ORGANIC PHOTOSENSITIVE DEVICES COMPRISING ARYL SQUARAINES AND METHODS OF MAKING THE SAME
20200303660 ยท 2020-09-24
Assignee
- The Regents Of The University Of Michigan (Ann Arbor, MI)
- University Of Southern California (Los Angeles, CA)
Inventors
- Mark E. Thompson (Anaheim, CA)
- Stephen R. Forrest (Ann Arbor, MI)
- Guodan Wei (San Ramon, CA, US)
- Siyi WANG (Hillsboro, OR, US)
- Lincoln HALL (Maracas, TT)
- Viacheslav V. Diev (Wilmington, DE)
- Xin Xiao (Ann Arbor, MI, US)
Cpc classification
C09B57/008
CHEMISTRY; METALLURGY
H10K85/631
ELECTRICITY
C09K2211/1029
CHEMISTRY; METALLURGY
C09K2211/1014
CHEMISTRY; METALLURGY
H10K85/626
ELECTRICITY
H10K30/211
ELECTRICITY
H10K85/6572
ELECTRICITY
B82Y10/00
PERFORMING OPERATIONS; TRANSPORTING
Y02E10/542
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H10K85/633
ELECTRICITY
H01G9/2059
ELECTRICITY
Y02E10/549
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B82Y10/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
There is disclosed squaraine compounds of formula I:
##STR00001##
wherein each of Y.sub.1 and Y.sub.2 is independently chosen from an optionally substituted amino group and an optionally substituted aryl group. Also described are organic optoelectronic devices comprising a Donor-Acceptor heterojunction that is formed from one or more of the squaraine compounds. A method of making the disclosed device, which may include one or more sublimation step for depositing said squaraine compound, is also disclosed.
Claims
1-32. (canceled)
33. A squaraine compound of formula I: ##STR00022## wherein, Y.sub.1 is an optionally substituted aryl and Y.sub.2 is a group of formula II: ##STR00023## wherein X for each occurrence is independently chosen from hydrogen and hydroxyl; and R.sub.1 and R.sub.2 are taken together with any intervening atoms to form an optionally substituted heteroaryl.
34. The compound of claim 33, wherein the optionally substituted heteroaryl is a multicyclic group comprising two or more fused rings.
35. The compound of claim 33, wherein the compound is asymmetric.
36. The compound of claim 33, wherein Y.sub.1 is a group of formula II, wherein X for each occurrence in Y.sub.1 is independently chosen from hydrogen and hydroxyl, and wherein R.sub.1 and R.sub.2 of Y.sub.1 are independently chosen from optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl, or R.sub.1 and R.sub.2 of Y.sub.1 are taken together with any intervening atoms to form a group chosen from optionally substituted heteroaryl and optionally substituted heterocyclyl.
37. The compound of claim 36, wherein the compound is ##STR00024## 2,4-bis[4-N-carbazolo-2,6-dihydroxyphenyl] squaraine (CBZSQ).
38. A squaraine compound of formula I: ##STR00025## wherein, Y.sub.1 is an optionally substituted aryl and Y.sub.2 is a group of formula III: ##STR00026## wherein W is chosen from S, O, Se, and Te; n is an integer chosen from 0 and 1; and R.sub.5 and R.sub.6 are independently chosen from optionally substituted amino, cyano, halo, mercapto, optionally substituted alkenyl, optionally substituted alkynyl, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl, optionally substituted heterocyclyl, and optionally substituted carbocyclyl, or R.sub.5 and R.sub.6 attached to adjacent atoms are taken together with any intervening atoms to form a group chosen from optionally substituted aryl, optionally substituted heteroaryl, optionally substituted carbocyclyl, and optionally substituted heterocyclyl.
39. The compound of claim 38, wherein Y.sub.1 is chosen from a group of formula III.
40. The compound of claim 39, wherein the compound is ##STR00027## 2,4-bis[4-N-phenothiazino-2,6-dihydroxyphenyl] squaraine (PTSQ).
41. A squaraine compound of formula I: ##STR00028## wherein, Y.sub.1 is an optionally substituted amino group and Y.sub.2 is an optionally substituted aryl group; or Y.sub.1 and Y.sub.2 are independently chosen from optionally substituted amino groups.
42. The compound of claim 41, wherein Y.sub.1 is NR.sub.3R.sub.4 and Y.sub.2 is an optionally substituted aryl group, and wherein R.sub.3 and R.sub.4 are independently chosen from optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl, or R.sub.3 and R.sub.4 are taken together with any intervening atoms to form a group chosen from optionally substituted heteroaryl and optionally substituted heterocyclyl.
43. The compound of claim 41, wherein Y.sub.1 is an optionally substituted amino group and Y.sub.2 is chosen from a group of formula II ##STR00029## wherein X for each occurrence is independently chosen from hydrogen and hydroxyl; R.sub.1 and R.sub.2 are independently chosen from optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl, or R.sub.1 and R.sub.2 are taken together with any intervening atoms to form a group chosen from optionally substituted heteroaryl and optionally substituted heterocyclyl.
44. The compound of claim 43, wherein the optionally substituted heteroaryl and the optionally substituted heterocyclyl are independently chosen from monocyclic and multicyclic groups.
45. The compound of claim 43, wherein Y.sub.1 is NR.sub.3R.sub.4; and wherein R.sub.3 and R.sub.4 are independently chosen from optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl, or R.sub.3 and R.sub.4 are taken together with any intervening atoms to form a group chosen from optionally substituted heteroaryl and optionally substituted heterocyclyl.
46. The compound of claim 45, wherein the optionally substituted heteroaryl and the optionally substituted heterocyclyl are independently chosen from monocyclic and multicyclic groups.
47. The compound of claim 45, wherein the compound is chosen from ##STR00030## {2-[4-(N,N-diisobutylamino)-2,6-dihydroxyphenyl]-4-diphenylamino} squaraine (USSQ), and ##STR00031## {2[4-(N,N-diphenylamino)-2,6-dihydroxyphenyl]-4-diphenylamino} squaraine (DPUSQ).
48. The compound of claim 43, wherein the group of formula II is chosen from a group of formula III: ##STR00032## wherein W is chosen from S, O, Se, and Te; n is an integer chosen from 0 and 1; and R.sub.5 and R.sub.6 are independently chosen from optionally substituted amino, cyano, halo, mercapto, optionally substituted alkenyl, optionally substituted alkynyl, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl, optionally substituted heterocyclyl, and optionally substituted carbocyclyl, or R.sub.5 and R.sub.6 attached to adjacent atoms are taken together with any intervening atoms to form a group chosen from optionally substituted aryl, optionally substituted heteroaryl, optionally substituted carbocyclyl, and optionally substituted heterocyclyl.
49. The compound of claim 41, wherein Y.sub.1 is an optionally substituted amino group and Y.sub.2 is NR.sub.3R.sub.4, wherein R.sub.3 and R.sub.4 are independently chosen from optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl, or R.sub.3 and R.sub.4 are taken together with any intervening atoms to form a group chosen from optionally substituted heteroaryl and optionally substituted heterocyclyl.
50. The compound of claim 49, wherein Y.sub.1 is NR.sub.3R.sub.4.
51. The compound of claim 50, wherein the compound is ##STR00033## diphenylamino-squarate (YSQ).
52. A squaraine compound of formula: ##STR00034## 2,4-bis[4-(N-Phenyl-1-naphthylamino)-2,6-dihydroxyphenyl] squaraine (1NPSQ), or ##STR00035## 2,4-bis[4-(N-Phenyl-2-naphthylamino)-2,6-dihydroxyphenyl] squaraine (2NPSQ).
53. An organic photosensitive optoelectronic device comprising at least one compound of claim 33, wherein the device comprises at least one donor-acceptor heterojunction.
54. An organic photosensitive optoelectronic device comprising at least one compound of claim 38, wherein the device comprises at least one donor-acceptor heterojunction.
55. An organic photosensitive optoelectronic device comprising at least one compound of claim 41, wherein the device comprises at least one donor-acceptor heterojunction.
