Method for regulating an electric rotary current machine, and rotary current machine system for such a method
11594989 · 2023-02-28
Assignee
Inventors
Cpc classification
H02P6/186
ELECTRICITY
H02P21/24
ELECTRICITY
H02P21/09
ELECTRICITY
H02P23/0031
ELECTRICITY
International classification
Abstract
A rotary current machine system and method for controlling an electric rotary current machine, in particular an induction machine, having a rotor, a stator and at least two phase windings is disclosed. At least one electrical signal, in particular a voltage signal, is applied to at least one phase winding, preferably all phase windings, of the rotary current machine, and the current waveform in the at least one phase winding is measured. An intermodulation signal component, induced in the rotary current machine by slotting effects and magnetic saturation effects, which is determined from the current waveform measured in the at least one phase winding, is used for controlling the rotary current machine.
Claims
1. A method for controlling an electric rotary current machine, with a rotor, a stator and at least two phase windings, wherein at least one electrical signal is applied to at least one phase winding of the rotary current machine and an electrical signal waveform in the at least one phase winding is measured or determined, wherein an intermodulation signal component caused by slotting effects and magnetic saturation effects in the rotary current machine, which intermodulation signal component is determined from the signal waveform determined or measured in the at least one phase winding, is used for controlling the rotary current machine, wherein a mechanical angular position and/or a rotation speed of the rotor is determined from the intermodulation signal component and the angular position and/or the rotation speed is used to control the rotary current machine.
2. The method according to claim 1, wherein the intermodulation signal component is determined from a rate of change of the signal waveform.
3. The method according to claim 1, wherein in at least two phase windings of the rotary current machine, current waveforms are determined and the current waveforms are combined by a mathematical equation to form a combined signal and the intermodulation signal component is determined from the combined signal.
4. The method according to claim 3, wherein the mathematical equation is an equation for calculating a tensor.
5. The method according to claim 1, wherein the intermodulation signal component is extracted by elimination of saturation signal components due to magnetic saturation effects in the rotary current machine and/or slot signal components due to slotting effects.
6. The method according to claim 5, wherein from an angle of the intermodulation signal component a slotting angle is determined by combining the angle of the intermodulation signal component with an angle of a saturation signal component contained in at least one signal waveform, using the calculation rule
θ.sub.slot(t)=±θ.sub.sat(t)−θ.sub.inter(t).
7. The method according to claim 6, wherein a mechanical angular position of the rotor is determined by dividing the slotting angle by the number of slots of the rotor.
8. The method according to claim 6, wherein the angle of the intermodulation signal component is corrected by an intermodulation correction value as a function of the rotation speed of the rotor and/or the load on the rotary current machine.
9. The method according to claim 6, wherein the angle of the saturation signal component is corrected by a saturation correction value as a function of the rotation speed of the rotor and/or the loading on the rotary current machine.
10. The method according to claim 1, wherein the electrical signal comprises an excitation signal, which is essentially independent of the generation of a fundamental wave of the rotary current machine and the fundamental frequency of which is at least five times as great as a temporal frequency of the fundamental wave of the voltages in a phase winding for generating the fundamental wave of the rotary current machine.
11. The method according to claim 1, wherein the electrical signal is a current signal and the response of the rotary current machine to the current signal is evaluated to determine the intermodulation signal component.
12. A rotary current machine system, comprising: a rotary current machine having a rotor, a stator and at least two phase windings; a converter which is electrically connected to the rotary current machine, wherein the converter is configured to apply electrical signals to at least one phase winding of the rotary current machine; at least one measuring device which is configured to measure or determine at least one electrical signal waveform in the at least one phase winding; wherein: a control unit is provided that is configured to control the rotary current machine on the basis of an intermodulation signal component caused by slotting effects and magnetic saturation effects in the rotary current machine, which intermodulation signal component is contained in the at least one electrial signal waveform, wherein a mechanical angular position and/or a rotation speed of the rotor is determined from the intermodulation signal component and the angular position and/or the rotation speed is used to control the rotary current machine.
13. The System according to claim 12, wherein the control unit is integrated into the converter.
14. The system according to claim 12, wherein the intermodulation signal component is determined from a rate of change of the at least one electrical signal waveform.
15. The system according to claim 12, wherein in at least two phase windings of the rotary current machine, current waveforms are determined and the current waveforms are combined by a mathematical equation to form a combined signal and the intermodulation signal component is determined from the combined signal.
16. The system according to claim 12, wherein the intermodulation signal component is extracted by elimination of saturation signal components due to magnetic saturation effects in the rotary current machine and/or slot signal components due to slotting effects.
