Foldable miter saws and foldable method of miter saw
10780510 ยท 2020-09-22
Assignee
Inventors
Cpc classification
B23D45/044
PERFORMING OPERATIONS; TRANSPORTING
B23D45/14
PERFORMING OPERATIONS; TRANSPORTING
B27B5/29
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23D45/04
PERFORMING OPERATIONS; TRANSPORTING
B27B5/29
PERFORMING OPERATIONS; TRANSPORTING
B23D57/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Foldable miter saws and a folding method of miter saws are disclosed. The foldable miter saws includes a base unit, a worktable, and a cutting unit. The cutting unit includes a support arm pivotally mounted on the worktable, a saw blade, and a driver. The miter saw folding method includes the step of biasing the cutting unit relative to the base unit and the step of rotating the support arm relative to the base unit and the worktable to change the cutting unit from a working position to a folded position, thus reducing the vertical space occupied by the cutting unit and facilitating delivery, storage and package of the foldable miter saws.
Claims
1. A foldable miter saw, comprising: a base unit comprising a front edge, a rear edge opposite to said front edge, a bottom wall extended from said front edge to said rear edge, and a top wall opposite to said bottom wall; a worktable mounted at said base unit, said worktable comprising a working surface including a longitudinal slot and disposed opposite to said bottom wall and corresponding to said top wall and an axle holder facing toward said rear edge and connected to said working surface, wherein a support arm is fixed to said axle holder and rotatable about an axis disposed in parallel to said working surface and extending from said rear edge toward said front edge; and a cutting unit comprising the support arm, a saw blade mounted on said support arm, and a driver mounted at said support arm and adapted for driving said saw blade to rotate, said saw blade comprising a first end face and a second end face opposite to the first end face, wherein the support arm is configured to be rotated about said axis to pivot the saw blade between working positions within a contained angle of 90 to 45 formed between the saw blade and the worktable, wherein the support arm is further configured to enable the saw blade to be pivoted toward and away from said base unit and said worktable between a lifted position and a pressed position when said support arm is locked in one of said working positions, wherein, in the lifted position, the saw blade is spaced from the worktable, and in the pressed position, an edge of the saw blade enters the longitudinal slot in at least at the 90 and 45 working positions, wherein, said support arm is configured to be further rotated about said axis relative to said base unit and said worktable from said one of the working positions within the contained angle of 90 to 45 to a folded position that is outside the contained angle of 90 to 45, wherein, in said folded position, the cutting unit is lockable relative to the worktable to facilitate delivery and storage of the miter saw; said second end face of the saw blade is located in proximity to said working surface and facing toward said working surface, and said edge of the saw blade is positioned away from and unable to enter the longitudinal slot.
2. The foldable miter saw as claimed in claim 1, wherein said driver of said cutting unit is oriented toward said second end face of said saw blade; when said cutting unit is set in said one of said working positions, said driver is suspended above said working surface of said worktable; when said cutting unit is set in said folded position, said driver is located at a back side relative to said worktable in proximity to said bottom wall to face toward said rear edge.
3. The foldable miter saw as claimed in claim 2, wherein said driver of said cutting unit has a length in parallel to said saw blade and a width perpendicular to said saw blade, said length being larger than said width.
4. The foldable miter saw as claimed in claim 2, wherein said base unit further comprises a left edge disposed between said front edge and said rear edge, a right edge disposed opposite to said left edge, and two hanging rings located spaced from each other and respectively connected to said right edge; the foldable miter saw further comprises a shoulder strap, said shoulder strap comprising two buckles respectively and detachably connected to said hanging rings.
5. The foldable miter saw as claimed in claim 4, wherein said left edge of said base unit comprises a flat surface portion perpendicularly intersected with said bottom wall and extended from said bottom wall toward said top wall, and a protruding portion connected to a top side of said flat surface portion and protruded outwardly from said flat surface portion in proximity to said top wall.
6. The foldable miter saw as claimed in claim 1, wherein said support arm of said cutting unit comprises a rotating member pivotally connected to said axle holder of said worktable and extending along said axis, and a cantilever member pivotally connected to said rotating member, said rotating member and said cantilever member being disposed at a back side relative to said worktable when said cutting unit is set in said folded position.