56. An organic photosensitive optoelectronic device comprising at least one compound of claim 52, wherein the device comprises at least one donor-acceptor heterojunction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION OF THE INVENTION
[0046] As used in the present disclosure, the following words, phrases, and symbols are generally intended to have the meanings set forth below, except to the extent in which they are used indicates otherwise. The following abbreviations and terms have the indicated meanings throughout:
[0047] A dash (-) that is not between two letters or symbols is used to indicate a point of attachment for a substituent. For example, CONH.sub.2 is attached through the carbon atom.
[0048] Alkyl by itself or as part of another substituent refers to a saturated or unsaturated, branched, or straight-chain monovalent hydrocarbon radical derived by the removal of one hydrogen atom from a single carbon atom of a parent alkane, alkene, or alkyne. Examples of alkyl groups include, but are not limited to, methyl; ethyls such as ethanyl, ethenyl, and ethynyl; propyls such as propan-1-yl, propan-2-yl, prop-1-en-1-yl, prop-1-en-2-yl, prop-2-en-1-yl (allyl), prop-1-yn-1-yl, prop-2-yn-1-yl, etc.; butyls such as butan-1-yl, butan-2-yl, 2-methyl-propan-1-yl, 2-methyl-propan-2-yl, but-1-en-1-yl, but-1-en-2-yl, 2-methyl-prop-1-en-1-yl, but-2-en-1-yl, but-2-en-2-yl, beta-1,3-dien-1-yl, beta-1,3-dien-2-yl, but-1-yn-1-yl, but-1-yn-3-yl, but-3-yn-1-yl, etc.; and the like.
[0049] The term alkyl is specifically intended to include groups having any degree or level of saturation, i.e., groups having exclusively single carbon-carbon bonds, groups having one or more double carbon-carbon bonds, groups having one or more triple carbon-carbon bonds, and groups having mixtures of single, double, and triple carbon-carbon bonds. Where a specific level of saturation is intended, the terms alkenyl, alkenyl, and alkynyl are used. In certain embodiments, an alkyl group comprises from 1 to 20 carbon atoms, in certain embodiments, from 1 to 10 carbon atoms, in certain embodiments, from 1 to 8 or 1 to 6 carbon atoms, and in certain embodiments from 1 to 3 carbon atoms.
[0050] Amino refers to the radical NH.sub.2.
[0051] Aryl by itself or as part of another substituent refers to a monovalent aromatic hydrocarbon radical derived by the removal of one hydrogen atom from a single carbon atom of a parent aromatic ring system. Aryl encompasses 5- and 6-membered carbocyclic aromatic rings, for example, benzene; bicyclic ring systems wherein at least one ring is carbocyclic and aromatic, for example, naphthalene, indane, and tetralin; and tricyclic ring systems wherein t least one ring is carbocyclic and aromatic, for example, fluorene. Aryl encompasses multiple ring systems having at least one carbocyclic aromatic ring fused to at least one carbocyclic aromatic ring, cycloalkyl ring, or heterocycloalkyl ring. For example, aryl includes 5- and 6-membered carbocyclic aromatic rings fused to a 5- to 7-membered heterocycloalkyl ring containing one or more heteroatoms chosen from N, O, and S. For such fused, bicyclic ring systems wherein only one of the rings is a carbocyclic aromatic ring, the point of attachment may be at the carbocyclic aromatic ring or the heterocycloalkyl ring. Examples of aryl groups include, but are not limited to, groups derived from aceanthrylene, acenaphthylene, acephenanthrylene, anthracene, azulene, benzene, chrysene, coronene, fluoranthene, fluorene, hexacene, hexaphene, hexalene, as-indacene, s-indacene, indane, indene, naphthalene, octacene, octaphene, octalene, ovalene, penta-2,4-diene, pentacene, pentalene, pentaphene, perylene, phenalene, phenanthrene, picene, pleiadene, pyrene, pyranthrene, rubicene, triphenylene, trinaphthalene, and the like. In certain embodiments, an aryl group can comprise from 5 to 20 carbon atoms, and in certain embodiments, from 5 to 12 carbon atoms. Aryl, however, does not encompass or overlap in any way with heteroaryl, separately defined herein. Hence, a multiple ring system in which one or more carbocyclic aromatic rings is fused to a heterocycloalkyl aromatic ring, is heteroaryl, not aryl, as defined herein.
[0052] Carbocyclyl is intended to include both aryl and cycloalkyl groups.
[0053] Compounds refers to compounds encompassed by structural formula (I) herein and includes any specific compounds within this formula whose structure is disclosed herein. Compounds may be identified either by their chemical structure and/or chemical name. When the chemical structure and chemical name conflict, the chemical structure is determinative of the identity of the compound. The compounds described herein may contain one or more chiral centers and/or double bonds and therefore may exist as stereoisomers such as double-bond isomers (i.e., geometric isomers), enantiomers, or diastereomers. Accordingly, any chemical structures within the scope of the specification depicted, in whole or in part, with a relative configuration encompass all possible enantiomers and stereoisomers of the illustrated compounds including the stereoisomerically pure form (e.g., geometrically pure, enantiomerically pure, or diastereomerically pure) and enantiomeric and stereoisomeric mixtures. Enantiomeric and stereoisomeric mixtures can be resolved into their component enantiomers or stereoisomers using separation techniques or chiral synthesis techniques well known to the skilled artisan.
[0054] For the purposes of the present disclosure, chiral compounds are compounds having at least one center of chirality (i.e. at least one asymmetric atom, in particular at least one asymmetric C atom), having an axis of chirality, a plane of chirality or a screw structure. Achiral compounds are compounds which are not chiral.
[0055] Compounds of formula (I) include, but are not limited to, optical isomers of compounds of formula (I), racemates thereof, and other mixtures thereof. In such embodiments, the single enantiomers or diastereomers, i.e., optically active forms, can be obtained by asymmetric synthesis or by resolution of the racemates. Resolution of the racemates can be accomplished, for example, by conventional methods such as crystallization in the presence of a resolving agent, or chromatography, using, for example a chiral high-pressure liquid chromatography (HPLC) column. However, unless otherwise stated, it should be assumed that formula (I) covers all asymmetric variants of the compounds described herein, including isomers, racemates, enantiomers, diastereomers, and other mixtures thereof. In addition, compounds of formula (I) include Z- and E-forms (e.g., cis- and trans-forms) of compounds with double bonds. In embodiments in which compounds of Formulas I and IA exist in various tautomeric forms, compounds provided by the present disclosure include all tautomeric forms of the compound.
[0056] The compounds of formula (I) may also exist in several tautomeric forms including the enol form, the keto form, and mixtures thereof. Accordingly, the chemical structures depicted herein encompass all possible tautomeric forms of the illustrated compounds. Compounds may exist in unsolvated forms as well as solvated forms, including hydrated forms and as N-oxides. In general, compounds may be hydrated, solvated, or N-oxides. Certain compounds may exist in single or multiple crystalline or amorphous forms. In general, all physical forms are equivalent for the uses contemplated herein and are intended to be within the scope provided by the present disclosure. Further, when partial structures of the compounds are illustrated, an asterisk ( ) indicates the point of attachment of the partial structure to the rest of the molecule,
[0057] Cycloalkyl by itself or as part of another substituent refers to a saturated or unsaturated cyclic alkyl radical. Where a specific level of saturation is intended, the nomenclature cycloalkanyl or cycloalkenyl is used. Examples of cycloalkyl groups include, but are not limited to, groups derived from cyclopropane, cyclobutane, cyclopentane, cyclohexane, and the like. In certain embodiments, a cycloalkyl group is C.sub.3-15 cycloalkyl, and in certain embodiments, C.sub.3-12 cycloalkyl or C.sub.5-12 cycloalkyl.
