Break-away filter housing apparatus
10780376 ยท 2020-09-22
Assignee
Inventors
Cpc classification
B01D2313/02
PERFORMING OPERATIONS; TRANSPORTING
B01L3/5635
PERFORMING OPERATIONS; TRANSPORTING
B01D69/10
PERFORMING OPERATIONS; TRANSPORTING
B01D2313/58
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/24
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D69/10
PERFORMING OPERATIONS; TRANSPORTING
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A disposable filter cup and stem assembly with a filter disc or membrane secured between the cup and the stem. A frangible filter cup disengagement strip is formed on the filter cup about an end adjacent the stem. The filter disc or membrane is secured in the assembly in close proximity to the disengagement strip. Force applied to the disengagement strip separates the filter cup from the stem to expose the top, upstream surface of the filter disc or membrane and to permit removal of the filter disc from the assembly in an intact, substantially horizontal position. A disposable filter capsule assembly formed with a frangible filter capsule disengagement strip encloses a filter disc or membrane and permits separation of the capsule into two sections so as to expose an upstream surface of the filter disc or membrane and to permit removal of the filter disc or membrane in an intact condition after fluid processing. Disposable filter capsules with capsule halves having mated snap-fit surfaces and optional O-ring or luer lock type sealing surfaces, permit access to enclosed filter discs or membranes after fluid processing. Upon separation of the filter capsule halves, the upstream surfaces of the enclosed filter discs or membranes are exposed and the discs or membranes are accessible for removal in intact condition. O-ring free media holders constructed with weld spots permit access to enclosed free media by disengaging the weld spots after fluid processing.
Claims
1. A breakaway disposable filter capsule comprising: a two-piece shell that defines a filter chamber; wherein the shell comprises a top shell half and a bottom shell half secured together with a frangible strip formed about registration surfaces of the shell halves and substantially coplanar with the registration surfaces, wherein the frangible strip defines a pull strip and a pair of spaced grooves each having thicknesses less than the thickness of the frangible strip, wherein the pair of spaced grooves define a border between the frangible strip and the pull strip; a filter disc secured in the filter chamber; an annular shoulder formed at a radially outward edge of the shell to register against a perimeter of the filter disc to secure the filter disc's orientation in the chamber; an inlet port extending from the top shell half on an upstream side of the filter, wherein the port is in fluid communication with the filter chamber; and, an outlet port extending from the bottom shell half on a downstream side of the filter, wherein the outlet port is in fluid communication with the filter chamber.
2. The filter capsule of claim 1 wherein the pull strip comprises a a pull tab formed on an end of the pull strip.
3. The filter capsule of claim 2 wherein the frangible strip is substantially coplanar with the filter disc.
4. The filter capsule of claim 2 wherein the filter capsule further comprises an annular ridge formed on a bottom surface of the top shell half to register against and compress the filter disc against a top surface of the bottom shell half.
5. The filter capsule of claim 4 further comprising an annular support shelf formed on a top surface of the bottom shell half radially inwardly from a perimeter of the shell half, wherein the support surface supports the filter disc.
6. The filter capsule of claim 5 wherein an annular shoulder extends upwardly from a perimeter of the bottom shell half to register against a recess formed in the perimeter of the top shell half.
7. The filter capsule of claim 1, wherein the pair of spaced grooves are substantially parallel.
8. The filter capsule of claim 7 wherein the grooves further comprise perforations spaced along the grooves to reduce the material that comprises the grooves.
9. The filter capsule of claim 7 wherein at least one groove comprises at least two regions having different thicknesses, wherein the larger of the two thicknesses is less than the thickness of the frangible strip.
10. The filter capsule of claim 1 further comprising an O-ring secured in the capsule and registered against a perimeter of the disc filter.
