DUAL CLUTCH TRANSMISSION

Abstract

A dual clutch transmission which can reduce the overall length of a transmission and improve mountability in the vehicle by simplifying the constituent elements of the transmission, is configured by reducing the number of synchronizers and external gears and shafts, and a drive motor is not disposed on the same axle as other constituent elements to reduce the overall length of the transmission, reducing cost and weight of the transmission to improve mountability of the transmission in the vehicle.

Claims

1-14. (canceled)

15. A dual clutch transmission comprising: a first clutch, a second clutch and a third clutch; a first input shaft to which the first clutch is mounted and a second input shaft to which the second clutch is mounted, wherein a rotational power of an engine connected to the first clutch and the second clutch is selectively inputted to the first input shaft and the second input shaft by operation of the first clutch and the second clutch; a countershaft disposed in parallel with the first and second input shafts; an output shaft selectively connectable to the countershaft through the third clutch; a planetary gear set provided with three rotation elements having first, second, and third rotation elements, wherein the first rotation element is connected to the first input shaft so that the rotational power of the engine is selectively inputted thereto, the second rotation element is connected to the second input shaft so that a rotational power is selectively inputted thereto and the third rotation element is coupled to the output shaft; and an external gear set in which external gears provided in the first input shaft and the countershaft are engaged to each other.

16. The dual clutch transmission of claim 15, further including a brake connected between the countershaft and a transmission housing to selectively connect the countershaft to the transmission housing.

17. The dual clutch transmission of claim 15, wherein the external gear set includes an input gear and a counter gear, and wherein the input gear fixedly connected to the first input shaft and the counter gear fixedly connected to the countershaft are engaged to each other and the countershaft and the output shaft are disposed on a same axle, so that the countershaft and the output shaft are selectively connectable to each other through the third clutch mounted therebetween.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0024] FIG. 1 is a drawing showing a dual clutch transmission structure of nine forward speeds according to an exemplary embodiment of the present invention;

[0025] FIG. 2 is a shifting operation chart of the transmission shown in FIG. 1;

[0026] FIG. 3 is a drawing of various exemplary embodiments structure of a hybrid dual clutch transmission of nine forward speeds according to an exemplary embodiment of the present invention;

[0027] FIG. 4 is a shifting operation chart of the transmission shown in FIG. 3;

[0028] FIG. 5 is a drawing of various exemplary embodiments structure of a hybrid dual clutch transmission of nine forward speeds according to an exemplary embodiment of the present invention;

[0029] FIG. 6 and FIG. 7 are shifting operation charts of the transmission shown in FIG. 5;

[0030] FIG. 8 is a drawing of a dual clutch transmission structure of eight forward speeds according to an exemplary embodiment of the present invention;

[0031] FIG. 9 is a shifting operation chart of the transmission shown in FIG. 8;

[0032] FIG. 10 is a drawing of a dual clutch transmission structure of seven forward speeds according to an exemplary embodiment of the present invention;

[0033] FIG. 11 is a shifting operation chart of the transmission shown in FIG. 10;

[0034] FIG. 12 is a drawing of various exemplary embodiments structure of a dual clutch transmission of six forward speeds according to an exemplary embodiment of the present invention;

[0035] FIG. 13 is a shifting operation chart of the transmission shown in FIG. 12;

[0036] FIG. 14 is a drawing of various exemplary embodiments structure of a dual clutch transmission of six forward speeds according to an exemplary embodiment of the present invention;

[0037] FIG. 15 is a shifting operation chart of the transmission shown in FIG. 14;

[0038] FIG. 16 is a drawing of a dual clutch transmission structure of five forward speeds according to an exemplary embodiment of the present invention;

[0039] FIG. 17 is a shifting operation chart of the transmission shown in FIG. 16;

[0040] FIG. 18 is a drawing of a dual clutch transmission structure of three forward speeds according to an exemplary embodiment of the present invention;

[0041] FIG. 19 is a shifting operation chart of the transmission shown in FIG. 18;

[0042] FIG. 20 is a drawing of a dual clutch transmission structure of four forward speeds according to an exemplary embodiment of the present invention; and

[0043] FIG. 21 is a shifting operation chart of the transmission shown in FIG. 20.

[0044] It may be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the present invention as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes will be determined in part by the particularly intended application and use environment.

[0045] In the figures, reference numbers refer to the same or equivalent parts of the present invention throughout the several figures of the drawing.