[0058] Heteroaryl by itself or as part of another substituent refers to a monovalent heteroaromatic radical derived by the removal of one hydrogen atom from a single atom of a parent heteroaromatic ring system. Heteroaryl encompasses multiple ring systems having at least one aromatic ring fused to at least one other ring, which can be aromatic or non-aromatic in which at least one ring atom is a heteroatom. Heteroaryl encompasses 5- to 12-membered aromatic, such as 5- to 7-membered, monocyclic rings containing one or more, for example, from 1 to 4, or in certain embodiments, from 1 to 3, heteroatoms chosen from N, O, and S, with the remaining ring atoms being carbon; and bicyclic heterocycloalkyl rings containing one or more, for example, from 1 to 4, or in certain embodiments, from 1 to 3, heteroatoms chosen from N, O, and S, with the remaining ring atoms being carbon and wherein at least one heteroatom is present in an aromatic ring. For example, heteroaryl includes a 5- to 7-membered heterocycloalkyl, aromatic ring fused to a 5- to 7-membered cycloalkyl ring. For such fused, bicyclic heteroaryl ring systems wherein only one of the rings contains one or more heteroatoms, the point of attachment may be at the heteroaromatic ring or the cycloalkyl ring. In certain embodiments, when the total number of N, S, and O, atoms in the heteroaryl group exceeds one, the heteroatoms are not adjacent to one another. In certain embodiments, the total number of N, S, and O atoms in the heteroaryl group is not more than two. In certain embodiments, the total number of N, S, and O atoms in the aromatic heterocycle is not more than one. Heteroaryl does not encompass or overlap with aryl as defined herein.
[0059] Examples of heteroaryl groups include, but are not limited to, groups derived from acridine, arsindole, carbazole, -carboline, chromane, chromene, cinnoline, furan, imidazole, indazole, indole, indoline, indolizine, isobenzofuran, isochromene, isoindole, isoindoline, isoquinoline, isothiazole, isoxazole, naphthyridine, oxadiazole, oxazole, pyrimidine, phenanthridine, phenanthroline, phenazine, phthalazine, pteridine, purine, pyran, pyrazine, pyrazole, pyridazine, pyridine, pyrimidine, pyrrole, pyrrolizine, quinazoline, quinoline, quinolizine, quinoxaline, tetrazole, thiadiazole, thiazole, thiophene, triazole, xanthene, and the like. In certain embodiments, a heteroaryl group is from 5- to 20-membered heteroaryl, and in certain embodiments from 5- to 12-membered heteroaryl or from 5- to 10-membered heteroaryl. In certain embodiments heteroaryl groups are those derived from thiophene, pyrrole, benzothiophene, benzofuran, indole, pyridine, quinoline, imidazole, oxazole, and pyrazine.
[0060] Heterocyclyl by itself or as part of another substituent refers to a partially saturated or unsaturated cyclic alkyl radical in which one or more carbon atoms (and any associated hydrogen atoms) are independently replaced with the same or different heteroatom. Examples of heteroatoms to replace the carbon atom(s) include, but are not limited to, N, P, O, S, Si, etc. Where a specific level of saturation is intended, the nomenclature heterocycloalkanyl or heterocycloalkenyl is used. Examples of heterocycloalkyl groups include, but are not limited to, groups derived from epoxides, azirines, thiiranes, imidazolidine, morpholine, piperazine, piperidine, pyrazolidine, pyrrolidine, quinuclidine, and the like.
[0061] Substituted refers to a group in which one or more hydrogen atoms are independently replaced with the same or different substituent(s). Examples of substituents include, but are not limited to, R.sup.64, R.sup.60, O, (OH), O, OR.sup.60, SR.sup.60, S, S, NR.sup.60R.sup.61, NR.sup.60, CX.sub.3, CN, CF.sub.3, OCN, SCN, NO, NO.sub.2, N.sub.2, N.sub.3, S(O).sub.2O, S(O).sub.2OH, S(O).sub.2R.sup.60, OS(O.sub.2)O, OS(O).sub.2R.sup.60, P(O)(O).sub.2, P(O)(OR.sup.60)(O), OP(O)(OR.sup.60)(OR.sup.61), C(O)R.sup.60, C(S)R.sup.60, C(O)OR.sup.60, C(O)NR.sup.60R.sup.61, C(O)O, C(S)OR.sup.60, NR.sup.62C(O)NR.sup.60R.sup.61, NR.sup.62C(S)NR.sup.60R.sup.61, NR.sup.62C(NR.sup.63)NR.sup.60R.sup.61, C(NR.sup.62)NR.sup.60R.sup.61, S(O).sub.2, NR.sup.60R.sup.61, NR.sup.63S(O).sub.2R.sup.60, NR.sup.63C(O)R.sup.60, and S(O)R.sup.60 where each R.sup.64 is independently a halogen; each R.sup.60 and R.sup.61 are independently hydrogen, alkyl, substituted alkyl, alkoxy, substituted alkoxy, cycloalkyl, substituted cycloalkyl, heterocycloalkyl, substituted heterocycloalkyl, aryl, substituted aryl, heteroaryl, substituted heteroaryl, arylalkyl, substituted arylalkyl, heteroarylalkyl, or substituted heteroarylalkyl, or R.sup.60 and R.sup.61 together with the nitrogen atom to which they are bonded to form a heterocyclyl, substituted heterocyclyl, heteroaryl, or substituted heteroaryl ring, and R.sup.62 and R.sup.63 are independently hydrogen, alkyl, substituted alkyl, aryl, substituted aryl, arylalkyl, substituted arylalkyl, cycloalkyl, substituted cycloalkyl, heterocyclyl, substituted heterocyclyl, heteroaryl, substituted heteroaryl, or heteroarylalkyl, or R.sup.62 and R.sup.63 together with the atom to which they are bonded form one or more heterocyclyl, substituted heterocyclyl, heteroaryl, or substituted heteroaryl rings. In certain embodiments, a tertiary amine or aromatic nitrogen may be substituted with one or more oxygen atoms to form the corresponding nitrogen oxide.
[0062] As used in this specification and the appended claims, the articles a, an, and the include plural referents unless expressly and unequivocally limited to one referent.
[0063] All numerical ranges herein include all numerical values and ranges of all numerical values within the recited range of numerical values. Further, while the numerical ranges and parameters setting forth the broad scope of the disclosure are approximations as discussed above, the numerical values set forth in the Examples section are reported as precisely as possible. It should be understood, however, that such numerical values inherently contain certain errors resulting from the measurement equipment and/or measurement technique.
[0064] In some embodiments, the compounds described herein may comprise squaraine compounds represented by the following graphic formula (I):
##STR00003##
[0065] wherein,
[0066] Y.sub.1 and Y.sub.2 are independently selected from an optionally substituted amino group or an optionally substituted aryl group.
[0067] In some embodiments, the compounds are asymmetric, i.e., Y.sub.1 and Y.sub.2 are different.
[0068] In some embodiments, Y.sub.1 and Y.sub.2 are independently selected from NR.sub.3R.sub.4 and a group of formula II:
##STR00004##
[0069] wherein X for each occurrence is independently selected from hydrogen and hydroxyl;
[0070] R.sub.1 and R.sub.2 for each occurrence are independently selected from optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl, or R.sub.1 and R.sub.2 are taken together with any intervening atoms to form a group selected from optionally substituted heteroaryl and optionally substituted heterocyclyl; and
[0071] R.sub.3 and R.sub.4 for each occurrence are independently selected from optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl, or R.sub.3 and R.sub.4 are taken together with any intervening atoms to form a group selected from optionally substituted heteroaryl and optionally substituted heterocyclyl.
[0072] In some embodiments, said optionally substituted heteroaryl and the optionally substituted heterocyclyl are independently selected from monocyclic and multicyclic groups. In some embodiments, the multicyclic group comprises two or more fused rings. In some embodiments, at least one of R.sub.3 and R.sub.4 comprise an aryl group.
[0073] As used herein, amino and substituted amino groups are intended to include any salts, such as acid addition salts, thereof. For example, any reference to an amine also contemplates the ammonium salt and any reference to or embodiment of the group NR.sup.1R.sup.2 should be construed to include analogous salts such as acid addition salts, etc.
[0074] In yet another embodiment, a compound of formula (I) is selected, with the proviso that when at least one of Y.sub.1 and Y.sub.2 comprises the group of formula (II), R.sub.1 and R.sub.2 are taken together with any intervening atoms to form a group selected from optionally substituted heteroaryl and optionally substituted heterocyclyl.