11. A snap-fit filter capsule apparatus comprising: a shell defining a filter chamber and having a top shell half and a bottom shell half, wherein the top shell half is formed with laterally extending tabs and the bottom shell half is formed with an upwardly extending, annular outer shoulder defining slots corresponding to, and dimensioned to receive, the tabs, wherein axial insertion and registration of the laterally extending tabs into the slots creates a mechanical lock between the top shell half and the bottom shell half; a filter disc secured in the filter chamber; an annular ridge formed inside the shell to register against a perimeter of the filter disc to secure the filter disc's orientation in the chamber; an inlet port extending from the top shell half on an upstream side of the filter, wherein the port is in fluid communication with the filter chamber; and, an outlet port extending from the bottom shell half on a downstream side of the filter, wherein the outlet port is in fluid communication with the filter chamber.
12. The filter capsule of claim 11 wherein the tabs and slots are positioned in substantially the same plane when engaged, wherein disengagement of the shell halves exposes an upstream surface of the filter disc.
13. The filter capsule of claim 11 further comprising an O-ring registered against a perimeter of the filter disc to create a fluid-tight seal.
14. The filter capsule of claim 11 wherein the tabs are formed with a plurality of substantially parallel ribs on at least one surface of the tabs.
15. A filter cup/filter stem assembly comprising: a filter cup with a frangible strip formed or attached to a bottom end of the filter cup, the bottom end defining a cup fluid transfer channel, wherein the frangible strip defines a pull strip and a pair of spaced grooves each having thicknesses less than the thickness of the frangible strip, wherein the pair of spaced grooves define a border between the frangible strip and the pull strip; a filter stem having a filter disc receiving surface, wherein the filter disc receiving surface defines a stem fluid transfer channel and comprises a plurality of spaced ribs extending radially between a perimeter edge of the filter stem and the portions of the receiving surface defining the fluid transfer channel; a filter disc media or membrane positioned on the filter disc receiving surface; an O-ring positioned about a perimeter edge of the filter disc; and, an outlet extending downwardly from the filter disc support surface and defining an outlet channel, wherein the outlet channel is in fluid communication with the stem transfer channel and the cup fluid transfer channel, and wherein the frangible segment has a lower lip that extends radially inwardly from a perimeter of the frangible segment and registers against a lower surface of the stem filter disc support surface to releasably lock the filter stem to the filter cup.
16. The filter cup/filter stem of claim 15 wherein the pull strip comprises a pull tab formed on and end of the pull strip.
17. The filter cup/filter stem of claim 16 wherein the frangible strip is substantially coplanar with the filter disc.
18. The filter cup/filter stem of claim 15 wherein an annular shoulder extends upwardly from a perimeter of the stem filter disc support surface to register against a corresponding recess formed in the perimeter of the bottom end of the filter cup.
19. The filter capsule of claim 15, wherein the pair of spaced grooves are substantially parallel.
20. The filter capsule of claim 19 wherein the grooves further comprise perforations spaced along the grooves to reduce the material that comprises the grooves.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DISCLOSURE
(42) Referring to
(43) An annular shoulder 17 extends upwardly from the perimeter of support surface 16 and is dimensioned to receive a filter disc 26. Shoulder 17 prevents lateral displacement of the enclosed filter disc. As used herein, the term upwardly shall define a directional orientation of a component extending opposite the gravitational direction of flow of fluids through the disclosed filter assemblies. The term downwardly shall define a directional orientation of a component extending toward, or in the same direction as the gravitational direction of flow of fluids through the disclosed filter assemblies.
(44) An annular recess 19 formed about a bottom perimeter edge of support surface 16 provides a mechanically lockable registration surface for portions of filter cup 12 when joined to filter stem 14. It should be understood that filter stem 14 may be formed without recess 19 and may be secured to the filter cup using other connections means such as, illustratively, a cup locking strip (disclosed in more detail herein), dimensioned to account for the absence of recess 19.
(45) Formed at, or attached to, a bottom end of filter cup 12 is a frangible filter cup detachment strip 32 with portions defining an annular bottom lip 33 that extends radially inwardly from an outer perimeter of the strip and is dimensioned to fit within recess 19. For embodiments without recess 19, lip 33 is dimensioned to register against the bottom perimeter edge of support surface 16. An inner wall of strip 32 has a cross-sectional diameter dimensioned to fit around, and register against, an outer surface of shoulder 17. A top edge of shoulder 17 registers against a bottom end of filter cup 12, or a top end of detachment strip 32. When secured about, and registered against, the side and/or top of shoulder 17 and registered against recess 19, (or the bottom surface of support surface 16), strip 32 locks filter cup 12 to filter stem 14 and prevents lateral and axial displacement of the filter stem from the filter cup.
