ACOUSTIC LINER PANEL AND CONTAINMENT FOR A GAS TURBINE ENGINE
20200298987 ยท 2020-09-24
Inventors
Cpc classification
F05D2250/283
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D2033/0206
PERFORMING OPERATIONS; TRANSPORTING
F05D2250/37
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A containment for a gas turbine engine, the containment comprising: a plurality of acoustic panels angularly arranged around a central longitudinal axis of the containment, each forming part of an annular acoustic liner. Each acoustic panel comprises: a core of cellular material comprising a plurality of elongate cells which are elongate along respective cell directions, wherein each of the elongate cells is circumferentially inclined relative to a local radial direction such that the cell direction has a circumferential component and a radial component relative to the central longitudinal axis; at least one axially-extending panel side wall which is circumferentially inclined relative to a local radial direction such that, in a plane normal to the central longitudinal axis, the panel side wall has a circumferential component and a radial component. Each acoustic panel radially overlaps with another at adjacent panel side walls, with respect to a local radial direction extending through the adjacent panel side walls. Accordingly each acoustic panel is removable from between adjacent overlapping acoustic panels along a removal path which has substantially no axial component.
Claims
1. A containment for a gas turbine, the containment comprising: a plurality of acoustic panels angularly arranged around a central longitudinal axis of the containment, each forming part of an annular acoustic liner; wherein each acoustic panel comprises: a core of cellular material comprising a plurality of elongate cells which are elongate along respective cell directions, wherein each of the elongate cells is circumferentially inclined relative to a local radial direction such that the cell direction has a circumferential component and a radial component relative to the central longitudinal axis; and at least one axially-extending panel side wall which is circumferentially inclined relative to a local radial direction such that, in a plane normal to the central longitudinal axis, the panel side wall has a circumferential component and a radial component; wherein each acoustic panel radially overlaps with another at adjacent panel side walls, with respect to a local radial direction extending through the adjacent panel side walls; and each acoustic panel is removable from between adjacent overlapping acoustic panels along a removal path which has substantially no axial component.
2. The containment of claim 1, wherein within each acoustic panel, the circumferential inclination of each cell relative to the respective local radial direction is substantially uniform throughout the angular extent of each panel.
3. The containment of claim 1, wherein each panel has two opposing axially-extending panel side walls, each circumferentially inclined relative to a respective local radial direction such that, in a plane normal to the central longitudinal axis, the panel side wall has a circumferential component and a radial component; wherein for each respective acoustic panel, the circumferential inclination of each panel side wall relative to the respective local radial direction is substantially equal.
4. The containment of claim 2, wherein the circumferential inclination of each panel side wall and each cell is substantially equal.
5. The containment of claim 1, wherein within each acoustic panel, all cells adjacent an axially-extending panel side wall have an extent along the respective elongate cell direction between opposing ends which terminates at radially-inner and radially-outer walls of the acoustic panel.
6. The containment of claim 1, wherein within each panel, every cell which is adjacent an axially-extending panel side wall has a radial extent substantially equal to the local radial extent of the respective panel side wall.
7. The containment of claim 1, wherein within each panel, all cells at any selected axial location have a substantially uniform depth along their elongate extent.
8. The containment of claim 1, further comprising a fan track liner at an axial location corresponding to fan blades of a fan; wherein the plurality of acoustic panels form part of an annular forward acoustic liner which is axially forward of the fan track liner of the containment; and/or wherein the plurality of acoustic panels form part of an annular rear acoustic liner which is axially rearward of the fan track liner of the containment.
9. The containment of claim 8, further comprising: a structural casing formed of composite material having an axial extent greater than the axial extent of the fan track liner so as to at least partially surround a plurality of acoustic panels forming an annular forward acoustic liner; and a forward fence supported on the structural casing and forward of the forward acoustic liner, the forward fence preventing axial removal of acoustic panels of the forward acoustic liner.
10. A gas turbine engine for an aircraft, the gas turbine engine comprising: an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan comprising a plurality of fan blades; a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft; and a containment of claim 1.
11. An acoustic panel for a containment of claim 1, wherein the acoustic panel is configured to form part of an annular acoustic liner arranged around a central longitudinal axis, the acoustic panel comprising: a core of cellular material comprising a plurality of elongate cells which are elongate along respective cell directions, wherein each of the elongate cells is circumferentially inclined relative to a local radial direction such that the cell direction has a circumferential component and a radial component relative to the central longitudinal axis; and at least one axially-extending panel side wall which is circumferentially inclined relative to a local radial direction such that, in a plane normal to the central longitudinal axis, the panel side wall has a circumferential component and a radial component; wherein the acoustic panel is configured to radially overlap with an adjacent like acoustic panel at adjacent panel side walls, with respect to a local radial direction extending through the adjacent panel side walls; and whereby when arranged between like adjacent overlapping acoustic panels, the acoustic panel is removable along a path which has substantially no axial component.