[0075] In some embodiments, the group of formula (II) is chosen from the group of formula (III):
##STR00005##
wherein
[0076] W is selected from S, O, Se, and Te;
[0077] n is an integer selected from 0 and 1; and
[0078] R.sub.5 and R.sub.6 for each occurrence are independently selected from optionally substituted amino, cyano, halo, mercapto, optionally substituted alkenyl, optionally substituted alkynyl, optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl, optionally substituted heterocyclyl, and optionally substituted carbocyclyl, or R.sub.5 and R.sub.6 attached to adjacent atoms are taken together with any intervening atoms to form a group selected from optionally substituted aryl, optionally substituted heteroaryl, optionally substituted carbocyclyl, and optionally substituted heterocyclyl.
[0079] In another embodiment, a compound of formula (I) is selected, wherein
[0080] Y.sub.1 comprises NR.sub.3R.sub.4; and
[0081] Y.sub.2 comprises
##STR00006##
[0082] In some embodiments, at least one of Y.sub.1 and Y.sub.2 comprises
##STR00007##
[0083] In some embodiments, at least one X comprises hydroxyl.
[0084] In some embodiments, at least one of Y.sub.1 and Y.sub.2 comprises NR.sub.3R.sub.4.
[0085] In still another embodiment, a compound of formula (I) is selected, wherein Y.sub.1 is NR.sub.3R.sub.4 and Y.sub.2 is optionally substituted aryl, wherein
[0086] R.sub.3 and R.sub.4 are independently selected from optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl, or R.sub.3 and R.sub.4 are taken together with any intervening atoms to form a group selected from optionally substituted heteroaryl and optionally substituted heterocyclyl.
[0087] In some embodiments, Y.sub.1 comprises an optionally substituted aryl, and
[0088] Y.sub.2 is
##STR00008##
[0089] wherein
[0090] X for each occurrence is independently selected from hydrogen and hydroxyl; and
[0091] R.sub.1 and R.sub.2 for each occurrence are independently selected from optionally substituted alkyl, optionally substituted aryl, and optionally substituted heteroaryl, or R and R.sub.2 are taken together with any intervening atoms to form a group selected from optionally substituted heteroaryl and optionally substituted heterocyclyl.
[0092] It is appreciated that the squaraine compound of formula I may or may not be symmetric. As used herein, the term symmetric is intended to include compounds with a point group symmetry of an order higher than the C.sub.s symmetry group.
[0093] In some embodiments, the compound of formula (I) is amorphous.
[0094] In some embodiments, the compound of formula (I) is selected from 2,4-bis[4-N-carbazolo-2,6-dihydroxyphenyl] squaraine (CBZSQ), 2,4-bis[4-N-phenothiazino-2,6-dihydroxyphenyl] squaraine (PTSQ), 2,4-bis[4-(N,N-diphenylamino)-2,6-dihydroxyphenyl] squaraine (DPSQ), 2,4-bis[4-(N-Phenyl-1-naphthylamino)-2,6-dihydroxyphenyl] squaraine (1NPSQ), 2,4-bis[4-(N-Phenyl-2-naphthylamino)-2,6-dihydroxyphenyl] squaraine (2NPSQ), {2-[4-(N,N-diisobutylamino)-2,6-dihydroxyphenyl]-4-diphenylamino} squaraine (USSQ), {2-[4-(N,N-diphenylamino)-2,6-dihydroxyphenyl]-4-diphenylamino} squaraine (DPUSQ), and diphenylamino-squarate (YSQ).
##STR00009## ##STR00010##
[0095] In all of the foregoing examples, the compounds described herein may be useful alone, as mixtures, or in combination with other compounds, compositions, and/or materials.
[0096] Methods for obtaining the novel compounds described herein will be evident to those of ordinary skill in the art, suitable procedures being described, for example, in the reaction schemes and examples below.
##STR00011##
[0097] Scheme I depicts a method of preparing symmetric aryl squaraines in two steps. The aryl aniline was synthesized by Buchwald reaction with yields of about 90% of the desired diaryl amine. Exemplary reactions are described in Son et al., Poly. Sci. Part A: Polym. Chem., 48: 635 (2009). The methoxy groups of the intermediate were deprotected using BBr.sub.3 to provide the corresponding hydroxyl-substituted arylaniline. The arylaniline is then reacted with squaric acid under N.sub.2 overnight to yield the crude product, which was purified by recrystallization twice from DCM and methanol to provide the desired squaraine product in about 50% yield.
##STR00012##
[0098] Scheme 2 depicts a method of preparing unsymmetrical aryl-amino squaraines. Diarylaminosquarate was first synthesized by reacting 3,4-disopropoxycyclobut-3-ene-1,2-dione with diarylamine in propan-2-ol, followed by hydrolysis of the intermediate with HCl. The diarylaminosquarate is then reacted with a hydroxyl-substituted arylamine to yield the resulting squaraine.
##STR00013##
[0099] Scheme 3 depicts a method of preparing asymmetric aryl squaraines. 3,4-disopropoxycyclobut-3-ene-1,2-dione is reacted with the aryllithium compound in THF at 78 C. After quenching the mixture with water, the arylsquarate intermediate is extracted with DCM, and subsequently hydrolyzed with HCl to form the arylsquarate. The asymmetric diarylsquaraine product is obtained by reacting the arylsquarate intermediate with the desired hydroxyl-substituted arylamine.
[0100] In some embodiments, the squaraine compounds described herein may be used in the preparation of organic photosensitive optoelectronic devices. In some embodiments, the organic photosensitive optoelectronic devices described herein have at least one donor-acceptor heterojunction comprising at least one compound of formula (I):
##STR00014##
[0101] wherein:
[0102] Y.sub.1 and Y.sub.2 are independently selected from an optionally substituted amino group and an optionally substituted aryl group.
[0103] In one embodiment, the squaraine is asymmetric, i.e, Y.sub.1 and Y.sub.2 are different.
[0104] The organic optoelectronic devices of the embodiments of described herein may be used, for example, to generate a usable electrical current from incident electromagnetic radiation (e.g., PV devices) or may be used to detect incident electromagnetic radiation. In some embodiments, the devices described herein may be prepared by forming a photoactive region comprising at least one donor-acceptor heterojunction having at least one compound of formula (I). The photoactive region is the portion of the photosensitive device that absorbs electromagnetic radiation to generate excitons that may dissociate in order to generate an electrical current. In some embodiments, the device is a solar cell and the donor-acceptor heterojunction is formed at an interface of a donor material comprising at least one compound of formula (I) and an acceptor material.
[0105] Embodiments of the devices described herein may comprise an anode, a cathode, and a photoactive region between the anode and the cathode. Organic photosensitive optoelectronic devices may also include at least one transparent electrode to allow incident radiation to be absorbed by the device. Several PV device materials and configurations are described in the following U.S. Pat. Nos: 6,657,378; 6,580,027; and 6,352,777, all three of which are incorporated herein by reference in their entirety.
[0106]
[0107] The specific arrangement of layers illustrated in
[0108] The substrate may be any suitable substrate that provides desired structural properties. The substrate may be flexible or rigid, planar or non-planar. The substrate may be transparent, translucent or opaque. Plastic and glass are examples of rigid substrate materials that may be used herein. Plastic and metal foils are examples of flexible substrate materials that may be used according to the present disclosure. The material and thickness of the substrate may be chosen to obtain desired structural and optical properties.
[0109] U.S. Pat. No. 6,352,777, incorporated herein by reference, provides examples of electrodes, or contacts, that may be used in a photosensitive optoelectronic device. When used herein, the terms electrode and contact refer to layers that provide a medium for delivering photo-generated current to an external circuit or providing a bias voltage to the device. That is, an electrode, or contact, provides the interface between the active regions of an organic photosensitive optoelectronic device and a wire, lead, trace or other means for transporting the charge carriers to or from the external circuit.
[0110] In a photosensitive optoelectronic device, it is desirable to allow the maximum amount of ambient electromagnetic radiation from the device exterior to be admitted to the photoconductively active interior region. That is, the electromagnetic radiation must reach a photoconductive layer(s), where it can be converted to electricity by photoconductive absorption. This often dictates that at least one of the electrical contacts should be minimally absorbing and minimally reflecting of the incident electromagnetic radiation. That is, such a contact should be substantially transparent. The opposing electrode may be a reflective material so that light which has passed through the cell without being absorbed is reflected back through the cell.
