Apparatus, systems and methods for repairable precast moment-resisting buildings
10781582 ยท 2020-09-22
Assignee
Inventors
Cpc classification
E04B5/04
FIXED CONSTRUCTIONS
International classification
E04B5/04
FIXED CONSTRUCTIONS
Abstract
The disclosed apparatus, systems and methods relate to reinforced concrete moment-resisting buildings with precast beams, precast columns, and replaceable buckling restrained reinforcements. Modular channels and pins or boxes are provided that allow for the replacement and repair of the precast moment-resisting beams and columns. Replaceable buckling restrained reinforcements are used to attach the beams and columns via embedded reinforcements and couplers.
Claims
1. A repairable and replaceable moment-resisting precast beam-column joint comprising: a. at least one precast beam having top and bottom sides and comprising: i. at least one neck; ii. at least one beam top longitudinal reinforcing bar disposed therein at the top side and having a beam top exposed portion; and iii. at least one beam bottom longitudinal reinforcing bar disposed therein at the bottom side and having a beam bottom exposed portion; b. at least one precast column having top and bottom ends and comprising: i. at least one column top longitudinal reinforcing bar embedded in the column having a column top exposed portion constructed and arranged to couple to the beam top exposed portion; and ii. at least one column bottom longitudinal reinforcing bar embedded in the column having a column bottom exposed portion constructed and arranged to couple to the at least one beam bottom exposed portion; c. at least one modular pin; d. at least one modular channel; e. a plurality of replaceable buckling restrained reinforcements; and f. a plurality of detachable couplers, wherein: i. the at least one modular pin is configured to couple to the at least one channel so as to join the at least one beam to the at least one column, ii. the at least one column top longitudinal bar is disposed axially and to the top end above the pin, iii. the at least one column bottom longitudinal bar is disposed axially and to the bottom end below the pin, and iv. the exposed portions of the at least one beam top and at least one beam bottom longitudinal reinforcing bar and at least one column top and at least one column bottom bar are constructed and arranged to be correspondingly joined via the plurality of replaceable buckling restrained reinforcements and couplers.
2. The repairable and replaceable moment-resisting precast beam-column joint of claim 1, wherein at least one opening is defined in the at least one beam and the at least one pin is inserted into the at least one column.
3. The repairable and replaceable moment-resisting precast beam-column joint of claim 1, wherein at least one opening is defined in the at least one column to support the at least one modular beam in which the at least one pin is embedded.
4. The repairable and replaceable moment-resisting precast beam-column joint of claim 1, further comprising at least one neck longitudinal reinforcement.
5. The repairable and replaceable moment-resisting precast beam-column joint of claim 1, further comprising at least one steel plate at the end of the precast beam and/or the face of the precast column.
6. The repairable and replaceable moment-resisting precast beam-column joint of claim 1, wherein the at least one neck has a length (L.sub.neck) and each of the plurality of replaceable buckling restrained reinforcements have a BRR fuse length (L.sub.fuse), and L.sub.neck is not less than L.sub.fuse plus four times the length of the couplers (L.sub.sp).
7. The repairable and replaceable moment-resisting precast beam-column joint of claim 6, wherein the neck depth (d.sub.neck) is not be less than the depth of the beam (d.sub.beam) less three times the coupler diameter (D.sub.sp).
8. The repairable and replaceable moment-resisting precast beam-column joint of claim 6, wherein the beam has a body having a depth (d.sub.beam) and L.sub.fuse is not less than about 0.25 d.sub.beam.
9. The repairable and replaceable moment-resisting precast beam-column joint of claim 8, wherein L.sub.fuse does not exceed about 0.75 d.sub.beam.
10. A repairable and replaceable moment-resisting precast beam-column joint comprising: a. a precast beam having top and bottom sides and comprising: i. a body comprising: A. at least one beam top longitudinal reinforcing bar disposed therein at the top side and having a beam top exposed portion; and B. at least one bean bottom longitudinal reinforcing bar disposed therein at the bottom side and having a beam bottom exposed portion; ii. an elongate opening disposed therethrough; iii. first and second necks disposed at either end of the body; and iv. first and second modular channels disposed in the elongate opening within the first and second necks, respectively; b. a precast column having top and bottom ends and comprising: i. at least one column top longitudinal reinforcing bar embedded in the column having a column top exposed portion constructed and arranged to couple to the bean top exposed portion; ii. at least one column bottom longitudinal reinforcing bar embedded in the column having a column bottom exposed portion constructed and arranged to couple to the at least one beam bottom exposed portion; and iii. a modular pin; c. a plurality of replaceable buckling restrained reinforcements; and d. a plurality of detachable couplers, wherein: i. the modular pin is configured to couple to the modular channel, ii. the at least one column top longitudinal bar is disposed axially and to the top end above the pin, iii. the at least one column bottom longitudinal bar is disposed axially and to the bottom end below the pin, and iv. the exposed portions of the at least one beam top and at least one beam bottom longitudinal reinforcing bar and at least one column top and at least one column bottom bar are constructed and arranged to be correspondingly joined via the plurality of buckling restrained reinforcements and couplers.