(46) Frangible strip 32 includes a removable pull strip 34 that extends around at least a substantial portion of the perimeter of strip 32. A pair of grooves 35, which may be substantially parallel, are formed in strip 32 and define the lateral edges of pull strip 34. Grooves 35 reduce the thickness of strip 32 and pull strip 34 and provide a structural weak point in the construction of strip 32. These annular weakened sections facilitate separation of pull strip 34 from frangible strip 32 and reduce the amount of force needed to permit pull strip 34 to be detached from frangible strip 32. Separation is effectuated by tearing the material that forms and defines the valley of grooves 35. The thickness of the grooves may be set so that the amount of force needed to separate pull strip 34 from frangible strip 32 can be generated manually without mechanical assistance. The cross-sectional shape of grooves 35 may be in the form of a v, u, square u, or any other shape that reduces the thickness of strip 34.
(47) In an alternative embodiment, annular grooves 35 may be formed with two or more regions having different thicknesses to mimic the structure of a zipper. The differently dimensioned sections or regions are formed in an alternating, or variable pattern (when more than two thicknesses are used) to create zones of varying structural weakness that facilitate and ease detachment of the pull strip via hand or machine pressure. In a further alternative embodiment, grooves 35 are formed with a plurality of perforations that reduce the volume of material that form the grooves to further reduce the force needed to separate pull strip 34 from frangible strip 32.
(48) Filter stem 14 has an outlet 22 that extends downwardly from support surface 16. Outlet 22 defines a downstream chamber 23 ultimately in fluid communication with fluid chamber 13. A stem bore 25 is formed in stem 14 above chamber 23 and is in fluid communication with chamber 23 and with fluid chamber 13. Gaps between ribs 20 permit fluids exiting filter disc 26 to flow through bore 25 and into downstream chamber 23.
(49) An O-ring 30 is positioned over the perimeter of filter disc 26 and dimensioned to be compressed within the perimeter of shoulder 17 to create a seal between filter stem 14 and filter cup body 12. O-ring 30 also improves the seal between filter disc 26 and the features of cup body 12 and filter stem 14 that register against the filter disc. A stopper 24 made from rubber or other suitable elastomeric material and having portions defining a stem receiving through-bore is secured about outlet 22. This permits filter cup/filter stem assembly 10 to be secured and sealed to a fluid receiving vessel such as a flask. If a vacuum port and vacuum source is provided in either filter stem 14 or an attached fluid receiving vessel, the optional use of vacuum pressure in the filter system is made possible to enhance the filtration process according to methods commonly used in the art.
(50) Filter disc media or membrane 26 may be formed from any conventional materials used to construct filter discs including those disclosed below. Filter disc media or membrane 26 may be formed in any regular or irregular geometric shape and may include a pull tab 28 to facilitate removal of the filter disc after filtration. Alternatively, multiple pull tabs 28 may be incorporated into the filter disc.
(51) The post filtration steps to retrieve the filter disc media or membrane include tearing pull strip 34 from frangible strip 32 to disengage cup 12 from stem 14. Cup 12 is then lifted off stem 14. The positioning of pull strip 34 substantially coplanar with filter disc media or membrane 26 permits easy access to the exposed disc as it remains positioned on stem 14. The complete separation of the filter cup from the filter stem at their junction causes a top surface of filter disc 26 to be completely exposed and unencumbered. Moreover, because disc 26 is completely exposed, disc 26 may be maintained in a substantially horizontal orientation from its resting place on support surface 16 before and during removal so as to maximize filtrate capture. Support surface 16 and shoulder 17 ensure the disc remains in situ and horizontal during the pull strip removal step until the disc is removed deliberately.