[0111] As used herein, a layer of material or a sequence of several layers of different materials is said to be transparent when the layer or layers permit at least 50% of the ambient electromagnetic radiation in relevant wavelengths to be transmitted through the layer or layers. Similarly, layers which permit some, but less that 50% transmission of ambient electromagnetic radiation in relevant wavelengths are said to be semi-transparent.
[0112] As used herein, top means farthest away from the substrate, while bottom means closest to the substrate. For example, for a device having two electrodes, the bottom electrode is the electrode closest to the substrate, and is generally the first electrode fabricated. The bottom electrode has two surfaces, a bottom surface closest to the substrate, and a top surface further away from the substrate. Where a first layer is described as disposed over a second layer, the first layer is disposed further away from substrate. There may be other layers between the first and second layer, unless it is specified that the first layer is in physical contact with the second layer. For example, a cathode may be described as disposed over an anode, even though there are various organic layers in between.
[0113] In one embodiment, the electrodes are composed of metals or metal substitutes. Herein the term metal is used to embrace both materials composed of an elementally pure metal, e.g., Mg, Ag, Au, or Al, and also metal alloys which are materials composed of two or more elementally pure metals, e.g., Mg and Ag together, denoted Mg:Ag.
[0114] Here, the term metal substitute refers to a material that is not a metal within the normal definition, but which has the metal-like properties that are desired in certain appropriate applications. Commonly used metal substitutes for electrodes and charge transfer layers would include doped wide-bandgap semiconductors, for example, transparent conducting oxides. Transparent conductive polymers may also be used. Non-limiting transparent conducting oxides include indium tin oxide (ITO), tin oxide (TO), gallium indium tin oxide (GITO), zinc oxide (ZO), and zinc indium tin oxide (ZITO), glass and transparent conductive polymers. Exemplary transparent conductive polymers include, for example, polyanaline (PANI).
[0115] ITO is a highly doped degenerate n+ semiconductor with an optical bandgap of approximately 3.2 eV, rendering it transparent to wavelengths greater than approximately 390 nm. Another suitable metal substitute is the transparent conductive polymer polyanaline (PANI) and its chemical relatives. Metal substitutes may be further selected from a wide range of non-metallic materials, wherein the term non-metallic is meant to embrace a wide range of materials provided that the material is free of metal in its chemically uncombined form. When a metal is present in its chemically uncombined form, either alone or in combination with one or more other metals as an alloy, the metal may alternatively be referred to as being present in its metallic form or as being a free metal. Thus, the metal substitute electrodes of the present invention may sometimes be referred to as metal-free wherein the term metal-free is expressly meant to embrace a material free of metal in its chemically uncombined form.
[0116] Free metals typically have a form of metallic bonding that results from a sea of valence electrons which are free to move in an electronic conduction band throughout the metal lattice. While metal substitutes may contain metal constituents they are non-metallic on several bases. They are not pure free-metals nor are they alloys of free-metals. When metals are present in their metallic form, the electronic conduction band tends to provide, among other metallic properties, a high electrical conductivity as well as a high reflectivity for optical radiation.
[0117] Embodiments of the present disclosure may include, as one or more of the transparent electrodes of the photosensitive optoelectronic device, a highly transparent, non-metallic, low resistance cathode such as disclosed in U.S. Pat. No. 6,420,031, to Parthasarathy et al. (Parthasarathy '031), or a highly efficient, low resistance metallic/non-metallic compound cathode such as disclosed in U.S. Pat. No. 5,703,436 to Forrest et al. (Forrest '436), both incorporated herein by reference in their entirety. Each type of cathode may be prepared in a fabrication process that includes sputter depositing an ITO layer onto either an organic material, such as copper phthalocyanine (CuPc), to form a highly transparent, non-metallic, low resistance cathode or onto a thin Mg:Ag layer to form a highly efficient, low resistance metallic/non-metallic compound cathode. Parthasarathy '031 discloses that an ITO layer onto which an organic layer had been deposited, instead of an organic layer onto which the ITO layer had been deposited, does not function as an efficient cathode. For PVs the ITO would be deposited onto the substrate, unless the layers were being deposited in the reverse orientation.
[0118] In addition to CuPc, an organic compound that facilitates the formation of crystalline or amorphous films (such as, e.g., NPD) may be utilized as a hole transporting material between the anode (e.g., ITO) and the squaraine. The organic film-facilitating compound does not contribute to photon absorption and has suitable energetics with squaraines such as SQ. When used in concert with C.sub.60, the presence of a layer of an organic film-facilitating compound may ensure that the C.sub.60 is not be in contact with the ITO, thus preventing loss of C.sub.60 inherent photocurrent. Additionally, an organic film-facilitating compound does not trap charge according to its well known good hole mobility.
[0119] Herein, the term cathode is used in the following manner. In a non-stacked PV device or a single unit of a stacked PV device under ambient irradiation and connected with a resistive load and with no externally applied voltage, e.g., a PV device, electrons move to the cathode from the photo-conducting material. Similarly, the term anode is used herein such that in a PV device under illumination, holes move to the anode from the photo-conducting material, which is equivalent to electrons moving in the opposite manner. It will be noted that as the terms are used herein, anodes and cathodes may be electrodes or charge transfer layers.
[0120] An organic photosensitive device will comprise at least one photoactive region in which light is absorbed to form an excited state, or exciton, which may subsequently dissociate into an electron and a hole. The dissociation of the exciton will typically occur at the heterojunction formed by the juxtaposition of an acceptor layer and a donor layer. For example, in the device of
##STR00015##
[0121] wherein:
[0122] (a) Y.sub.1 and Y.sub.2 are independently selected from a substituted amino group or a substituted aryl group, or
[0123] (b) Y.sub.1 and Y.sub.2 are independently selected from an optionally substituted amino group or an optionally substituted aryl group, wherein the squaraine compound is not symmetric.
[0124] In some embodiments, the organic photosensitive optoelectronic devices described herein may comprise at least two different squaraines to provide more efficient light harvesting at wavelengths ranging from 500 to 850 nm, when compared to a donor-acceptor heterojunction comprising, at most, one squaraine.
[0125] Such squaraine compounds may be used alone or in addition to other donor materials. All references to compounds of formula (I), including, for example, the devices and methods comprising compounds of formula (I) are intended to encompass any salts or derivatives of these compounds. For example, one of skill in the art will recognize that a compound of formula (I) may be present in a ketone or alcohol form rather than the charge separated form depicted.
[0126] The acceptor material may be comprised of, for example, perylenes, naphthalenes, fullerenes or nanotubules. Exemplary acceptor materials include C.sub.60, C.sub.70, C.sub.84, 3,4,9,10-perylenetracarboxylic dianhydride (PTCDA), 3,4,9,10-perylenetracarboxylic diimide (PTCDI), 3,4,9,10-perylenetetracarboxylic-bis-benzimidazole (PTCBI), 1,4,5,8-naphthalenetetracarboxylic dianhydride (NTCDA), copper pthalocyanine (CuPc), and copper-hexadecafluoro-phthalocyanine (F.sub.16-CuPc).
[0127] In one embodiment, the stacked organic layers include one or more exciton blocking layers (EBLs) as described in U.S. Pat. No. 6,097,147, Peumans et al, Applied Physics Letters 2000, 76, 2650-52, and co-pending application Ser. No. 09/449,801, filed Nov. 26, 1999, both incorporated herein by reference. Higher internal and external quantum efficiencies have been achieved by the inclusion of an EBL to confine photogenerated excitons to the region near the dissociating interface and to prevent parasitic exciton quenching at a photosensitive organic/electrode interface. In addition to limiting the volume over which excitons may diffuse, an EBL can also act as a diffusion barrier to substances introduced during deposition of the electrodes. In some circumstances, an EBL can be made thick enough to fill pinholes or shorting defects which could otherwise render an organic PV device non-functional. An EBL can therefore help protect fragile organic layers from damage produced when electrodes are deposited onto the organic materials. EBLs can also function as optical spacers that allow for the focusing of optical field peaks in the active area of the cell.