11. The repairable and replaceable moment-resisting precast beam-column joint of claim 10, wherein the modular pin and first and second modular channels are constructed and arranged so as to be replaceable.
12. The repairable and replaceable moment-resisting precast beam-column joint of claim 10, wherein the plurality of buckling restrained reinforcements are dog bone buckling restrained reinforcements.
13. The repairable and replaceable moment-resisting precast beam-column joint of claim 10, wherein the plurality of buckling restrained reinforcements comprise: a. a confining steel tube; b. filling materials; and c. a steel bar.
14. The repairable and replaceable moment-resisting precast beam-column joint of claim 13, wherein the steel bar is a deformed steel bar.
15. The repairable replaceable moment-resisting precast beam-column joint of claim 10, wherein the at least one neck has a length (L.sub.neck) and each of the plurality of replaceable buckling restrained reinforcements have a BRR fuse length (L.sub.fuse), and L.sub.neck is not less than L.sub.fuse plus four times the length of the couplers (L.sub.sp).
16. The repairable replaceable moment-resisting precast beam-column joint of claim 15, wherein the neck depth (d.sub.neck) is not be less than the depth of the beam (d.sub.beam) less three times the coupler diameter (D.sub.sp).
17. The repairable replaceable moment-resisting precast beam-column joint of claim 15, wherein the beam has a body having a depth (d.sub.beam) and L.sub.fuse is not less than about 0.25 d.sub.beam.
18. The repairable replaceable moment-resisting precast beam-column joint of claim 17, wherein L.sub.fuse does not exceed about 0.75 d.sub.beam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
DETAILED DESCRIPTION
(15) The various embodiments disclosed or contemplated herein relate to precast beams and columns, detachable buckling restrained reinforcement, and mechanical bar splices to accelerate construction of reinforced concrete moment-resisting buildings and to reduce post-event damage and repair need.
(16) Turning to the drawings in greater detail,
(17)
(18) As shown in
(19) In various implementations, the exterior precast beam longitudinal bars 6A can be debonded from the concrete for a length of approximately six times the diameter of the bar from the intersection of the body 6 and the neck 8. It is understood that debonding of the beam longitudinal bars 6A can be done by wrapping the bars with two layers of duct tape. Other approaches include encasing the bar with a PVC pipe.
(20) In various implementations, the neck 8 is longitudinally reinforced with bars 8A extended to the beam 4. In various implementations, these neck longitudinal reinforcement 8A shall be sufficient to resist approximately 1.25 times the plastic moment of the original beam section 6. In these and other implementations, the neck longitudinal reinforcement 8A is placed or otherwise oriented inside the beam 4 compliant with current code development length requirements. That is, the neck 8 should remain capacity protected with minimal damage.
(21) In various implementations, one or more plates 12 such as steel plates 12 can be placed at the either end of the beam 4. These plates are constructed and arranged to surround boxes or pins 14. In one non-limiting, illustrative implementation, steel plates 12 with a minimum thickness of approximately 0.5 inches are placed at any joint 10 to prevent concrete damage during lateral deformations. It is understood that steel plates 12 provide more uniform stress distribution at the beam-column interface joint 10 and will minimize the concrete damage. It is further understood that a wide array of sizes and shapes of plates 12 are contemplated.
(22) In various implementations, the plastic shear loads are transferred between the precast beams 4 and the precast columns 2 via the PCB joint 10 as shown in
(23) That is, in various implementations, modular steel channels 16 can be embedded in the channel opening 17 in the distal end of the beam 2 in the neck 8 or within the side of the column 2 in a socket 17, so as to be coupled with a corresponding pin 14 disposed in the adjoining member in a male/female, tongue-and-groove configuration, as would be understood by those of skill in the art.
(24) It is further appreciated that in various implementations, the modular channel 16 is optional, and the pin 14 can be disposed directly into a channel opening 17 or socket 17, though this implementation is structurally viable.
