material, a hook 5 is arranged at one end of the comb tooth 1, and the tooth holes 4 are internally provided with clamping pieces 6 which can be fitted into the cavities 31 and fixed; for example, the length of the cavities 31 is greater than the diameter of the tooth holes 4, so that the hooks 5 are tightly fitted into the cavities 31 and hook the clamping pieces 6; and of course, the clamping pieces 6 are not limited in a cylindrical shape, a cubic shape or other shapes, and all relevant shapes that can be independently fitted into the cavities 31 are optional. The diameter of the tooth holes 4 is equal to or smaller than the inner diameter of the cavities 31. Since the rubber 2 is made of a flexible material and has a certain elasticity, the diameter of the tooth holes 4 of the above two specifications can allow the arrangement of the clamping pieces 6 in the cavities 31. Most preferably, the inner diameter of the cavities 31 matches the outer diameter of the comb teeth 1, so that inner walls of the cavities 31 can exert a force on the comb teeth 1 after the comb teeth 1 are bent and fitted into the cavities 31, thus imparting the comb teeth with a good fixing effect. Theoretically, a smaller inner diameter of the cavities 31 enables the comb teeth 1 to have a better fixing effect, but increases the difficulty of fitting the hooks 5 of the comb teeth 1 into the cavities 31, while larger cavities 31 can reduce the difficulty of fitting the hooks 5 of the comb teeth 1 into the cavities 31, but weaken the fixing effect of the comb teeth 1 in the cavities 31, so their relative specifications need to be moderately set. In addition, the hooks 5 can hook the clamping pieces 6 followed by being together inserted into the cavities 31, and the manner in which the comb teeth 1 and the rubber 2 are assembled is very easy to achieve.
[0037] For the material of the comb teeth 1, the comb teeth of the prior art are mainly manufactured by injection molding of plastic, and therefore are relatively hard and prone to hair tangling; and in some patented technologies, the comb teeth are provided with spherical or spheroidal structures to alleviate this problem, which has not been fundamentally solved. Therefore, a softer material (compared with a traditional plastic material) is used to make the comb teeth, which can fundamentally solve this problem. The actual material of the comb teeth can have many options after meeting the above requirement on flexibility. Preferably, the comb teeth 1 are made of nylon, more specifically, nylon yarn. The comb tooth 1 made of nylon yarn has one end bent to form the hook 5 and the other end formed as a comb tooth head. Compared with the comb teeth formed by injection molding and then engaged on a rubber in a traditional connection method, the nylon comb teeth are softer, which can fundamentally overcome the problem of hair tangling easily caused by the traditional plastic injection comb teeth during use.
[0038] However, for the technical problem of how the nylon comb teeth are relatively firmly and safely fixed on the rubber, there is no effective solution in the prior art, and a possible general solution is to fix with glue. In this way, the fixing strength is not high on the one hand, the volatilization of glue brings safety problems on the other hand, and the fixing performance is obviously weakened with the passage of service time. In addition, in order to ensure a sufficient adhesive contact area, the thickness of a rubber also tends to be correspondingly increased, which greatly affects the massage effect of an air-cushion comb and therefore is not preferable. Therefore, the invention adopts a separate design scheme in which the rubber 2 with an integrally supporting function is first designed, the raised columns 3 for fixing the comb teeth 1 are then arranged at the back side of the rubber 2, and the comb teeth 1 are securely fixed in the raised columns 3 by the clamping pieces 6; hence, the fixing strength of the comb teeth is also enhanced without the use of glue, and meanwhile the thickness of the rubber 2 also does not need to be additionally increased, i.e. the above problem is solved by the raised columns 3 and the thin rubber 2 instead of a thick rubber.