[0128] Exemplary electron or exciton blocking materials include, for example, bathocuproine (BCP), bathophenanthroline (BPhen), 3,4,9,10-perylenetetracarboxylicbis-benzimidazole (PTCBI), 1,3,5-tris(N-phenylbenzimidazol-2-yl)benzene (TPBi), tris(acetylacetonato) ruthenium(III) (RuAcaca.sub.3), and aluminum(III)phenolate (Alq.sub.2OPH). In some embodiments, the EBL is situated between the acceptor layer and the cathode.
[0129] It is believed that the EBLs derive their exciton blocking property from having a LUMO-HOMO energy gap substantially larger than that of the adjacent organic semiconductor from which excitons are being blocked. Thus, the confined excitons are prohibited from existing in the EBL due to energy considerations. While it is desirable for the EBL to block excitons, it is not desirable for the EBL to block all charge. However, due to the nature of the adjacent energy levels, an EBL may block one sign of charge carrier. By design, an EBL will exist between two other layers, usually an organic photosensitive semiconductor layer and an electrode or charge transfer layer or charge recombination layers. The adjacent electrode or charge transfer layer will be in context either a cathode or an anode. Therefore, the material for an EBL in a given position in a device will be chosen so that the desired sign of carrier will not be impeded in its transport to or from the electrode or charge transfer layer. Proper energy level alignment ensures that no barrier to charge transport exists, preventing an increase in series resistance. For example, it is desirable for a material used as a cathode side EBL to have a LUMO energy level closely matching the LUMO energy level of the adjacent ETL material so that any undesired barrier to electrons is minimized.
[0130] It should be appreciated that the exciton blocking nature of a material is not an intrinsic property of its HOMO-LUMO energy gap. Whether a given material will act as an exciton blocker depends upon the relative HOMO and LUMO energy levels of the adjacent organic photosensitive material. Therefore, it is not possible to identify a class of compounds in isolation as exciton blockers without regard to the device context in which they may be used. However, with the teachings herein one of ordinary skill in the art may identify whether a given material will function as an exciton blocking layer when used with a selected set of materials to construct an organic PV device.
[0131] Optionally, the EBL layer may be doped with a suitable dopant, including but not limited to 3,4,9,10-perylenetracarboxylic dianhydride (PTCDA), 3,4,9,10-perylenetracarboxylic diimide (PTCDI), 3,4,9,10-perylenetetracarboxylic-bis-benzimidazole (PTCBI), 1,4,5,8-naphthalenetetracarboxylic dianhydride (NTCDA), and derivatives thereof. It is thought that the BCP as deposited in the present devices is amorphous. The present apparently amorphous BCP exciton blocking layers may exhibit film recrystallization, which is especially rapid under high light intensities. The resulting morphology change to polycrystalline material results in a lower quality film with possible defects such as shorts, voids or intrusion of electrode material.
[0132] Accordingly, it has been found that doping of some EBL materials, such as BCP, that exhibit this effect with a suitable, relatively large and stable molecule can stabilize the EBL structure to prevent performance degrading morphology changes. It should be further appreciated that doping of an EBL which is transporting electrons in a given device with a material having a LUMO energy level close to that of the EBL will help insure that electron traps are not formed which might produce space charge build-up and reduce performance. Additionally, it should be appreciated that relatively low doping densities should minimize exciton generation at isolated dopant sites. Since such excitons are effectively prohibited from diffusing by the surrounding EBL material, such absorptions reduce device photoconversion efficiency.
[0133] Representative embodiments may also comprise transparent charge transfer layers or charge recombination layers. As described herein, charge transfer layers are distinguished from acceptor and donor layers by the fact that charge transfer layers are frequently, but not necessarily, inorganic (often metals) and they may be chosen not to be photoconductively active. The term charge transfer layer is used herein to refer to layers similar to but different from electrodes in that a charge transfer layer only delivers charge carriers from one subsection of an optoelectronic device to the adjacent subsection.
[0134] The term charge recombination layer is used herein to refer to layers similar to but different from electrodes in that a charge recombination layer allows for the recombination of electrons and holes between adjacent charge carrier layers and may also enhance internal optical field strength near one or more active layers. A charge recombination layer can be constructed of semi-transparent metal nanoclusters, nanoparticle or nanorods as described in U.S. Pat. No. 6,657,378, incorporated herein by reference in its entirety.
[0135] In some embodiments, an anode-smoothing layer may be situated between the anode and the donor layer. One material for this layer comprises a film of 3,4-polyethylenedioxythiophene:polystyrenesulfonate (PEDOT:PSS). The introduction of the PEDOT:PSS layer between the anode (ITO) and the donor layer (CuPc) may lead to greatly improved fabrication yields. Without being bound by any particular theory, it is believed that the improved fabrication yields is a result of the ability of the spin-coated PEDOT:PSS film to planarize the ITO, whose rough surface could otherwise result in shorts through the thin molecular layers.
[0136] In a further embodiment, one or more of the layers may be treated with plasma prior to depositing the next layer. The layers may be treated, for example, with a mild argon or oxygen plasma. This treatment may help to reduce the series resistance. It is particularly advantageous that the PEDOT:PSS layer be subject to a mild plasma treatment prior to deposition of the next layer.
[0137] The simple layered structure illustrated in
[0138] Non-limiting examples of organic materials for use in the photoactive layers of a photosensitive device include cyclometallated organometallic compounds. The term organometallic as used herein is as generally understood by one of ordinary skill in the art and as given, for example, in Inorganic Chemistry (2nd Edition) by Gary L. Miessler and Donald A. Tarr, Prentice Hall (1998). Thus, the term organometallic refers to compounds which have an organic group bonded to a metal through a carbon-metal bond. This class does not include per se coordination compounds, which are substances having only donor bonds from heteroatoms, such as metal complexes of amines, halides, pseudohalides (CN, etc.), and the like. In practice, organometallic compounds generally comprise, in addition to one or more carbon-metal bonds to an organic species, one or more donor bonds from a heteroatom. The carbon-metal bond to an organic species refers to a direct bond between a metal and a carbon atom of an organic group, such as phenyl, alkyl, alkenyl, etc., but does not refer to a metal bond to an inorganic carbon, such as the carbon of CN or CO. The term cyclometallated refers to compounds that comprise an bidentate organometallic ligand so that, upon bonding to a metal, a ring structure is formed that includes the metal as one of the ring members.
[0139] Organic layers may be fabricated using vacuum deposition, spin coating, organic vapor-phase deposition, inkjet printing and other methods known in the art. In some embodiments, the donor-acceptor heterojunction is disposed over a substrate. The organic photosensitive optoelectronic device described herein may be prepared, for example, by depositing the at least one compound of formula (I) by one or more processes chosen from vacuum deposition and solution processing. Solution processing may comprise one or more technique chosen from spin coating, spray coating, dip coating, or doctor's blading.
[0140] In some embodiments, the squaraine compounds may be sublimed during vacuum deposition one or more times. As used herein, sublimation may include but is not limited to vacuum deposition. Accordingly, sublimation may be carried out at any temperature and pressure suitable for depositing the materials. Subliming the squaraine compounds may afford certain benefits regarding purification. Subliming squaraines one or more times may provide amorphous films and better properties than non-sublimed films. While not being bound by any theory, it is believed that multiple sublimation steps act as purification steps, for example, to remove trapping impurities otherwise present, whether the resulting film is amorphous or crystalline.
[0141] In one embodiment, the squaraine compound of formula (I) is deposited at a rate ranging from 0.1 to 1.5 /sec, such as 0.2 to 1.0 /sec, or even 0.2 to 0.6 /sec. In one embodiment, the deposited squaraine compound of formula (I) has a thickness of 100 or less, such as 65 or less, even 50 or less. As used herein the thickness refers to the thickness of the layer (e.g., the thickness of the layer of the squaraine compound) as opposed to the molecular characteristics (e.g., bond distances) of materials that form any given layer.
[0142] It should be appreciated that the squaraine materials described herein can be a good donor in any device architecture. Non-limiting mention is made to the squaraine material being used in an architectural arrangement chosen from planar, bulk heterojunctions, hybrid-planar mixed, nanocrystalline bulk heterojunctions, and the like. In some embodiments, this material may be a good donor toward C.sub.60 in any device architecture. In other embodiments, the squaraines described herein may also be a good donor for other acceptors. In addition, if the energies are chosen correctly and it transports electrons, the disclosed squaraines could even be an acceptor for a given donor, again in a range of device architectures, such as those previously mentioned.