(52) Pull tab 28 provides a surface to selectively grasp the filter disc with fingers, or with an implement, e.g., pliers, tweezers, forceps, etc. to facilitate removal of the disc from the filter stem without compromising the horizontal orientation of the disc media or membrane. It should be understood that the one or more pull tabs formed on, or secured to, the filter disc media or membrane may be formed with any regular or irregular geometric shape and be oriented to extend above or below the plane occupied by the disc at any angle relative to the disc plane and remain within the scope and spirit of the disclosure.
(53) Referring now to
(54) Filter securing capsule 40 is constructed from two segments: a top housing segment 42, and a hybrid filter stem/bottom housing 44. Top housing 42 is formed with a substantially planar annular perimeter base 41 that defines a centralized cavity on a bottom side of the housing segment to receive a filter disc media or membrane 26. Base 41 permits registration against a corresponding surface of bottom housing 44 disclosed in more detail below. Base 41 also provides a registration surface for a frangible lock ring 32 disclosed in more detail below. Base 41 also defines an annular perimeter shoulder 43 that registers against a top surface 29 of a bottom housing perimeter shoulder 17 disclosed in more detail below.
(55) Top housing 42 is further formed with a cup receiving port 37 that extends upwardly from an upper surface of the housing segment and is substantially cylindrical with an inner diameter dimensioned to receive an outer wall of port 15. An upper stem through-bore 25 is formed in top housing 42 and is in fluid communication with fluid chamber 13, fluid transition cavity 21 and a downstream chamber 23 disclosed in more detail below. It should be understood that cup receiving port 37 may define in cross-section, any regular or irregular geometric shape provided the cross-sectional shape corresponds to the cross-sectional shape of port 15.
(56) Alternatively, top housing 42 may be formed with many of the same features as filter stem 14. Top housing 42 may have an annular filter receiving surface facing downwardly (instead of upwardly like surface 16), with a perimeter shoulder extending downwardly from a bottom surface of the housing segment. A cross beam may extend across the inner diameter of support surface and a plurality of spaced ribs 20 (shown in
(57) Filter stem/bottom housing 44 has substantially the same features as disclosed for filter stem 14. Filter stem 44 has an annular filter support surface 16, a cross beam 18 that extends across the inner diameter of support surface 16 and a plurality of spaced ribs 20 that extend radially inwardly from the inner diameter of support surface 16 to a perimeter of a lower stem through-bore 27. An annular shoulder 17 extends upwardly from the perimeter of support surface 16 and is dimensioned to receive filter disc 26. Shoulder 17 prevents lateral displacement of an enclosed filter disc. An annular recess 19 may be formed about a bottom perimeter edge of support surface 16 to provide a mechanically lockable registration surface for the frangible locking ring to secure top housing 42 to bottom housing 44. The embodiment shown in
(58) Filter stem/bottom housing 44 further has an outlet 22 that extends downwardly from support surface 16. Outlet 22 defines a downstream chamber 23 ultimately in fluid communication with fluid chamber 13. Lower stem through-bore 27 is formed in stem 44 above chamber 23 and is in fluid communication with chamber 23, upper stem through-bore 25 and ultimately, fluid chamber 13. The gaps between spaced ribs 20 permit fluids exiting filter disc 26 to flow through lower stem through-bore 27 and into downstream chamber 23.
(59) Like assembly 10, assembly 10 has an O-ring 30 to create a fluid-tight seal. An annular O-ring channel 45 is formed inside the perimeter of the bottom surface of top housing 42 and dimensioned to receive O-ring 30. A bottom-facing surface of O-ring 30 registers against a top surface of filter disc 26 and is compressed when the two housing segments are assembled and secured with frangible lock ring 32. As shown in
(60) Like assembly 10, a stopper 24 made from rubber or other suitable elastomeric material and having portions defining a stem receiving through-bore may be secured about outlet 22. This permits filter cup/filter stem assembly 10 to be secured and sealed to a fluid receiving vessel such as a flask and permit the application of vacuum pressure as previously described for assembly 10, if required or desired.
(61) Frangible lock ring 32 has portions defining an annular bottom lip 33 that extends radially inwardly from an outer perimeter of the strip and is dimensioned to fit within recess 19. For embodiments without recess 19, lip 33 is dimensioned to register against the bottom perimeter edge of support surface 16. An inner wall of strip 32 has a cross-sectional diameter dimensioned to fit around, and register against, an outer surface of shoulder 17.