12. The acoustic panel of claim 11, wherein one of a radially-inner and a radially-outer surface of the acoustic panel has an arcuate profile at at least one axial location, wherein the arcuate profile is coaxial with or defines the central longitudinal axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0063] Embodiments will now be described by way of example only, with reference to the Figures, in which:
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
DETAILED DESCRIPTION OF THE DISCLOSURE
[0072] Aspects and embodiments of the present disclosure will now be discussed with reference to the accompanying figures. Further aspects and embodiments will be apparent to those skilled in the art.
[0073]
[0074] In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
[0075] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0076] Note that the terms low pressure turbine and low pressure compressor as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the low pressure turbine and low pressure compressor referred to herein may alternatively be known as the intermediate pressure turbine and intermediate pressure compressor. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0077] The epicyclic gearbox 30 is shown by way of example in greater detail in
[0078] The epicyclic gearbox 30 illustrated by way of example in
[0079] It will be appreciated that the arrangement shown in
[0080] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
[0081] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
[0082] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0083] The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
[0084]
[0085] The structural casing 402 acts as the primary support structure to which other components of the containment are attached. It is configured to resist penetration of any ejected material (e.g. debris or an ejected fan blade) that may penetrate the fan track liner. The structural casing additionally supports aerodynamic surfaces of the containment which define an intake 416 and the outer surface 418 of a nacelle of the gas turbine engine.
[0086] In this example, the containment 400 comprises a forward annular fence 420 which is integral with the structural casing 402 at an axial position between the fan track liner and the forward acoustic liner 412. The forward annular fence 420 is configured to provide a stop to any radially- and forwardly-projecting material from the fan 23. In this example, the casing 402 is formed from metal. As will be appreciated by the skilled person, design and analysis principles for failure-resistant integral formation of load-bearing components at a mid-point of a structural member differ for metallic and composite (e.g. CFRP) materials, such that it is generally more complex to provide such an integral formation or attachment to a composite structural member as compared with a metallic structural member.
[0087] Accordingly, in the example containment 400 of
[0088]
[0089] The forward acoustic liner 412 may be attached to the forward annular fence 520 and a rearward support disposed between the forward acoustic liner 412 and the fan track liner 410 (not shown). As will be appreciated, the forward annular fence 520 may be configured to resist significantly higher loads than the rearward support, such that the rearward support may be attached to a mid-point of the casing 502 without causing excessive forces in the event of encountering impacting debris. Similar such supports may be provided either axial side of the rear acoustic liner 414, for example, such supports may be fastened to the casing (e.g. bolted, for example using radially-extending bolts extending through the casing at a position rearward of the fan track liner).
[0090] The presence of the intake 416 and the forward annular fence 520 prevents axial access to, and axial withdrawal of, the forward acoustic liner 412. As a significant structural component, it is difficult and complex to remove the intake 416 and/or the forward annular fence 520 when the forward acoustic liner requires servicing. Similarly, supporting and aerodynamic structures may be provided at either axial end of the rear acoustic liner 414, such that axial access to and withdrawal of the rear acoustic liner is prevented, or at least would require the preliminary removal of such components. For example, such components may include the fan track liner 410 forward of the rear acoustic liner 414, and the fan outlet guide vanes (OGVs) and their structural attachment points rearward of the rear acoustic liner 414.
[0091]
[0092] In this first example arrangement, a plurality of acoustic panels are angularly arranged to form an annular acoustic liner (although only half the annulus is shown). The arrangement is conventional in that the acoustic panels have axially-extending side walls which extend along a radial direction. Such acoustic panels may be formed by draping a cellular material comprising plurality of parallel cells over a drape forming tool, such that the cells are generally aligned with the radial direction in the formed panel. However, when such acoustic panels are fitted close together (as is desirable to avoid dead zones where there is limited noise attenuation), such an arrangement prevents withdrawal of a panel from between two adjacent acoustic panels, as the radially-outer portion is too large to fit through the radially-inner gap between two panels (as illustrated by the broken lines for the top-dead-centre panel intersecting the adjacent panels). Such an arrangement may be suitable for axial removal of the panels only.
[0093]
[0094] Further, such truncation would lead to truncation of individual cells of the acoustic liner, as shown in
[0095]
[0096] In this example, the acoustic panels 902 are angularly arranged around the central longitudinal axis such that each forms part of the annular acoustic liner 900.