[0143] It is to be appreciated that the heterojunction according to the present disclosure may comprise at least two different squaraine compounds described herein, such as mixture of two different squaraines. Thus, there are also described methods of making such a device comprising a mixture of two or more different squaraines.
[0144] In one embodiment, the deposited squaraine compound forms a discontinuous layer. As used herein, the term discontinuous layer is intended to mean a layer (e.g., a layer of a squaraine compound) that does not have a uniform thickness throughout the layer. In one embodiment, the discontinuous layer of the invention is a layer that does not completely cover all portions of the layer (or substrate) onto which it was deposited, thereby resulting in some portions of that layer being exposed after depositing the discontinuous layer.
[0145] In another embodiment, the deposited squaraine compound forms isolated nanoscale domains. As used herein isolated nanoscale domains is used to contrast uniform thin film, and thus refers to a portion of the deposited squaraine compound that exists as 1-50 nm domains, forming a discontinuous thin film.
[0146] In one embodiment, C.sub.60 is deposited such that it is in contact with the squaraine compound in the organic photosensitive optoelectronic device. In another embodiment the squaraine layer is ultrathin, such that the C.sub.60 has direct contact with the substrate.
[0147] The organic photosensitive optoelectronic devices described herein may function as a device or solar cell, photodetector or photoconductor. Whenever the organic photosensitive optoelectronic devices function as a PV device, the materials used in the photoconductive organic layers and the thicknesses thereof may be selected, for example, to optimize the external quantum efficiency of the device. Whenever the organic photosensitive optoelectronic devices function as photodetectors or photoconductors, the materials used in the photoconductive organic layers and the thicknesses thereof may be selected, for example, to maximize the sensitivity of the device to desired spectral regions.
[0148] This result may be achieved by considering several guidelines that may be used in the selection of layer thicknesses. It is desirable for the exciton diffusion length, L.sub.D, to be greater than or comparable to the layer thickness, L, since it is believed that most exciton dissociation will occur at an interface. If L.sub.D is less than L, then many excitons may recombine before dissociation. It is further desirable for the total photoconductive layer thickness to be of the order of the electromagnetic radiation absorption length, 1/, where is the absorption coefficient, so that nearly all of the radiation incident on the PV device is absorbed to produce excitons. Furthermore, the photoconductive layer thickness should be as thin as possible to avoid excess series resistance due to the high bulk resistivity of organic semiconductors.
[0149] Accordingly, these competing guidelines inherently require tradeoffs to be made in selecting the thickness of the photoconductive organic layers of a photosensitive optoelectronic cell. Thus, on the one hand, a thickness that is comparable or larger than the absorption length is desirable (for a single cell device) in order to absorb the maximum amount of incident radiation. On the other hand, as the photoconductive layer thickness increases, two undesirable effects are increased. One is that due to the high series resistance of organic semiconductors, an increased organic layer thickness increases device resistance and reduces efficiency. Another undesirable effect is that increasing the photoconductive layer thickness increases the likelihood that excitons will be generated far from the effective field at a charge-separating interface, resulting in enhanced probability of geminate recombination and, again, reduced efficiency. Therefore, a device configuration is desirable which balances between these competing effects in a manner that produces a high external quantum efficiency for the overall device.
[0150] As noted, the organic photosensitive optoelectronic devices described herein may function as photodetectors. In this embodiment, the device may be a multilayer organic device, for example as described in U.S. Pat. No. 6,972,431, incorporated herein by reference in its entirety. In this case an external electric field may be generally applied to facilitate extraction of the separated charges.
[0151] A concentrator or trapping configuration may be employed to increase the efficiency of the organic photosensitive optoelectronic device, where photons are forced to make multiple passes through the thin absorbing regions. U.S. Pat. Nos. 6,333,458 and 6,440,769, incorporated herein by reference in their entirety, addresses this issue by using structural designs that enhance the photoconversion efficiency of photosensitive optoelectronic devices by optimizing the optical geometry for high absorption and for use with optical concentrators that increase collection efficiency. Such geometries for photosensitive devices substantially increase the optical path through the material by trapping the incident radiation within a reflective cavity or waveguiding structure, and thereby recycling light by multiple reflections through the photoresponsive material. The geometries disclosed in U.S. Pat. Nos. 6,333,458 and 6,440,769 therefore enhance the external quantum efficiency of the devices without causing substantial increase in bulk resistance.
[0152] Included in the geometry of such devices is a first reflective layer; a transparent insulating layer which should be longer than the optical coherence length of the incident light in all dimensions to prevent optical microcavity interference effects; a transparent first electrode layer adjacent the transparent insulating layer; a photosensitive heterostructure adjacent the transparent electrode; and a second electrode which is also reflective. In one embodiment, one or more coatings may be used to focus optical energy into desired regions of a device. See, e.g., U.S. Pat. No. 7,196,835, the disclosures of which, specifically related to such coatings, are herein incorporated by reference.
[0153] Various devices made according to the foregoing disclosures were made and tested. Results of these tests are provided in Tables 1 and 2, below.
TABLE-US-00001 TABLE 1 Extinction coefficients of aryl squaraines Squaraines max(nm) Extinction coefficient (cm.sup.1 M.sup.1) SQ 652 4.09 10.sup.5 DPSQ 674 1.94 10.sup.5 1-NPSQ 666 2.04 10.sup.5 2-NPSQ 687 1.94 10.sup.5
TABLE-US-00002 TABLE 2a Photophysics data of SQ-ME in select solvents. Solvent Stoke shift(nm) Quantum yield (%) MeCN 15 73 2MeTHF 11 77 Toluene 11 80 Cyclohexane 8 81
TABLE-US-00003 TABLE 2b Photophysics data of aryl squaraines in select solvents. Stoke Stoke Stoke Shift Quantum Shift Quantum Shift Quantum (nm) Yield (nm) Yield (nm) Yield Solvent DPSQ 1-NPSQ 2-NPSQ 2MeTHF 79 0.5 15 5.5 12 0.1 Toluene 79 28.7 61 36 80 6.5 Cyclohexane 56 55.1 64 10.1
TABLE-US-00004 TABLE 2c Photophysics data of asymmetric aryl squaraines in select solvents. Stoke Shift Quantum Stoke Shift Quantum (nm) Yield (nm) Yield Solvent DPSQ 1-NPSG 2MeTHF 53 0.4 100 1.1 Toluene 80 6.5 58 0.9 Cyclohexane 64 10.1 35 0.3
[0154] The embodiments described herein are further illustrated by the following non-limiting examples:
EXAMPLE 1
[0155] CBZSQ: 2,4-bis[4-N-carbazolo-2,6-dihydroxyphenyl] squaraine
##STR00016##
[0156] .sup.1H-NMR (CDCl.sub.3, 500 MHz): 8.51 (s, 2H), 7.99 (d, 2H), 7.53 (d, 1H), 7.32 (m, 2H), 7.21 (m, 2H), 7.01 (m, 2H), 6.67 (s, 2H)
EXAMPLE 2
[0157] DPSQ: 2,4-bis[4-(N,N-diphenylamino)-2,6-dihydroxyphenyl] squaraine
##STR00017##
[0158] .sup.1H-NMR (CDCl.sub.3, 500 MHz): 10.1 (s, 1H), 7.41 (t, 2H, J=7.5 Hz), 7.29 (t, 1H, J=5 Hz), 7.23 (d, 2H, J=5 Hz), 5.87 (s, 1H)
[0159] .sup.13C-NMR (CDCl3, 500 MHz): 31.29, 50.78, 98.75, 104.96, 127.57, 129.81, 144.08, 159.51, 163.06, 181.36
[0160] MS: m/z 632.2 (MH.sup.+).