[0039] Preferably, the thickness of a body portion of the rubber 2 in a cross-sectional direction gradually increases from the middle to the edge, i.e. the thickness of an intermediate portion of the rubber 2 is smaller than that of an outer edge portion thereof, which not only enables the intermediate portion that is first contacted and deformed to be the softest part so as to enhance user experience, but also can facilitate the restoration of the deformed rubber 2 by gradually increasing the elastic force. Practice shows that a rubber with a uniform thickness has a small probability of being unable to automatically restore in use, but the above design of gradual thickening from the middle to the edge can completely avoid this problem. In general, the thickness H1 of the center of the body portion of the rubber 2 (i.e. except for the outer edge for rubber fixing) is 1-3 mm, the thickness H2 of the outer edge is 2-5 mm, and the thickness is gradually increased from the center to the outer edge, but uniform thickening from the center to the edge is also not required; and of course, theoretically, stepwise thickening is also a feasible scheme (for example, the entire rubber is divided into three parts of 1.5 mm, 2 mm and 3 mm from the inside to the outside). In one embodiment, the thickness H2 of the outer edge of the rubber 2 is 3 mm, the thickness H1 of the thinnest portion of the center is 1.5 mm (although the variation in thickness is not apparently shown in related drawings, the thickness of the rubber 2 of the invention in a cross-sectional direction shown in
[0040] Preferably, the raised columns 3 and the rubber 2 are integrally formed by injection molding. Specifically, the manufacturing process of the invention is also different from a conventional rubber manufacturing process, wherein the conventional rubber manufacturing process comprises forming comb teeth by die stamping on a rubber plate and then gluing the comb teeth to a rubber, while the invention is configured as follows: the rubber 2 is subjected to injection molding by an injection mold and then the comb teeth are embedded into the comb tooth holes by a machine, and the length of the clamping pieces 6 is greater than the diameter of the tooth holes so that the clamping pieces 6 are closely connected, thus ensuring the connection strength between the comb teeth 1 and the tooth holes 4. The tensile force of the connection strength is 1.2-1.5 kg, but the tensile force of the traditional glued comb teeth is 1.0-1.2 kg, so the connection strength of the invention is greater, and no glue is needed. Therefore, the invention is very environmentally friendly and can also ensure that the thickness of the rubber 2 is not increased which would otherwise affect the overall massage effect.
[0041] As shown in
[0042] Preferably, the comb handle 7 comprises a placement groove 8 for placing the rubber 2, a transverse engaging slot 9 is arranged at an edge of the placement groove 8, an engaging block 10 is arranged at an outer edge of the rubber 2, the rubber 2 is mounted in the placement groove 8, and the engaging block 10 is in snap fit with the engaging slot 9 so that the center of the rubber is raised toward the front side. The thickness of the engaging block 10 is greater than that of an intermediate portion of the rubber 2.
[0043] Preferably, the engaging slot 9 and the engaging block 10 are tooth-shaped or triangular. More preferably, a surface of the engaging slot toward a back side of the comb handle is provided with a second inclined surface 12 which is toward the front side and inclined toward the center of the rubber 2, and the engaging block 10 contacts the second inclined surface 12; and a back side of the engaging block 10 is provided with a first inclined surface 11 which is outward and inclined toward the front side of the rubber 2, and the first inclined surface 11 contacts the second inclined surface 12. The engaging block 10 comprises an annular notch 13 and the step slot is cooperatively engaged with the comb handle 7.
[0044] For a traditional air-cushion comb, an air cushion or airbag structure is formed due to the expansion of a rubber, which causes the rubber to bulge in the middle relative to the edge, forming a shape similar to an ellipsoidal rubber and an ellipsoidal comb tooth surface (i.e. a curved surface on which the top of comb teeth is located).
[0045] For this reason, the placement groove 8 of the comb handle 7 of the comb of the invention is bent toward the back side of the rubber 2, and after the rubber assembly is fitted to the comb handle 7, the rubber 2 is straight in the AA direction; hence, the comb teeth 1 are also straight in this direction (as shown in
[0046] That is to say, due to the structure of the placement groove 8 and the rubber 2, the surface of the traditional rubber 2 is substantially spherical or ellipsoidal, while the edges at both sides of the placement groove 8 of the invention are relatively recessed downward, so that the rubber 2 is arranged in the shape of a curved surface similar to the shape of a curved TV after being fitted therein, i.e. the rubber is formed as follows: the rubber is divided into left and right parts by a connecting line (referred to as a straight line) between the two flat ends 81, and the left and right parts are respectively rolled downward; and more specifically, the curved surface is a trajectory formed by the continuous movement of a straight line as a generatrix in a parabolic direction in space.