17. The system according to claim 16, wherein from an angle of the intermodulation signal component a slotting angle is determined by combining the angle of the intermodulation signal component with an angle of a saturation signal component contained in at least one signal waveform, using the calculation rule
θ.sub.slot(t)=±θ.sub.sat(t)−θ.sub.inter(t).
18. The system according to claim 17, wherein a mechanical angular position of the rotor is determined by dividing the slotting angle by the number of slots of the rotor.
19. The system according to claim 12, wherein the electrical signals comprise an excitation signal, which is essentially independent of the generation of a fundamental wave of the rotary current machine and the fundamental frequency of which is at least five times as great as a temporal frequency of the fundamental wave of the voltages in a phase winding for generating the fundamental wave of the rotary current machine.
20. The system according to claim 12, wherein the electrical signals comprise a current signal and the response of the rotary current machine to the current signal is evaluated to determine the intermodulation signal component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the present teaching is described by reference to the figures, but is not intended to be limited thereby.
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DETAILED DESCRIPTION
(14) In the following the method according to the present teaching is explained in further detail based on an application to an induction machine.
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(16) The induction machine 2 is shown schematically in
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(18) As mentioned above, the induction machine 2 shows asymmetries which can vary according to time and location, thus allowing information to be obtained on the angular position θ.sub.mech(t) and/or the rotation speed of the rotor 21. An example of such an asymmetry is the slotting 23 of rotor 21 and/or stator 20. Another example of an asymmetry is the saturation of the magnetic flux paths in the induction machine 2. Both asymmetries cause temporal and spatial inductance changes in the operation of the induction machine 2, which can be determined by evaluating the current waveforms i.sub.U(t), i.sub.V(t), i.sub.W(t). For example, in a greatly simplified model to illustrate an asymmetry, it can be assumed, for example, that the three phase winding inductances L.sub.U, L.sub.V, L.sub.W in the phase windings U, V, W each have a mean value Lo and, as a function of a mechanical angular position θ.sub.mech(t) of the rotor 21, deviate from this mean value Lo sinusoidally (with an amplitude Lim):
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(20) The change in the angular position θ.sub.mech(t) of the rotor 21 therefore also changes the inductances L.sub.U, L.sub.V, L.sub.W. The variable inductance components can therefore also be referred to as modulated inductances. The changes in inductances L.sub.U, L.sub.V, L.sub.W can be caused, for example, by the slot 23 of the rotor 21 or stator 20 and/or the magnetic saturation of magnetic iron paths in the rotary current machine 3.
(21) The determination of the angular position θ.sub.mech(t) of the rotor 21 for induction machines 2 has up to now presented a major challenge, since induction machines 2, particularly in comparison to most synchronous machines, have significantly smaller asymmetries and thus significantly smaller inductance fluctuations in operation.
(22) To determine inductance changes, electrical signals, preferably voltage signals U.sub.U(t), U.sub.V(t), U.sub.W(t), are applied to the phase windings U, V, W of the induction machine 2 and the resulting current waveforms i.sub.U(t), i.sub.V(t), i.sub.W(t) are measured using the current measuring sensors 7. The voltages or voltage pulses applied by the converter 4 to operate the induction machine 2 can be used as voltage signals U.sub.U(t), U.sub.V(t), U.sub.W(t). The electrical signals can contain excitation signals 9 to determine the operating state of the rotary current machine 3. The excitation signals 9 can be essentially independent of the generation of a rotating field of the rotary current machine 3. Here, excitation signals 9 can be used which are applied between the voltage (pulses) generated by the converter 4 for generating the rotating field, or superimposed on them. It is also possible to use voltage waveforms with frequencies higher than that used to generate the fundamental component of the rotating field.
(23) In
(24) On account of different phase winding inductances L.sub.U, L.sub.V, L.sub.W due to asymmetries in the rotary current machine 3, an additional deviation of the current slopes di.sub.U/dt, di.sub.V/dt, di.sub.W/dt is obtained. This additional deviation is not shown in
(25) In one embodiment, rectangular excitation signals 9, such as those shown in
(26) In
(27) The current slopes di.sub.U/dt, di.sub.V/dt, di.sub.W/dt in the phase windings U, V and W, determined preferably at regular intervals, can then be combined using a mathematical equation into a combined signal ϑ.sub.Saliency. However, in particular in the case of sinusoidal excitation signals 9, the current values, i.e., the amplitudes, or RMS values, or instantaneous values, of the currents I.sub.U, I.sub.V, I.sub.W can also be used and combined. Preferably, a mathematical equation for calculating a space vector is used to combine the current waveforms, for example:
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(29) The combined signal ϑ.sub.Saliency can also be called a “saliency signal”. When the signal ϑ.sub.Saliency is calculated as a space vector, ϑ.sub.Saliency represents a tensor.