DETAILED DESCRIPTION

[0046] Reference will now be made in detail to various embodiments of the present invention(s), examples of which are illustrated in the accompanying drawings and described below. While the invention(s) will be described in conjunction with exemplary embodiments of the present invention, it will be understood that the present description is not intended to limit the invention(s) to those exemplary embodiments. On the other hand, the invention(s) is/are intended to cover not only the exemplary embodiments of the present invention, but also various alternatives, modifications, equivalents and other embodiments, which may be included within the spirit and scope of the invention as defined by the appended claims.

[0047] Exemplary embodiments of the present invention will be described in detail with reference to the attached drawing.

[0048] A dual clutch transmission of the present invention may be configured to include a first input shaft IP1 and a second input shaft IP2, an idle shaft IDLE and a countershaft CNT, an output shaft OP, a planetary gear set PG and three external gear sets.

[0049] Explaining the present invention in detail referring to FIG. 1 to FIG. 2, firstly, the first input shaft IP1 and the second input shaft IP2 selectively receives a torque of an engine E through a dual clutch. For example, a first clutch Cl, which connects or disconnects the first input shaft IP1 and the engine E, may be positioned therebetween to be rotatable, and a second clutch C2, which connects or disconnects the second input shaft IP2 and the engine E, may be positioned therebetween to be rotatable.

[0050] The first input shaft IP1 and the second input shaft IP2 may be disposed on a concentric axle, and the first input shaft IP1 may be formed of a solid shaft and the second input shaft IP2 may be formed of a hollow shaft so that the first input shaft IP1 is inserted into the second input shaft IP2.

[0051] Furthermore, the idle shaft IDLE and the countershaft CNT may be disposed side by side on the side of the first input shaft IP1 and the second input shaft IP2.

[0052] Additionally, the output shaft OP may be selectively connectable to countershaft CNT via the fourth clutch C4, and a final reduction gear externally engaged with a differential device OP together with an output gear OPG may be directly connected to the output shaft.

[0053] At the instant time, the output shaft OP and the countershaft CNT may be disposed in parallel on the same axle, and the output shaft OP may be disposed closer to the engine E than the countershaft CNT.

[0054] The planetary gear set PG may include three rotation elements of which a first rotation element may be connected to an external gear provided at the idle shaft IDLE so that a rotating power may be inputted, a rotational power of engine E may be selectively inputted to a second rotation element via the third clutch C3, and a third rotation element may be connected to the output shaft OP.

[0055] The planetary gear set PG may be a pair of single pinion planetary gear set of which the first, second, and third rotation elements include a sun gear S, a planet carrier CR and a ring gear R and may be disposed on the same axle together with the first and second input shafts.

[0056] Additionally, the first external gear set EG1 may be provided with at least one, and at least two external gears among of the external gears provided at the first input shaft IP1 and the idle shaft IDLE and the countershaft CNT may be engaged in the engagement state so that the corresponding external gear mate may be selected by a connecting or disconnecting device.

[0057] For example, the external gear provided at the first input shaft IP1 and the external gear provided at the countershaft CNT may be engaged, and also, the external gear provided at the idle shaft IDLE and the external gear provided at the countershaft CNT may be engaged.

[0058] Herein, the connecting or disconnecting device to be described below may be an engagement element in which engagement and disengagement operations are selectively achieved such as a synchronizer, a wet clutch, and the like.

[0059] Next, in the second external gear set EG2, the external gear connected to one among of the rotation elements of the planetary gear set PG and at least two external gears among of the external gears provided at the idle shaft IDLE and the countershaft CNT may be engaged in engagement state, so that the corresponding external gear mate may be selected by the connecting or disconnecting device.

[0060] For example, one rotation element of the planetary gear set PG and the external gear provided at the countershaft CNT may be engaged, and also, the external gear provided at the idle shaft IDLE and the external gear provided at the countershaft CNT may be engaged.

[0061] Furthermore, in a third external gear set EG3, the external gears of the second input shaft IP2 and the idle shaft IDLE may be engaged in engagement state, so that the corresponding external gear mate may be selected by the connecting or disconnecting device.

[0062] Furthermore, the present invention may be configured to include a brake B1 connected to between the countershaft CNT and a transmission housing H to selectively brake the countershaft CNT.