7. The foldable miter saw as claimed in claim 6, wherein said support arm of said cutting unit further comprises a locking member disposed in parallel to said axis and adapted for locking said rotating member to said axle holder at a selected said contained angle in said working position, and also for locking the cutting unit in said folded position.
8. The foldable miter saw as claimed in claim 1, wherein said base unit further comprises a fence fixedly mounted at said top wall and extendable to a top side of said working surface of said worktable; said cutting unit is disposed at a back side relative to said fence when said cutting unit is set in said folded position.
9. A miter saw folding method, comprising the steps of: (A) preparing a miter saw comprising a base unit, a worktable and a cutting unit, said base unit comprising a front edge, a rear edge opposite to said front edge, a bottom wall extended from said front edge to said rear edge, a top wall opposite to said bottom wall and a fence fixedly mounted at said top wall, said worktable being mounted at said base unit, said worktable comprising a working surface including a longitudinal slot and disposed opposite to said bottom wall and corresponding to said top wall and an axle holder facing toward said rear edge and connected to said working surface, wherein a support arm is fixed to said axle holder and rotatable about an axis disposed in parallel to said working surface and extending from said rear edge toward said front edge, said cutting unit comprising the support arm, a saw blade mounted on said support arm, and a driver mounted at said support arm and adapted for driving said saw blade to rotate, said saw blade comprising a first end face and a second end face opposite to the first end face, wherein the support arm is configured to be rotated about said axis to pivot the saw blade between working positions within a contained angle of 90 to 45 formed between the saw blade and the worktable, and wherein the support arm is further configured to enable the saw blade to be pivoted toward and away from said base unit and said worktable between a lifted position and a pressed position when the support arm is locked in a working position, wherein, in the lifted position, the saw blade is spaced from the worktable, and in the pressed position, an edge of the saw blade enters the longitudinal slot in at least at the 90 and 45 working positions; (B) enabling said cutting unit to be disposed in the working position and to rotate, while in said working position, about said axis within a contained angle of 90 to 45 between said saw blade and said worktable to change a cutting angle of the saw blade; (C) operating said base unit and said cutting unit for relative rotation therebetween; and (D) pivotally moving said support arm relative to said axle holder to further rotate said cutting unit about said axis relative to said worktable from said working position to a folded position that is outside the contained angle of 90 to 45 and in which said second end face of said saw blade is disposed in proximity to said working surface, the cutting unit is lockable relative to the worktable to facilitate delivery and storage of the miter saw, and said edge of the saw blade is positioned away from and unable to enter the longitudinal slot.
10. The saw folding method as claimed in claim 9, wherein in step (C) operating said base unit and said cutting unit for relative rotation therebetween is to rotate said worktable relative to said base unit.
11. The miter saw folding method as claimed in claim 10, wherein in step (A), said driver of said cutting unit faces toward said second end face of said saw blade; in step (B), said cutting unit is disposed in said working position where said driver is suspended above said working surface of said worktable; in step (D), said cutting unit is disposed in said folded position where said driver is disposed at a back side relative to said worktable and in proximity to said bottom wall to face toward said rear edge.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other advantages and features of the present invention will be fully understood by reference to the following description in conjunction with the accompanying drawings, in which like reference signs denote like components of structure.
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(23) It should be noted that the drawing figures are not necessarily drawn to scale, but instead are drawn to provide a better understanding of the components thereof, and are not intended to be limiting in scope, but rather to provide exemplary illustrations. It should further be noted that the figures illustrate exemplary embodiments of the present invention and the components thereof, and in no way limits the structures, configurations and components thereof according to the present disclosure.
DETAILED DESCRIPTION OF THE INVENTION
(24) Referring to
(25) The base unit 10 comprises a front edge 11, a rear edge 12 disposed opposite to the front edge 11, a bottom wall 13 extended from the front edge 11 to the rear edge 12, a top wall 131 disposed opposite to the bottom wall 13, a left edge 14 connected between the front edge 11 and the rear edge 12, a right edge 15 disposed opposite to the left edge 14, two hanging rings 16 respectively connected to the right edge 15 and spaced from each other at a predetermined distance.