[0097] Each acoustic panel comprises a core of cellular material comprising a plurality of elongate cells which are elongate along respective cell directions. For clarity, only one of the acoustic panels is shown including such cells. Each of the elongate cells is circumferentially inclined relative to a local radial direction (as can be seen by intersection of a local radial direct R1 with a respective cell wall) such that the cell direction has a circumferential component and a radial component relative to the central longitudinal axis.
[0098] At least one (and in this example, both) axially-extending panel side walls 904 are also circumferentially inclined relative to a local radial direction, such that in a plane normal to the central longitudinal axis as shown in
[0099] As shown in
[0100] Each acoustic panel is removable from between adjacent overlapping acoustic panels along a removal path which has substantially no axial componenti.e. not requiring axial movement of the respective panel to withdraw it. This is illustrated in
[0101] In this particular example, the anchor point of rotation is offset from a geometric centre of the acoustic panel towards one axially-extending panel side wall 904 of the acoustic panelin particular the clockwise-most side of the panel at its radially inner surface. Rotation of the panel about such an offset anchor point has the effect that the angularly-opposing axially-extending panel side wall traces an arc (when considered in cross section). Since that panel side wall is circumferentially inclined, the arc traced by the radially-outer point of the panel approximates the original location of the respective panel side wall better than if the panel side wall were aligned with a local radial direction. Depending on the radial thickness of the panel, the radius of the panel and its angular extent, there may be an optimum circumferential inclination of the panel side wall (and correspondingly the cells) to achieve a close approximation. For example, the circumferential inclination may be between 20 and 40 degrees, for example between 25 and 35 degrees. Since the path of the panel side wall is close to the original position of the panel side wall, a clearance between panels can be significantly reduced such that they can radially overlap and still be removed along a removal path having no axial component.
[0102] The removal path need not be purely rotational, and the anchor point could be located away from a point on the panel. For example,
[0103] Features of the above arrangement are associated with a number of particular advantages. The circumferential inclination of the cells permits their depth to be increased without increasing the radial depth of an acoustic liner panel (which would otherwise necessitate increasing the casing diameter and weight). This permits better noise attenuation, particularly of low frequency noise that is associated with the lower rotational speed of a fan in a geared gas turbine engine. Further, the cells adjacent to or defining the axially-extending side walls of the acoustic panels need not be cut to provide the acoustic panel in the desired shape. Such cutting shortens the cell depth and would therefore reduce acoustic performance. Such cutting also requires more manual filling and finishing of an axial side wall, whereas the acoustic panels of the acoustic liner 900 may have axial side walls defined by cell walls (or may be overlaid with another material, such as a filler or layer of composite material). Further, the clearance between adjacent acoustic panels can be minimised whilst still permitting withdrawal along a generally radial path (i.e. towards the central longitudinal axis, rather than on a removal path having an axial component).
[0104] In the example acoustic liner 900 of
[0105] In the example acoustic liner 900 of
[0106]
[0107] A block of cellular material is provided comprising a plurality of cells, which may be arranged in side-by-side parallel relationship. In block 1010, a portion of cellular material corresponding to the acoustic panel is cut from the block, the portion being cut so that it has first and second opposing primary faces (i.e. the largest faces of the portion by surface area) The portion is cut from the block so that each cell of the plurality within the portion is locally inclined relative to a direction normal to the first primary face.
[0108] In block 1020, the portion of cellular material is drape formed on a forming surface of a tool so that the first face deforms to correspond to the forming surface. For example, the forming surface may be curved, for example to correspond to the profile of a radially-inner or radially-outer surface of a formed acoustic panel.
[0109] The portion of cellular material may then be provided as an acoustic panel, or may undergo further manufacturing steps, for example assembling into a pre-form with a skin of composite material, for example to form a bonded sandwich with an inner perforated composite (e.g. CFRP, GFRP) skin and an outer non-perforated composite skin.
[0110] Although the invention is equally applicable to gas turbine engines with and without a gearbox, gas turbine engines with a gearbox typically result in the fan operating at lower speed, such that the important noise frequencies to attenuate with an acoustic liner may be lower than for a gas turbine engine without a gearbox. Since acoustic liners with deeper cells have better performance in attenuating lower frequency noise, it is particular advantageous to provide containment arrangements which permit cell depth to be increased, as per the invention.
[0111] Although examples described herein refer to circumferential inclination of the cells in an acoustic liner and acoustic liner panel, it will be appreciated that such cells may additionally be inclined axiallyi.e. such that the vector of the cell direction includes radial, axial and circumferential components.
[0112] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.