Connector including fitting assuring component
10784625 ยท 2020-09-22
Assignee
Inventors
Cpc classification
H01R13/639
ELECTRICITY
H01R13/641
ELECTRICITY
International classification
H01R13/639
ELECTRICITY
Abstract
A connector includes: a housing having a lock portion; and a fitting assuring component attached to the housing and detecting whether the housing and the counterpart housing being fitted with each other. The fitting assuring component has a hollow portion to house at least part of the lock portion to surround the at least part of the lock portion upon the fitting assuring component being located at the preset attachment position, and the fitting assuring component preventing the lock portion from switching to cancellation of the state of the housing and the counterpart housing being fitted with each other by interfering with an inside wall of the hollow portion.
Claims
1. A connector comprising: a housing having a lock portion capable of switching between keeping and cancellation of a state of the housing and a counterpart housing being fitted with each other; and a fitting assuring component attached to the housing and detecting whether the housing and the counterpart housing being fitted with each other by being prevented from interfering with the lock portion and attached at a preset attachment position upon the housing and the counterpart housing being fitted with each other, the fitting assuring component having a hollow portion to house at least part of the lock portion to surround the at least part of the lock portion upon the fitting assuring component being located at the preset attachment position, and the fitting assuring component preventing the lock portion from switching to cancellation of the state of the housing and the counterpart housing being fitted with each other by interfering with an inside wall of the hollow portion, and the housing further having: a cantilever-shaped lock piece spaced away from the lock portion and capable of deforming elastically in a direction to separate from the fitting assuring component; and a lock projection provided in the lock piece and preventing the fitting assuring component from separating from the housing by engaging with the fitting assuring component.
2. The connector according to claim 1, wherein the lock portion is a cantilever-shaped lock arm switching between keeping and cancellation of the state of the housing and the counterpart housing being fitted with each other by deforming in a preset bending direction; and the inside wall of the hollow portion having: one portion facing the lock portion on one side in the bending direction upon the fitting assuring component being in the preset attachment position; an other portion facing the lock portion on an other side in the bending direction; and an interference portion between the one portion and the other portion and preventing the lock portion from deforming to cancel the state of the housing and the counterpart housing being fitted with each other.
3. The connector according to claim 2, wherein the inside wall has a top wall, a bottom wall, a first side wall extending from the top wall to the bottom wall, and a second side wall extending from the top wall to the bottom wall, the one portion of the hollow space is located on the top wall and the other portion of the hollow portion is located on the bottom wall, and the interference portion extends from the bottom wall toward the top wall.
4. The connector according to claim 3, wherein the interference portion abuts the first side wall and includes a surface that is spaced away from the bottom wall.
5. The connector according to claim 3, wherein the interference portion abuts the first side wall, the interference portion includes a surface that is spaced away from the bottom wall, and the interference portion extends from the bottom wall and toward the top wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
Embodiment
(8) A connector 1 according to an embodiment of the present invention will be hereinafter described with reference to the drawings. In the following, for convenience of description, the front-rear direction, width direction, top-bottom direction, front, rear, top, and bottom are defined as shown in
(9) As shown in
(10) First, the housing 2 will be described with reference to
(11) As shown in
(12) In fitting the housing 2 into the counterpart housing 61, a state that the housing 2 and the counterpart housing 61 are fitted with each other completely (i.e., the state shown in
(13) As shown in
(14) In a state that the female terminal is located at a regular insertion position (in other words, a state that the lance 14 is exercising its coming-off preventing function) in the terminal housing room 12, the lance projection 15 is put in the edge portion of the female terminal, whereby the lance 14 keeps a regular posture (see
(15) As shown in
(16) The inner surface, in the width direction, of each protective wall 16 is formed with a guide groove 17 which is recessed outward in the width direction, is opened inside in the width direction, and extends in the front-rear direction. The top surface of each protective wall 16 is formed with a guide rib 18 which is erected upward and extend in the front-rear direction. The guide grooves 17 and the guide ribs 18 are used for guiding the fitting assuring component 3.