[0063] That is, according to the above structure, nine forward speeds and one reverse speed are implemented by five connecting or disconnecting devices including a dual clutch, a pair of planetary gear sets, a synchronizer (two clutches, one brake, two synchronizers) and combination of the external gears, so that the number of a synchronizer, external gear and shaft may be reduced compared to a conventional DCT structure that only utilizes external gears, reducing the cost and weight of the transmission and improving mountability of the transmission in the vehicle.

[0064] Meanwhile, the present invention may additionally install a drive motor M.

[0065] As various exemplary embodiments disposing the drive motor M, the drive motor M may be configured to be connected to the first rotation element of the planetary gear set PG to provide a rotational power.

[0066] To explain referring to FIG. 3 and FIG. 4, a motor input shaft IPM may be disposed side by side on the side of the first input shaft, and the motor input shaft IPM may be directly connected to the motor input gear MIG. Furthermore, the motor input shaft IPM may be directly connected to the drive motor M so that the motor input gear MIG is provided with a rotational power, and the motor input gear MIG may be engaged with the external gear of the second external gear set EG2 directly connected to the first rotation element.

[0067] That is, the motor input gear MIG is engaged with the sun gear S of the planetary gear set PG to directly supply a rotational power of the drive motor M to the sun gear S, as shown in FIG. 4, so that the shifting stages of the nine forward speeds and one reverse speed may be formed in an engine mode and a parallel mode, and an e-CVT mode and an EV mode may be implemented.

[0068] Furthermore, it is possible to reduce constituent elements of the transmission and the overall length of the transmission by not disposing the drive motor M on the same axle with another constituent elements, improving mountability of the transmission in the vehicle.

[0069] Furthermore, as various exemplary embodiments disposing the drive motor M, to explain referring from FIG. 5 to FIG. 7, the drive motor M may be directly connected to the first clutch Cl and the second clutch C2 to supply a rotational power, and an engine clutch EC may be additionally disposed between the engine E and the drive motor M so that the rotational power of the engine E may be selectively transmitted.

[0070] That is, as shown in FIG. 6 and FIG. 7, the drive motor M and the engine clutch EC are added to the structure implementing nine forward speeds and one reverse speed, so that a vehicle can travel by implementing the engine mode and the parallel mode as well as EV mode.

[0071] Meanwhile, referring to FIG. 1, the planetary gear set PG of the present invention may be disposed between the second external gear set EG2 and the third external gear set EG3. At the instant time, the sun gear S may be directly connected to any one external gear of the second external gear set EG2, the planet carrier CR may be directly connected to the third clutch C3, and the ring gear R may be directly connected to the external gear provided at the output shaft OP.

[0072] For example, the sun gear S may be directly connected to a second input gear IG2 forming the second external gear set EG2, the planet carrier CR may be configured so that a rotational power of the engine E may be inputted via the third clutch C3, and the ring gear R may be externally engaged with the output gear OPG directly connected to output shaft OP.

[0073] Furthermore, the first external gear set EG1 according to an exemplary embodiment of the present invention may be divided into a 1-1 external gear set EG1-1 and a 1-2 external gear set EG1-2.

[0074] First, in the 1-1 external gear set EG1-1, a 1-1 input gear IG1-1 provided at the first input shaft IP1 and a 1-1 counter gear CG1-1 provided at the countershaft CNT may be engaged in engagement state, but the shifting stage may be formed by selecting the mate of the 1-1 input gear IG1-1 and the 1-1 counter gear CG1-1 as corresponding external gear mate through a first synchronizer SY1 provided at the countershaft CNT.

[0075] Furthermore, in the 1-1 external gear set EG1-1, a first idle gear IDG1 provided in the idle shaft IDLE and the 1-1 counter gear CG1-1 provided in the countershaft CNT may be engaged in engagement state, so that the shifting stage may be formed by selecting the mate of the first idle gear IDG1 and the 1-1 counter gear CG1-1 as corresponding external gear mate through a synchronizer SY2 provided in the idle shaft IDLE.

[0076] That is, in the 1-1 external gear set EG1-1, the 1-1 input gear IG1-1 and the first idle gear IDG1 may be engaged with the 1-1 counter gear CG1-1, respectively, to be the structure that three gears are externally engaged.

[0077] Next, in the 1-2 external gear set EG1-2, a 1-2 input gear IG1-2 provided in the first input shaft IP1 and a 1-2 counter gear CG1-2 provided in the countershaft CNT may be engaged in engagement state, so that the shifting stage may be formed by selecting the mate of the 1-2 input gear IG1-2 and the 1-2 counter gear CG1-2 as corresponding external gear mate through the first synchronizer SY1 provided in the countershaft CNT.