EXAMPLE 3
[0161] INPSQ: 2,4-bis[4-(N-Phenyl-1-naphthylamino)-2,6-dihydroxyphenyl] squaraine
##STR00018##
[0162] .sup.1H-NMR (CDCl3, 500 MHz): 10.90 (s, 2H), 7.81-7.88 (, 3H), 7.44-7.48 (m, 3H), 7.26-7.29 (m, 4H), 5.71 (s, 2H). MS: m/z 732.2 (M.sup.+CH.sub.3).
EXAMPLE 4
[0163] 2NPSQ: 2,4-bis[4-(N-Phenyl-2-naphthylamino)-2,6-dihydroxyphenyl] squaraine
##STR00019##
[0164] .sup.1H-NMR (CDCl3, 400 MHz): 10.95 (s, 2H), 7.79-7.83 (m, 2H), 7.61-7.71 (m, 2H), 7.45-7.47 (m, 2H), 7.27-7.38 (m, 4H), 5.89 (s, 2H). Elemental analysis for C.sub.48H.sub.36N.sub.2O.sub.6calcd: C 78.68, H 4.4, N 3.82; found: C 78.74, H 4.33, N 3.84.
EXAMPLE 5
[0165] USSQ: {2-[4-(N,N-diisobutylamino)-2,6-dihydroxyphenyl]-4-diphenylamino} squaraine
##STR00020##
[0166] .sup.1H-NMR (CDCl3, 400 MHz): 12.02 (s, 2H), 7.45-7.51 (m, 4H), 7.38-7.42 (m, 2H), 7.23-7.26 (m, 4H), 5.78 (s, 2H), 3.23 (d, 2H, J=8 Hz), 2.13 (m, 2H), 0.93 (d, 12H, J=6.8 Hz). Elemental analysis for C.sub.30H.sub.32N.sub.2O.sub.4: calcd: C 74.36, H 6.6, N 5.78; found: C 74.33, H 6.75, N 5.8.
EXAMPLE 6
[0167] DPUSQ: {2-[4-(N,N-diphenylamino)-2,6-dihydroxyphenyl]-4-diphenylamino} squaraine
##STR00021##
[0168] .sup.1H-NMR (CDCl3, 500 MHz): 11.90 (s, 2H), 7.49 (m, 5H), 7.57 (m, 4H), 7.25 (m, 12H), 5.86 (s, 2H)
EXAMPLE 7
[0169] Photovoltaic cells were grown on ITO-coated glass substrates that were solvent cleaned and treated in UV-ozone for 10 minutes immediately prior to loading into a high vacuum (310.sup.6 Torr) chamber. The organic materials CuPc (Aldrich), C.sub.60 (MTR Limited), and 2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline (BCP) (Aldrich) were purified by sublimation prior to use. Metal cathode materials such as Al (Alfa Aesar) were used as received. The squaraine solutions were prepared with different anhydrous solvents. The thickness of the squariane layers was controlled via the concentration of squaraine solution. In this method, the donor layer was spin casted from squaraine solution on precleaned ITO substrates. The film was then transferred to the deposition chamber.
[0170] The other functional layers were sequentially grown by vacuum thermal evaporation at the following rates: C.sub.60 (4 /sec), and 2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline (BCP) (2 /sec) and metal: 1000 thick Al (2.5 /sec). The cathode was evaporated through a shadow mask with 1 mm diameter openings. Current-voltage (J-V) characteristics of PV cells were measured under simulated AM1.5G solar illumination (Oriel Instruments) using a Keithley 2420 3A Source Meter. The external quantum efficiency was also measured.
[0171] DPSQ formed shiny green crystals in the solid state. Compared with parent SQ, its solution absorption was red shifted to about 674 nm in dichloromethane (DCM) solvent. Comparatively, the spin casted DPSQ film covered a range of about from 550 nm to 800 nm. The solution processed DPSQ device was configured as ITO/DPSQ (x mg/ml)/C60 (400 )/BCP (100 )/Al. With about 0.1 Ev deeper of a HOMO than the parent SQ, the DPSQ device generated about 200 mV higher V.sub.OC than SQ solution-processed devices. Three different solvents of chloroform, chlorobenzene and toluene were used to make different DPSQ solutions. The DPSQ film made with chloroform was the smoothest with RMS of about 1.1 nm, while the film with chlorobenzene and toluene exhibited an RMS of about 11 nm. The DPSQ device cast from chloroform generated the following results:
TABLE-US-00005 TABLE 3a DPSQ/C.sub.60 photovoltaic devices performance with different solvents DPSQ/C.sub.60 Different solvents (%)
(V) FF J
(mA/cm.sup.2) chloroform 3.29 0.84 0.59 6.68 Chlor
benzene 0.41 0.65 0.27 2.33 Toluene 0.13 0.56 0.37 0.61
indicates data missing or illegible when filed
[0172] As shown in
[0173] Compared with DPSQ, 1-NPSQ and 2-NPSQ exhibit extended conjugations, which may help to further enhance the charge transport ability of squaraine donors. The 1-NPSQ and 2-NPSQ are isomers with the same electrochemistry and similar optical property, but appear to behave quite different in devices. Compared with DPSQ, the UV-VIS absorption of 1-NPSQ is blue shifted to about 666 nm, while the 2-NPSQ is red shifted to about 686 nm in DCM solvent. The 1-NPSQ is more soluble, while the poorer solubility of 2-NPSQ may make film formation more challenging. A 1-NPSQ device was constructed as ITO/MoO.sub.3 (80 )/1-NPSQ (x mg/ml)/C.sub.60 (400 )/BCP (100 )/Al. The 1-NPSQ film was spin casted from the 1,2-dichlorobenzene solution and annealed at different temperatures for 10 minutes. With different temperature of 90 C. 110 C. and 130 C., the 90 C. appeared to be the best annealing temperature for 1-NPSQ, resulting in an efficiency of about 5.9%, with a V.sub.OC of about 0.85 V, J.sub.SC of about 10.8 mA/cm.sup.2, and FF of about 0.64. The efficiency reaches about 6% with a structure ITO/MoO.sub.3 (80 )/C.sub.60(10 )/1-NPSQ (x mg/ml)/C.sub.60 (400 )/BCP (100 )/Ag. As demonstrated in
[0174] With the symmetrical squaraines, donors absorb in the red region. Absorptions may be tuned to the blue and green regions of the spectrum by making the squaraine unsymmetrical. The unsymmetrical USSQ and DPUSQ exhibit absorption at 529 nm and 535 nm respectively. They have been demonstrated as effective donors in solution processed PVs. The USSQ and DPUSQ exhibit a deeper HOMO than DPSQ, and are believed to have relatively high V.sub.OC but low J.sub.SC due to sharp absorption in the range of 500-600 nm, and thus poor spectral overlap with the AM1.5 spectrum. This is the absorption range where a gap is observed in the spectral response of the of aryl SQ/C.sub.60 devices.
[0175] Exemplary blends of SQ and USSQ are shown in
[0176] It would be apparent to one of skill in the art that the present disclosure is not limited to solution processed devices, but can be extended to OPVs prepared by vapor deposition as well. While the above demonstrates, in part, a mixed donor approach in lamellar OPVs, it could be used in bulk heterojunction device structures as well, to increase the range of active wavelengths for the OPV. This device architecture, involving multiple donor materials in a single layer could be extended to the acceptor layer as well. Because of the good charge carrier mobility of squaraines, both the red and green region SQs could be mixed with other solar cell donors, such as SubPc or Porphyrins to extend the active wavelength range even further.
[0177] As demonstrated in
TABLE-US-00006 TABLE 3b Device performance for 1-NPSQ, DPUSQ and 1-NPSQ:DPUSQ cells. Donor (1 mg/ml) (%)
(V) FF J
(mA/cm.sup.2) 1-NPSQ 4.1 0.92 0.70 6.3 DPUSQ 4.0 0.99 0.74 5.4 1-NPSQ:DPUSQ 5.2 0.98 0.71 7.46
indicates data missing or illegible when filed
[0178] Unless otherwise indicated, all numbers expressing quantities of ingredients, reaction conditions, and other properties or parameters used in the specification are to be understood as being modified in all instances by the term about. Accordingly, unless otherwise indicated, it should be understood that the numerical parameters set forth in the following specification and attached claims are approximations. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, numerical parameters should be read in light of the number of reported significant digits and the application of ordinary rounding techniques.
[0179] Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.