(17) The projected portion of the top wall of the housing main body 11 is formed with, at the center in the width direction, a pair of slits 19 which extend in the front-rear direction and are spaced from each other in the width direction. A portion, located between the pair of slits 19, of the projected portion is a cantilever-shaped lock piece 20 which can deform elastically in the top-bottom direction. A lock projection 21 projects upward from the top surface of the lock piece 20. The lock projection 21 has a function of holding the fitting assuring component 3 at a tentative lock position (see
(18) As shown in
(19) As shown in
(20) The pair of lock arms 24 are unitized with a manipulation portion 25 which connects tip portions of the pair of lock arms 24 in the width direction and an engagement portion 26 which connects intermediate portions, in the front-rear direction, of the pair of lock arms 24 in the width direction. The complete fitting state of the housing 2 and the counterpart housing 61 is maintained as a result of engagement of the counterpart lock portion 63 (see
(21) A link portion 27 which connects (is unitized with), in the width direction, so as to bridge, from above, the pair of lock arms 24 with a space formed in between, a pair of boundary portions between the pair of protective walls 22 and the pair of protective walls 16 which are formed on the front portion and the rear portion of the top wall of the housing main body 11, respectively. The link portion 27 has a function of suppressing excessive upward deformation of the pair of lock arms 24 by interfering with them when they are deformed upward elastically.
(22) Next, the fitting assuring component 3 will be described with reference to
(23) The bottom wall 34 is formed (unitized) with a pair of seat portions 36 which project upward from two respective end portions, in the width direction, of the top surface of the bottom wall 34. On the hollow portion 32, a rectangular space, surrounded by the top wall 33, the pair of seat portions 36, and the pair of side walls 35, is designed so as to have a width and a height that allow the manipulation portion 25 of the lock portion 23 to be inserted into the rectangular space.
(24) Top portions of the two outer side surfaces, in the width direction, of the base portion 31 are formed with a pair of guide grooves 37, respectively, which are recessed upward, are opened at the bottom, and extend in the front-rear direction. Bottom portions of the two outer side surfaces, in the width direction, of the base portion 31 are formed with a pair of guide ribs 38, respectively, which project outward in the width direction and extend in the front-rear direction. These guide grooves 37 and guide ribs 38 are used for guiding the fitting assuring component 3 itself.
(25) A lock projection 39 projects downward from the bottom surface of the bottom wall 34 of the base portion 31 (also refer to
(26) The bottom wall 34 of the base portion 31 is formed (unitized) with a detection arm 40 which extends forward from the front surface of the bottom wall 34. A tip portion (front end portion) of the detection arm 40 is formed with an engagement portion 41 (see
(27) Next, the front holder 4 will be described with reference to
(28) The front holder 4 is inserted into the housing main body 11 from the front side of the housing 2. When inserted in the housing main body 11, the front holder 4 is locked at a tentative lock position or a real lock position which is located in the rear of the tentative lock position by a lock mechanism (not shown).
(29) When the female terminals are inserted into the terminal housing rooms 12 to regular insertion positions in a state that the front holder 4 is located at the tentative lock position, as described above the lances 14 keep their regular postures (i.e., postures shown in
(30) On the other hand, in a state that the female terminals are located at the halfway insertion positions, as described above the lances 14 keep postures that they are deformed downward (i.e., away from the female terminals) elastically. Thus, the gaps formed under the lances 14 are narrowed to establish a state that the tip portions of the detection arms 52 interfere with tip portions of the lances 14 and cannot enter the gaps formed under the lances 14. As a result, the front holder 4 cannot move from the tentative lock position to the real lock position. In this manner, the front holder 4's being incapable of moving from the tentative lock position to the real lock position makes it possible to detect half insertion of the female terminals easily.