(26) Structurally, the base unit 10 comprises a disk-like bottom frame 17, two foot stands 18 radially connected to two opposite lateral sides of the bottom frame 17, and two support blocks 19 respectively and retractably coupled to the foot stands 18 at an outer side. The front edge 11 and the rear edge 12 are respectively formed along a periphery of the disk-like bottom frame 17 and the foot stands 18. The left edge 14 and the right edge 15 are respectively formed on the foot stands 18 at an outer side. The top wall 131 is formed on the foot stands 18 at a top side. Referring also to
(27) The worktable 20 is rotatably mounted on a top of the bottom frame 17 of the base unit 10. The worktable 20 has a working surface 21 formed thereon and corresponding to the top wall 131 and opposite to the bottom wall 13, an axle holder 22 connected to the working surface 21 corresponding to the rear edge 12, and an operating handle 23 arranged opposite to the axle holder 22 and extended outwardly relative to the working surface 21. The working surface has a longitudinal slot 210. The axle holder 22 comprises an axis L1 extending from the rear edge 12 toward the front edge 11 in a parallel manner relative to the working surface 21, and an operable locking pin 221. Further, the fence 100 extends from the top wall 131 to the top side of the working surface 21.
(28) The cutting unit 30 comprises a support arm 31 pivotally coupled to the axle holder 22 of the worktable 20 and biasable relative to the base unit 10 and the worktable 20, a saw blade 32 mounted at the support arm 31, and a driver 33 mounted at the support arm 31 and adapted for driving the saw blade 32 to rotate. The support atm 31 is turnable about the axis L1 relative to the base unit 10 and the worktable 20, and includes a rotating member 311 connected to an outer side of the axle holder 22 and extending along the axis L1, a cantilever member 312 is pivotally connected to the rotating member 311, a locking member 313 is disposed in parallel to the axis L1 and adapted for locking the rotating member 311 to the axle holder 22 (see
(29) As illustrated in
(30) Step I: As shown in
(31) Step II: Set the cutting unit 30 in the working position where a contained angle formed between the saw blade 32 and the worktable 20 is between 9045, i.e., selectively engaging the locking pin 221 in the locating hole 316 or 317 to adjust the contained angle between the second end face 322 of the saw blade 32 and the working surface 21.
(32) Step III: Turn the cutting unit 30 relative to the base unit 10, for example, in the present embodiment, the operator can rotate the worktable 20 and the cutting unit 30 to the position shown in
(33) Step IV: Thereafter, as shown in
(34) Thus, by performing the successive steps of the miter saw folding method of the present invention, an operator can fold the cutting unit 30 from a working position to the folded position.
(35) It's worth mentioning that except for the definition of the working position and folded position of the cutting unit 30 as described above, it can also be defined as follows. As illustrated in
(36) It's also worth mentioning that the base unit of the foldable miter saw of the invention is not limited to the configuration described above. For example, the base unit can be as described in Taiwan Patent M374926, comprising a worktable, and first and second rotating units rotatable relative to the worktable. This alternate form can also achieve the expected operating and folding purposes (not shown).
(37) Referring to
(38) Referring to
(39) In a further embodiment of the invention and referring to
(40) The base unit 510 comprises a front edge 511, a rear edge 512 disposed opposite to the front edge 511, a bottom wall 513 extended from the front edge 511 to the rear edge 512, a top wall 5131 disposed opposite to the bottom wall 513, a first side edge 514 connected between the front edge 511 and the rear edge 512, and a second side edge 515 disposed opposite to the first side edge 514.
(41) Structurally, the base unit 510 comprises a disk-like bottom frame 516, two foot stand holders 517 respectively and horizontally connected to two opposite lateral sides of the disk-like bottom frame 516. Further, the front edge 511 and the rear edge 512 each are respectively formed by the disk-like bottom frame 516 and the foot stand holders 517 (The peripheries of the disk like bottom frame 516 and the foot stand holders 517 formed the front edge 511 and the rear edge 512). The first side edge 514 and the second side edge 515 are respectively formed on the foot stand holders 517 at an outer side. The top wall 5131 is formed on the foot stand holders 517 at a top side.