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(32) In the prior art, in sensorless control using the slot information, the intermodulation signal component ϑ.sub.inter and the saturation signal component ϑ.sub.sat were previously eliminated as interference signals and the slot signal component ϑ.sub.slot was used to determine an angular position and/or a rotation speed of the rotor. However, as can be seen in
(33) According to the present teaching, it is therefore provided not to use the slot signal component ϑ.sub.slot directly for controlling the rotary current machine 3, but to use the intermodulation signal component ϑ.sub.inter and its indirectly included slot or rotor angle information for controlling the electric rotary current machine 2. The method according to the present teaching can be implemented in a control unit 12 (see
ω.sub.inter=±ω.sub.sat−ω.sub.slot, (1)
(34) where ω.sub.inter denotes the fundamental frequency of the intermodulation signal component ϑ.sub.inter, ω.sub.sat the fundamental frequency of the saturation signal component ϑ.sub.sat, and ω.sub.slot the fundamental frequency of the slot signal component ϑ.sub.slot. The sign of ω.sub.sat depends on the design and construction of the rotary current machine 3.
(35) In order to determine the angular position of the rotor, which can be used for controlling the rotary current machine 2, the intermodulation signal component ϑ.sub.inter is separated from other signal components, i.e., essentially isolated, for example by filtering or estimating the unwanted signal components and subtraction. An angle θ.sub.inter(t) is determined from the signal ϑ.sub.inter, in particular from its fundamental frequency. The angle can be a phase angle that changes over time. This can be carried out using a PLL (phase-locked loop), for example. In addition, an angle, in particular a phase angle, θ.sub.sat(t) of the saturation signal component ϑ.sub.sat is determined, in particular from its fundamental frequency. The two angles θ.sub.sat(t) and θ.sub.inter(t) are combined, for example, using the equation:
θ.sub.slot(t)=−θ.sub.inter(t)±θ.sub.sat(t), (5)
(36) to obtain a calculated angle θ.sub.slot(t) of a slot angle. In this disclosure, θ is used to designate angles, while ϑ represents signals or signal components. The slot angle θ.sub.slot(t) determined by equation (5) is essentially a calculated angle of the slot signal component ϑ.sub.slot. By dividing the slot angle θ.sub.slot(t) by the number N of slots of the rotor, a mechanical angular position θ.sub.mech(t) of the rotor 21 can be determined from θ.sub.slot(t). θ.sub.mech(t) can subsequently be used, for example, for controlling the rotary current machine 3. For example, θ.sub.mech(t) can be used to represent electrical variables in a rotor-referenced coordinate system, or to control the angular position (angular position control) and/or the rotation speed (speed control) of the rotor.
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(40) Experiments have shown that the accuracy of the method according to the present teaching can be further increased by taking into account the dependencies of the angle θ.sub.inter(t) of the intermodulation signal component ϑ.sub.inter and the angle θ.sub.sat(t) of the saturation signal component ϑ.sub.sat on the rotation speed and/or load of the rotary current machine 3. It has been shown that the angle θ.sub.inter(t) of the intermodulation signal component ϑ.sub.inter and the angle θ.sub.sat(t) of the saturation signal component ϑ.sub.sat may show deviations as a function of the load, in particular of the torque M of the rotary current machine 3. In one embodiment, it can therefore be provided that the angle θ.sub.inter(t) of the intermodulation signal component ϑ.sub.inter is corrected as a function of the load of the rotary current machine 3, in particular the torque M, by means of an intermodulation correction value θ.sub.inter_corr. The dependency of θ.sub.inter_corr on the torque M (in % relative to the rated torque) of the rotary current machine 3 is shown in
(41) It can also be provided that the angle θ.sub.sat(t) of the saturation signal component ϑ.sub.sat is corrected as a function of the load and the rotation speed of the rotary current machine 3, in particular the torque M, by means of a saturation correction value θ.sub.sat_corr. The dependency of θ.sub.sat_corr on the torque M (in % relative to the rated torque) of the rotary current machine 3 is shown in
(42) The angle θ.sub.inter of the intermodulation signal component ϑ.sub.inter may also be dependent on the rotation speed of the rotary current machine 3 (see
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