[0078] That is, in the 1-2 external gear set EG1-2, the 1-2 input gear IG1-2 may be engaged with the 1-2 counter gear CG1-2 so that two gears are externally engaged.

[0079] Next, in the second external gear set EG2 according to an exemplary embodiment of the present invention, the second input gear IG2 directly connected to the first rotation element of the planetary gear set PG and a second counter gear CG2 directly connected to the countershaft CNT may be engaged in engagement state, and at the instant time, the second counter gear CG2 and the output shaft OP may be disposed on the same axle, the countershaft CNT and the output shaft OP are selectively connectable to each other through the fourth clutch C4 provided between the counter gear and the output shaft OP so that the corresponding shifting stage may be formed.

[0080] Furthermore, in the second external gear set EG2, a second idle gear IDG2 provided in the idle shaft IDLE and the second counter gear CG2 provided in countershaft CNT may be engaged in engagement state, so that the second idle gear IDG2 and the second counter gear CG2 as the corresponding external gear mate are selected through the second synchronizer SY2 provided in the idle shaft IDLE to form the shifting stage.

[0081] That is, in the second external gear set EG2, the second input gear IG2 and the second idle gear IDG2 may be engaged with the second counter gear CG2, respectively, to be the structure that three gears are externally engaged.

[0082] Next, in the third external gear set EG3 according to an exemplary embodiment of the present invention, a third input gear IG3 provided in the second input shaft IP2 and a third idle gear IDG3 provided in the idle shaft IDLE may be engaged in engagement state, so that the rotational power of the engine E may be transmitted to the idle shaft IDLE via the third input gear IG3 and the third idle gear IDG3 as the corresponding external gear mate through the engagement operation of the second clutch C2.

[0083] That is, in the third external gear set EG3, the third input gear IG3 may be engaged with the third idle gear IDG3 to be the structure that two gears are externally engaged.

[0084] Furthermore, the gear ratio transmitted to the output element of the planetary gear set PG via the third external gear set EG3 and the second external gear set EG2 through the second clutch C2 and the gear ratio transmitted to the output element of the planetary gear set PG through the third clutch C3 may be equal to each other.

[0085] That is, to explain by referring to FIG. 1 and FIG. 2, in a case of for example the sixth shifting stage, an engine driving torque is transmitted to the third external gear set EG3 through the second clutch C2 to rotate the idle shaft IDLE, which is transmitted to the second idle gear IDG2 through the second synchronizer SY2 to pass the second counter gear CG2 and the second input gear IG2 and then pass the sun gear S and the planet carrier CR of the planetary gear set PG to be outputted through the ring gear R.

[0086] With this, the engine driving torque is inputted to the planet carrier CR through the third clutch C3 and then to be outputted through the ring gear R. In the two ways, the gear ratios transmitted to the ring gear R are equal to each other.

[0087] According to the above mentioned structure, the present invention can form a dual clutch transmission by reducing the number of synchronizers and external gears and shafts compared to a conventional DCT structure using only external gears, reducing cost and weight of the transmission, which allows the vehicle mountability of the transmission to be improved.

[0088] Meanwhile, FIG. 8 shows the structure which removes the brake B1 in the transmission shown in FIG. 1, and it can implement the transmission structure of eight forward speeds and one reverse speed as shown in FIG. 9 by removing only the brake B1.

[0089] Furthermore, through some structure changes that remove some synchro gears or some external gears in the transmission structure shown in FIG. 1, it can implement the transmission structure of the seventh, sixth, fifth forward speed, easily changing the transmission structure.

[0090] For example, FIG. 10 shows the structure which removes the 1-2 external gear set EG1-2 and the first synchronizer SY1 in the transmission shown in FIG. 1, and it can implement the transmission structure of seven forward speeds and one reverse speed as shown in FIG. 11.

[0091] Additionally, FIG. 12 shows the structure which removes the 1-2 external gear set EG1-2 and the first synchronizer SY1 and brake B1 in the transmission shown in FIG. 1, and it can implement the transmission structure of six forward speeds and one reverse speed as shown in FIG. 13.

[0092] Also, FIG. 14 shows the structure which removes the 1-2 external gear set EG1-2, the first synchronizer SY1, the first idle gear IDG1 and the second synchronizer SY2 in the transmission shown in FIG. 1, and directly connects the second idle gear IDG2 with the idle shaft IDLE, and it can implement the transmission structure of six forward speeds as shown in FIG. 15.