(25) Further, it is readily appreciated that these componentsthe pin 14 and/or channel 16are modular, meaning that they can allow removal and replacement of beam and column in the event of damage.
(26) Accordingly, in alternative implementations, like that of
(27) Importantly, in each of these implementations, the connection between the modular pin 14 and the modular channel 16 (or the pin 14 and the socket 17) provides shear resistance at the PCB joint 10. While steel is discussed in the implementation of
(28) Importantly, these pins 14 and channels 16 are modularthat, is PCB joints 10 formed via these implementations allow the beams 4 to be easily removed for architectural reconfiguration of the structure or replaced individually, as would be understood by one of skill in the art.
(29) As shown in
(30) In various implementations, the beam longitudinal reinforcement bars 6A-1, 6A-2 extend into the neck region, where they are joined to column bars 7A-1, 7A-2 disposed within the column 2 above 7A-1 and below 7A-2 the pin 14 and/or channel 16 or socket 17. In these implementations the beam longitudinal reinforcing bars 6A-1, 6A-2 are coupled with the column bars 7A-1, 7A-2 through mechanical bar splices or couplers 22 and buckling restrained reinforcement (BRR) 24 disposed between the couplers 22 to provide flexural capacity for the joint 10. Further implementations comprise bars beyond the couplers 22. These implementations allow for quick and easy replacement of exposed bar after a severe event such as an earthquake, hurricane, explosion or the like.
(31) The assembled top and bottom longitudinal bars, as shown in
(32)
(33) In various implementations, the BRR fuse areas (0.25d.sub.fuse, where d.sub.fuse is the diameter of the bar 34 inside BRR 22, as shown in
(34) As shown in the implementations of
(35) In certain implementations, the BRR fuse 24 length, which is defined as the length of the yielding portion of the BRR, shall not be less than approximately 0.25 times the original (unreduced) depth of the precast beam (0.25d.sub.beam) and does not exceed approximately 0.75 times the depth of the precast beam (0.75d.sub.beam). That is, a BRR fuse with a length of approximately 0.25 times the depth of the precast beam (0.25d.sub.beam) is preferential, as it is understood that such a BRR fuse length can provide sufficient displacement capacity exceeding that in corresponding cast-in-place buildings.
(36) Accordingly, in use according to exemplary implementations, onsite construction begins with erecting the precast columns 2, which can be three- or four-stories or more tall depending on transportation and lifting limitations, wherein the embedded boxes 14 are disposed at each floor level.
(37) Subsequently, the precast beams 4 with embedded steel channels 16or a channel 16 made of two anglesare laterally placed between the columns 2, for example using the implementation presented in
(38) Next, the beam 4 longitudinal bars 6A and the column longitudinal reinforcement 7A are connected to BRR 24 incorporating couplers 22. BRR 24 can be assembled/disassembled through attachable/detachable mechanical bar splices 22. To align the beam 4 and column 2 reinforcement with BRR 24, the beam depth should be reduced at either end 8, as would be appreciated by those of skill in the art.
(39) Additionally, in certain implementations, precast slabs, such as hollow core slabs, are installed to complete a floor in the structure. It is expected that the detailing imposes tighter construction tolerance compared to cast-in-place methods. Nevertheless, the tolerance would be comparable to that in current practice for steel structures. Further implementations are of course possible and would be appreciated by those of skill in the art.
(40) Ranges can be expressed herein as from about or approximately one particular value, and/or to about or approximately another particular value. When such a range is expressed, a further aspect includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedents about or approximately, it will be understood that the particular value forms a further aspect. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint. It is also understood that there are a number of values disclosed herein, and that each value is also herein disclosed as approximately that particular value in addition to the value itself. For example, if the value 10 is disclosed, then approximately 10 is also disclosed. It is also understood that each unit between two particular units are also disclosed. For example, if 10 and 15 are disclosed, then 11, 12, 13, and 14 are also disclosed.
EXPERIMENTAL EXAMPLES
(41) The following examples are put forth so as to provide those of ordinary skill in the art with a complete disclosure and description of how the articles, devices and/or methods claimed herein are made and evaluated, and are intended to be purely exemplary of the invention and are not intended to limit the scope of what the inventors regard as their invention. However, those of skill in the art should, in light of the present disclosure, appreciate that many changes can be made in the specific embodiments which are disclosed and still obtain a like or similar result without departing from the spirit and scope of the invention.