[0047] As shown in
[0048] A method for manufacturing a comb comprises the following steps:
a comb is configured to comprise a comb handle and a rubber assembly which are detachably fitted; wherein the rubber assembly further comprises comb teeth 1 and a rubber 2; and the comb teeth 1 are directly or indirectly fitted on the rubber 2 to form the rubber assembly;
a plurality of raised columns 3 are arranged at a back side of the rubber 2, the raised columns 3 are internally provided with tooth holes 4 in which the comb teeth 1 are arranged and cavities 31 for accommodating the comb teeth 1, the tooth holes 4 extend through a front side of the rubber 2, and the cavities 31 are sealed except for the tooth holes 4; hence, the comb teeth 1 are passed through the tooth holes 4 from the front side of the rubber 2 and into the cavities 31, so that the comb teeth 1 are fixed on the rubber 2; and
a hook 5 is arranged at one end of the comb tooth 1, and the tooth holes 4 are internally provided with clamping pieces 6 which can be fitted into the cavities 31 and fixed, for example, the length of the cavities 31 is greater than the diameter of the tooth holes 4, so that the hooks 5 are tightly fitted into the cavities 31 and hook the clamping pieces 6. The diameter of the tooth holes 4 is equal to or smaller than the inner diameter of the cavities 31. Since the rubber 2 is made of a flexible material and has a certain elasticity, the diameter of the tooth holes 4 of the above two specifications can allow the arrangement of the clamping pieces 6 in the cavities 31. Most preferably, the inner diameter of the cavities 31 matches the outer diameter of the comb teeth 1, so that inner walls of the cavities 31 can exert a force on the comb teeth 1 after the comb teeth 1 are bent and fitted into the cavities 31, thus imparting the comb teeth with a good fixing effect. Theoretically, a smaller inner diameter of the cavities 31 enables the comb teeth 1 to have a better fixing effect, but increases the difficulty of fitting the hooks 5 of the comb teeth 1 into the cavities 31, while larger cavities 31 can reduce the difficulty of fitting the hooks 5 of the comb teeth 1 into the cavities 31, but weaken the fixing effect of the comb teeth 1 in the cavities 31, so their relative specifications need to be moderately set. In addition, the hooks 5 can hook the clamping pieces 6 followed by being together inserted into the cavities 31, and the manner in which the comb teeth 1 and the rubber 2 are assembled is very easy to achieve.
[0049] The comb teeth 1 are softer than traditional plastic comb teeth to overcome the problem of hair tangling, and therefore can be made of nylon yarn or other similar flexible materials instead, e.g. nylon yarn with a diameter of 0.7-0.8 mm; the comb tooth (1) has one end bent to form the hook 5 and the other end formed as a spherical or similarly shaped comb tooth head; and the comb tooth head may be formed by hot working of nylon yarn, or by adhesion of other substances on the other end of nylon yarn. Compared with the comb teeth formed by injection molding and then engaged on a rubber in a traditional connection method, the nylon comb teeth are softer, which can overcome the problem of hair tangling easily caused by the traditional plastic injection comb teeth during use; and meanwhile, the invention also solves the resulting problem of fixing the comb teeth 1.
[0050] Preferably, the thickness of the rubber 2 in a cross-sectional direction gradually increases from the middle to the edge, i.e. the thickness of an intermediate portion of the rubber 2 is smaller than that of an outer edge portion thereof, which not only enables the intermediate portion that is first contacted and deformed to be the softest part so as to enhance user experience, but also can facilitate the restoration of the deformed rubber 2 by gradually increasing the elastic force. Practice shows that a rubber with a uniform thickness has a small probability of being unable to automatically restore in use, but the above design of gradual thickening from the middle to the edge can completely avoid this problem. Most preferably, the raised columns 3 and the rubber 2 are integrally formed by injection molding. In general, the thickness H1 of the center of the body portion of the rubber 2 (i.e. except for the outer edge for rubber fixing) is 1-3 mm, the thickness H2 of the outer edge is 2-5 mm, and the thickness is gradually increased from the center to the outer edge, but uniform thickening from the center to the edge is also not required; and of course, theoretically, stepwise thickening is also a feasible scheme (for example, the entire rubber is divided into three parts of 1.5 mm, 2 mm and 3 mm from the inside to the outside). In principle, the thickness of the rubber 2 can be specifically selected according to product parameters, materials and the like, but the overall requirement of relative thickness difference must be considered.
[0051] Preferably, the comb handle 7 comprises a placement groove 8 for placing the rubber 2, a transverse engaging slot 9 is arranged at an edge of the placement groove 8, an engaging block 10 is arranged at an outer edge of the rubber 2, the rubber 2 is mounted in the placement groove 8, and the engaging block 10 is in snap fit with the engaging slot 9 so that the center of the rubber is raised toward the front side.
[0052] Preferably, the placement groove 8 of the comb handle 7 of the comb of the invention is bent toward the back side of the rubber 2, so that the placement groove 8 is arranged along a curved surface.
[0053] The comb manufactured by the method has an ingenious structure and low overall manufacturing cost, can well solve the problem of hair tangling and is also easy to clean; and meanwhile, the comb also completely retains all the functions of a traditional air-cushion comb without any reduction, and with a special comb handle structure, the comb provides a smooth combing surface which has a greater contact area with hair or scalp when hair is combed, which is not available for a traditional air-cushion comb.
[0054] It should be noted that the above description only refers to some particular embodiments within the inventive concept, which are only part of the embodiments of the invention, wherein the detailed direct description of the related structures is only for the convenience of understanding the invention, and various specific features do not certainly and directly define the implementation range of the invention. Conventional selection, substitution or permutation and combination made by those skilled in the art under the guidance of the inventive concept shall be considered to be within the claimed scope of the invention.