(42) Referring also to
(43) The base unit 510 further comprises a foot stand 519 pivotally connected to one foot stand holder 517. The foot stand 519 comprises a pivot-connection end 5191 located at one end thereof and pivotally connected to the foot stand holder 517, and a bearing end 5192 located at an opposite end which is distal from the pivot-connection end 5191. The foot stand 519 is foldable between a collapsed position in proximity to the bottom wall 511 (see
(44) The worktable 520 is rotatably mounted on a top wall of the disk-like bottom frame 516 of the base unit 510, comprising a turntable 521, an axle holder 522 facing toward the rear edge 512 and connected to the turntable 521, an extension member 523 facing toward the front edge 511 and connected to the turntable 521, and a positioning member 524 connected to the axle holder 522 fastened to the cutting unit 530. The turntable 521 defines a working surface 5211 opposite to the bottom wall 513 and corresponding to the top wall 5131. The axle holder 522 comprises an axis L extending from the rear edge 512 toward the front edge 511 in a parallel manner relative to the working surface 5211, and an operable locking pin 5221.
(45) The cutting unit 530 comprises a support base 531 pivotally coupled to the axle holder 522 of the worktable 520 and biasable relative to the base unit 510 and the worktable 520, a sliding member 532 coupled to and slidable along the support base 531, a cantilever 533 pivotally connected to the sliding member 532, a saw blade 534 mounted at the cantilever 533 and having left and right end faces disposed in parallel, and a driver 535 mounted at the cantilever 533 and adapted for driving the saw blade 534 to rotate. In this embodiment, the driver 535 is motor coupled with the saw blade 534 by a belt transmission mechanism. The center of gravity of the motor is located at the side of the left end face of the saw blade 534, as shown in
(46) The support base 531 comprises a pivot-connection portion 5311 pivotally connected to the axle holder 522, a connection portion 5312 connected to the pivot-connection portion 5311, and a guiding member 5313 for enabling the sliding member 532 to slide thereon. The guiding member 5313 is connected to the connection portion 5312 opposite to the pivot-connection portion 5311. The guiding member 5313 comprising an outer end 5314 corresponding to the pivot-connection portion 5311, an inner end 5315 opposite to the outer end 5314 and constantly suspended above the working surface 5211, and a pair of sliding grooves 5316 (not shown) extended from the outer end 5314 to the inner end 5315. Operating the positioning member 524 can lock the pivot-connection portion 5311 to the axle holder 522, or bias the pivot-connection portion 5311 relative to the axle holder 522.
(47) The sliding member 532 comprises a pair of sliding coupling components 5321 slidable relative to the guiding member 5313. In this embodiment, the sliding coupling components 5321 are round rods respectively slidably coupled to the sliding grooves 5314 (formerly defined as outer end) The sliding coupling components 5321 defines a connection plane P1 (Not shown in drawings) that is substantially perpendicular to the two end faces of the saw blade 534. The saw blade 534 is disposed between the two coupling components 5321.
(48) Referring also to
(49) As illustrated in
(50) If the operator operates the extension member 523 of the worktable 520 to bias the cutting unit 530 relative to the base unit 510 during the cutting operation, the cutting unit 530 can be driven to perform a miter cut.
(51) If the operator loosens the positioning member 524 and turns the whole assembly 53 of the cutting unit 530 about the axis L relative to the worktable 520 through a predetermined angle to have a predetermined contained angle be defined between the saw blade 534 and the working surface 5211, the foldable miter saw can be operated to perform bevel cuts.
(52) If the foldable miter saw is temporarily not in use and needs to be stored or packed for delivery, the operator can operate the cantilever 533 to bias the saw blade 534 toward the sliding coupling components 5321, and then press the safety pin 541 toward the inside of the cantilever 533 to trigger the safety switch 542 (see
(53) As illustrated in
(54) When wishing to convert the foldable miter saw from the folded position to the working position, move the cutting unit 530 to the position shown in
(55) Further, as shown in the imaginary line in
(56) The foldable miter saws of the present invention can be conveniently set between a working position for cutting operation and a folded position for storage or delivery with minimized space occupation to save delivery cost and storage space.
(57) Although first and second embodiments of the invention have been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the invention.
(58) In conclusion, the invention provides a foldable miter saw that can be conveniently converted to the working position for performing a cutting operation, and can also be conveniently converted to a folded position. When the foldable miter saw is in the folded position, the arrangement of the driver 33 and the cutting unit 30 can be turned to the back side of the base unit 10, the dimension of the foldable miter saw can be significantly reduced, facilitating storage and delivery and reducing the miter saw delivery cost.
(59) Although particular embodiments of the invention have been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the invention.