(42)
(43) To simulate the lateral displacements of the test beam-column specimen within a portal frame, the column was pinned at the base while the beam was supported by a roller at the end. The pinned support (the rocker) was fabricated using a heavy-duty steel shaft passing through vertically slotted steel chair and through steel pipe installed at the column base. The roller support was constructed using the same configuration for the rocker but with the steel chair had a long horizontal slotted-hole to allow the beam to displace in its axial direction or the lateral direction of the frame. The vertical gap between the steel shaft and the chair was closed using a hand-tight bolt to prevent any uplift in the beam. An axial load of 68 kips (302.5 kN) was applied to the top of the column using two post tensioning bars and two 100 kips (445 kN) hollow-core jacks. A 22-kip (98-kN) actuator with a 5-in. (127-mm) stroke was used at the column tip to apply lateral displacements using a cyclic loading protocol. Furthermore, two 50-kip (222-kN) compressive load cells were installed at the ends of the beam to measure the beam reactions, each with be activated during push or pull.
(44) Eighteen strain gauges were utilized in the precast specimens to measure the strains at different locations. Four strain gauges were installed on the top and the bottom longitudinal reinforcing steel bars of each precast beam (two per bar), four strain gauges were placed on one of the top and the bottom BRR (two per bar), four were installed on the longitudinal bars of the precast column, and six were installed on the transverse reinforcement of beam or column.
(45) To measure the rotations and curvatures of the beam in the plastic hinge region, six linear variable displacement transformers (LVDT) were placed at the top and bottom of the beam. Four string potentiometers (string POT) were used to measure lateral displacements of the specimen.
(46) A displacement-based loading protocol was utilized for testing of all beam column specimens. Each target displacement was repeated twice per displacement amplitude. Two loading rates was used: a slow displacement rate of 0.03 in./sec (0.76 mm/sec) up to two times the expected yield displacement to capture the yield point, and a faster rate of 0.15 in./sec (3.8 mm/sec) at higher displacements.
(47)
(48)
(49)
(50) As shown in
(51) The PBC of
(52) Further testing information and detail can be found in Boudaqa, Abdullah, Repairable Precast Buildings and Bridges (2018). Electronic Theses and Dissertations. 2467 (https://openprairie.sdstate.edu/etd/2467) which is hereby incorporated by reference in its entirety.
(53) As will be appreciated by those of skill in the art, various aspects of these joints provide substantial advantages over the prior art.
(54) One aspect is to reduce the impact of natural hazards by improving the resiliency of structures and infrastructures. Another aspect is to design and construct repairable precast MR RC buildings for high seismic regions. Another aspect is that an RC building can be constructed using detachable modular structural components to be replaced after a strong event or at the end of its service life. According to certain implementations, a building or other structure is therefore formed which is a system with replaceable modular structural components, rather than being a single unit.
(55) In various aspects, the disclosed systems, methods and devices simultaneously accelerate construction and provide disassembly features for MR RC frames. The rationale underlying these implementations is that an MR RC building can be constructed as quickly as a steel building, total building replacement after an earthquake is avoided since damage is controlled and limited to the replaceable components, and building downtime and repair costs are minimal since the repair can be done in a few hours using simple tools such as pipe wrenches.
(56) According to certain embodiments, the disclosed implementations offer unique advantages over current practice for reinforced concrete moment-resisting buildings. In certain aspects, the RC MRBs can be constructed as fast as steel MRBs. In additional aspects, the structural components of RC MRBs can be repaired in a few hours after a severe event such as earthquake and hurricane with minimal cost and unskilled labor. It is understood that the latter advantage is unique for any steel or concrete MRB. Even though current practices are sometimes able to prevent the collapse of MRBs, structural damage after a strong event may require demolition of the building and replacing with a new one, which imposes substantial material, labor, and downtime costs.
(57) Various implementations achieve several various aspects. One aspect of the present system is to accelerate construction for MR RC buildings. One of the advantages of steel structures to RC is the speed of construction. Fully prefabricated RC members to be assembled onsite, thereby significantly reducing the construction time and will make RC buildings competitive to steel ones.
(58) Another aspect is to eliminate MR RC building total replacement. Avoiding total building replacement will save millions of dollars. The repair technique through replacement of damaged components is simple and fast, which reduces the building downtime after severe earthquakes.
(59) The system for MR RC buildings provides several improvements over the prior art because, by incorporating only conventional concrete and steel, RC buildings can be constructed relatively fast, are expected to exhibit better seismic performance, and will need minimal repair after strong earthquakes. The repair is done by replacing the damaged components.
(60) Although the disclosure has been described with reference to certain embodiments, persons skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the disclosed apparatus, systems and methods.