(31) Next, an operation that is performed when the fitting assuring component 3 is attached to the housing 2 will be described with reference to
(32) The above forward movement of the fitting assuring component 3 is continued until the lock projection 39 of the fitting assuring component 3 goes over the lock projection 21 of the housing main body 11 and reaches the front side of the lock projection 21. The fitting assuring component 3 is held at the tentative lock position as a result of the lock projection 39's being located in front of the lock projection 21 as shown in
(33) When the lock projection 39 goes over the lock projection 21, the lock projection 39 pushes down the lock projection 21, whereby as shown in
(34) When the fitting assuring component 3 is located at the tentative lock position, the engagement portion 41 which is located at the tip portion of the detection arm 40 of the fitting assuring component 3 engages with the rear surface of the engagement portion 26 of the lock portion 23 of the housing 2. However, in the state shown in
(35) If as shown in
(36) Thus, in the complete fitting state (the state shown in
(37) In a state that the fitting assuring component 3 is located at the real lock position, as shown in
(38) To cancel the complete fitting state shown in
(39) On the other hand, when the counterpart housing 61 and the housing 2 are in the incomplete fitting state, the counterpart lock portion 63 does not push the engagement portion 41 downward and hence the engagement between the engagement portion 41 and the engagement portion 26 is not canceled. Thus, the fitting assuring component 3 cannot move from the tentative lock position to the real lock position. The fact that the housing 2 and the counterpart housing 61 are in the incomplete fitting state can be detected easily through detection of the state that the fitting assuring component 3 cannot move from the tentative lock position to the real lock position.
(40) As described above, in the connector 1 according to the embodiment of the invention, when the fitting assuring component 3 (what is called CPA) is located at the real lock position, the manipulation portion 25 of the lock portion 23 of the housing 2 is housed in the hallow portion 32 of the fitting assuring component 3 and surrounded by the frame-shaped base portion 31 of the fitting assuring component 3. As a result, the lock portion 23 is prevented from receiving external force or the like from the outside. Furthermore, should external force acts on the lock portion 23 from the outside, the manipulation portion 25 of the lock portion 23 interferes with the seat portions 36 of the base portion 31. In this manner, unintentional cancellation of the complete fitting state can be prevented.
(41) Furthermore, since the manipulation portion 25 of the lock portion 23 is housed in the hollow portion 32 of the fitting assuring component 3, the size of the entire connector 1 including the housing 2 and the fitting assuring component 3 can be made smaller than in a case that a member for protecting the lock portion 23 or a member that interferes with the lock portion 23 is provided separately from the fitting assuring component 3.
(42) As such, the connector 1 having the above configuration can prevent unintentional cancellation of fitting in the counterpart connector 5 while minimizing size increase of the connector 1.
(43) The seat portions 36 for restricting movement of the lock portion 23 by interfering with (the manipulation portion 25 of) the lock portion 23 is provided in the hollow portion 32 at a middle position (between the top wall 33 and the bottom wall 34) in the bending direction of the lock portion 23. Thus, when, for example, an unintentional external force acts on the lock portion 23, the lock portion 23 comes into contact with the seat portions 36 before reaching the bottom wall 34 and is prevented from being bent further. Thus, the movable range of the lock portion 23 is made narrower than in a case that there are no interference portions such as the seat portions 36 and the lock portion 23 reaches the bottom wall 34. As such, the connector 1 having the above configuration can prevent unintentional cancellation of fitting in the counterpart connector 5 more reliably.
(44) Since the bottom wall 34 is offset downward from the seat portions 36, a die for forming the hollow portion 32 (more specifically, a block of the die) can be made larger than in a case that the seat portions 36 are not provided and instead only the bottom wall 34 occupies the regions of the missing seat portions 36. As such, the connector 1 having the above configuration is easier in handling of a die for manufacture of the connector 1 and higher in strength.
(45) Furthermore, the cantilever-shaped lock piece 20 is provided with the lock projection 21 which is to engage with the lock projection 39 of the fitting assuring component 3. Thus, when the lock projection 39 of the fitting assuring component 3 comes into contact with the lock projection 21 in attaching the fitting assuring component 3 to the housing 2, the lock piece 20 is bent elastically in such a direction as to go away from the fitting assuring component 3. As a result, attachment of the fitting assuring component 3 to the housing 2 is made easier than in a case that the cantilever-shaped lock piece 20 is not provided with the lock projection 21. In is therefore understood that in the connector 1 having the above configuration the fitting assuring component 3 can restrict movement of the lock portion 23 easily and reliably and unintended cancellation of fitting in the counterpart connector 5 can be prevented more reliably.