[0093] Furthermore, FIG. 16 shows the structure which removes the 1-2 external gear set EG1-2, the first synchronizer SY1, the first idle gear IDG1, the brake B1 and the second synchronizer SY2 in the transmission shown in FIG. 1, and directly connects the second idle gear IDG2 with the idle shaft IDLE, and it can implement the transmission structure of five forward speeds as shown in FIG. 17.

[0094] Meanwhile, the present invention can implement a transmission of three forward speeds and four forward speeds, which is configured to include the first input shaft IP1, the second input shaft IP2, the countershaft CNT, the output shaft OP, the planetary gear set PG and the external gear set EG.

[0095] To explain referring to FIG. 18 and FIG. 19, firstly, the first input shaft IP1 and the second input shaft IP2 may selectively receive a rotational power of the engine E through a dual clutch, for example, the first clutch Cl may be disposed between the first input shaft IP1 and the engine E to be rotatable, which connects the first input shaft IP1 with the engine E or disconnects the first input shaft IP1 from the engine E, and the second clutch C2 may be disposed between the second input shaft IP2 and the engine E to be rotatable, which connects the second input shaft IP2 with the engine E or disconnects the second input shaft IP2 from the engine E.

[0096] The first input shaft IP1 and the second input shaft IP2 may be disposed on the same axle. That is, the first input shaft IP1 becomes a solid shaft and the second input shaft IP2 becomes a hollow shaft so that the first input shaft IP1 is inserted into the second input shaft IP2.

[0097] Furthermore, the countershaft CNT may be disposed IP2 side by side on the side of the first input shaft IP1 and the second input shaft.

[0098] Furthermore, the output shaft OP may be selectively connectable to the countershaft CNT through the third clutch C3, and a final reduction gear externally engaged with a differential device may be directly connected to the output shaft OP together with the output gear OPG.

[0099] At the instant time, the output shaft OP and the countershaft CNT may be disposed side by side on the same axle, and the output shaft OP may be disposed closer to the engine E than the countershaft CNT.

[0100] The planetary gear set PG may include three rotation elements of which the first rotation element may be connected to the first input shaft IP1 so that a rotational power of the engine E is selectively inputted thereto through the first clutch Cl, the second rotation element may be connected to the second input shaft IP2 so that a rotational power of the engine E is selectively inputted thereto through the second clutch C2, and the third rotation element is directly connected to the output shaft OP.

[0101] Furthermore, in the external gear set EG, the external gear provided in the first input shaft IP1 and the external gear provided in the countershaft CNT may be engaged in engagement state.

[0102] For example, the input gear IPG directly connected to the first input shaft IP1 and the counter gear CG directly connected to the countershaft CNT may be engaged in engagement state, but the countershaft CNT and the output shaft OP may be disposed on the same axle and the countershaft CNT may be selectively connectable to the output shaft OP through the third clutch C3 provided therebetween, through which the corresponding shifting stage may be formed.

[0103] That is, the present invention, as like FIG. 18 and FIG. 19, implements three forward speeds through the combination of external gears together with a dual clutch, a pair of planetary gear set, one clutch, so that the number of synchronizers, external gears and shafts may be reduced, reducing cost and weight of the transmission, which allows mountability of the transmission in the vehicle to improve.

[0104] Furthermore, the present invention may be configured to further include the brake B1 connected between the countershaft CNT and the transmission housing H to selectively brake the countershaft CNT.

[0105] That is, FIG. 20 shows the structure of adding the brake B1 to the transmission structure shown in FIG. 18, and it can Implement the transmission of four forward speeds as like FIG. 21 by adding only the brake B1 to FIG. 18, so that the constituent elements of the transmission may be reduced to reduce cost and weight of the transmission, improving mountability of the transmission in the vehicle.

[0106] For convenience in explanation and accurate definition in the appended claims, the terms upper, lower, inner, outer, up, down, upper, lower, upwards, downwards, front, rear, back, inside, outside, inwardly, outwardly, internal, external, inner, outer, forwards, and backwards are used to describe features of the exemplary embodiments with reference to the positions of such features as displayed in the figures.

[0107] The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described to explain certain principles of the invention and their practical application, to enable others skilled in the art to make and utilize various exemplary embodiments of the present invention, as well as various alternatives and modifications thereof. It is intended that the scope of the invention be defined by the Claims appended hereto and their equivalents.