Other Embodiments
(46) The invention is not limited to the above embodiment and various modifications, improvements, etc. can be made as appropriate within the scope of the invention. The materials, shapes, sets of dimensions, numbers, locations, etc. of the respective constituent elements of the above embodiment are not limited to those disclosed but can be determined in desired manners as long as the invention can be implemented.
(47) In the above embodiment, the pair of seat portions 36 which project upward from the two respective end portions of the top surface of the bottom wall 34 are provided as an interference portions which is a term employed in the claims. In contrast, a pair of projection portions which project inward in the width direction from middle positions, in the top-bottom direction, of the inner surfaces, in the width direction, of the pair of side walls 35 may be provided as the interference portion. Also with this measure, when an unintentional external force, for example, acts on the lock portion 23, the lock portion 23 comes into contact with the pair of projection portions before reaching the bottom wall 34, whereby the lock portion 23 can be prevented from bending further.
(48) Furthermore, in the embodiment, the through-hole which penetrates through the fitting assuring component 3 in the front-rear direction is provided as a hollow portion which is a term employed in the claims. However, the hollow portion need not always penetrate through the fitting assuring component 3 as long as it houses end portions of the lock arms 24 and can thereby prevent unintentional deformation of the lock arms 24. For example, the fitting assuring component 3 may be formed with, as the hollow portion, a housing hole (e.g., recess or groove) which is recessed so as to be open on the front side where it is opposed to the lock arms 24 and to be closed on the rear side.
(49) Features of the above-described connector 1 according to the embodiment of the invention will be summarized below concisely in the forms of items [1] to [3];
(50) [1] A connector (1) comprising:
(51) a housing (2) having a lock portion (23) capable of switching between keeping and cancellation of a state of the housing (2) and a counterpart housing (61) being fitted with each other; and a fitting assuring component (3) attached to the housing (2) and detecting whether the housing (2) and the counterpart housing (61) being fitted with each other by being prevented from interfering with the lock portion (23) and attached at a preset attachment position upon the housing (2) and the counterpart housing (61) being fitted with each other, the fitting assuring component (3) having a hollow portion (32) to house at least part of the lock portion (23) to surround the at least part of the lock portion (23) upon the fitting assuring component (3) being located at the preset attachment position, and the fitting assuring component (3) preventing the lock portion (23) from switching to cancellation of the state of the housing (2) and the counterpart housing (61) being fitted with each other by interfering with an inside wall (36) of the hollow portion (32).
[2] The connector (1) according to the item [1], wherein the lock portion (23) is a cantilever-shaped lock arm (24) switching between keeping and cancellation of the state of the housing (2) and the counterpart housing (61) being fitted with each other by deforming in a preset bending direction; and the inside wall (36) of the hollow portion (32) having: one portion (33) facing the lock portion (23) on one side in the bending direction upon the fitting assuring component (3) being in the preset attachment position; the other portion (34) facing the lock portion (23) on the other side in the bending direction; and an interference portion (36) between the one portion (33) and the other portion (34) and preventing the lock portion (23) from deforming to cancel the state of the housing (2) and the counterpart housing (61) being fitted with each other.
[3] The connector (1) according to the item [1] or the item [2], wherein the housing (2) having: a cantilever-shaped lock piece (20) capable of deforming elastically in a direction to separate from the fitting assuring component (3); and a lock projection (21) provided in the lock piece (20) and preventing the fitting assuring component (3) from separating from the housing (2) by engaging with the fitting assuring component (3).
REFERENCE SIGNS LIST
(52) 1: Connector 2: Housing 3: Fitting assuring component 20: Lock piece 21: Lock projection 23: Lock portion 24: Lock arm 25 (At least part of) manipulation portion 32: Hollow portion 33: Top wall (one portion) 34: Bottom wall (the other portion) 36: Seat portion (inside wall, interference portion) 61: Counterpart housing