(62) Lock ring 32 also has portions defining an annular top lip 31 that extends radially inwardly from an outer perimeter of the strip and is dimensioned to register against a top surface of top housing 42. Top housing 42 may also be formed with a top annular recess 19a dimensioned to receive top lip 31 (as shown in
(63) Frangible strip 32 includes a removable pull strip 34 that extends around at least a substantial portion of the perimeter of strip 32. A pair of grooves 35 that may be substantially parallel are formed in strip 32 and define the lateral edges of pull strip 34. Grooves 35 reduce the thickness of strip 32 and provide a structural weak point in the construction of strip 32. These annular weakened sections reduce the amount of force needed to permit pull strip 34 to be detached from strip 32 by tearing the material that forms and defines the valley or grooves 35. Like grooves 35, the cross-sectional shape of grooves 35 may be in the form of a v, u, square u, or any other shape that reduces the thickness of the junction between frangible strip 32 and pull strip 34.
(64) In an alternative embodiment, annular grooves 35 may be formed with two or more regions having different thicknesses to mimic the structure of a zipper. The differently dimensioned sections or regions are formed in an alternating, or variable pattern (when more than two thicknesses are used) to create zones of varying structural weakness that facilitate and ease detachment of the pull strip via hand or machine pressure. In a further alternative embodiment, grooves 35 are formed with a plurality of perforations that further reduce the amount of material that make up the grooves and thus, the force needed to separate pull strip 34 from frangible strip 32.
(65) Referring now to
(66) As shown in
(67) Filter securing capsule 40 is constructed from two segments, a top housing 42 and a hybrid filter stem/bottom housing 44. Top housing 42 is formed with a substantially planar annular perimeter base 41 that defines a centralized cavity on a bottom side of the housing segment to receive a filter disc 26. Base 41 permits registration against a corresponding surface of bottom housing 44 disclosed in more detail below. Base 41 also provides a registration surface for a frangible lock ring 32 disclosed in more detail below. Base 41 also defines an annular perimeter shoulder 43 that registers against a top surface 29 of a bottom housing perimeter shoulder 17 disclosed in more detail below.
(68) Top housing 42 is further formed with a cup receiving port 37 that extends upwardly from an upper surface of the housing segment and is substantially cylindrical with an inner diameter dimensioned to receive an outer wall of port 15. An upper stem through-bore 25 is formed in top housing 42 and is in fluid communication with fluid chamber 13, fluid transition cavity 21 and a downstream chamber 23 disclosed in more detail below. It should be understood that cup receiving port 37 may define in cross-section, any regular or irregular geometric shape provided the cross-sectional shape corresponds to the cross-sectional shape of port 15. It should also be understood that the relative dimensions of ports 15 and 37 may be reversed so that the inner diameter of port 15 registers against an outer diameter of port 37.
(69) Alternatively, top housing 42 may be formed with many of the same features as filter stem 14 and 14. Top housing 42 may have an annular filter receiving surface facing downwardly (instead of upwardly like surface 16), with a perimeter shoulder extending downwardly from a bottom surface of the housing segment. A cross beam may extend across the inner diameter of support surface and a plurality of spaced ribs 20 (shown in
(70) Filter stem/bottom housing 44 has substantially the same features as those disclosed for filter stem 14 and bottom housing 44. Filter stem 44 has an annular filter support surface 16, a cross beam 18 that extends across the inner diameter of support surface 16 and a plurality of spaced ribs 20 that extend radially inwardly from the inner diameter of support surface 16 to a perimeter of a lower stem through-bore 27. An annular shoulder 17 extends upwardly from the perimeter of support surface 16 and is dimensioned to receive filter disc 26. Shoulder 17 prevents lateral displacement of an enclosed filter disc. An annular recess 19 may be formed about a bottom perimeter edge of support surface 16 to provide a mechanically lockable registration surface for the frangible locking ring to secure top housing 42 to bottom housing 44. The embodiment shown in
(71) Filter stem/bottom housing 44 further has an outlet 22 that extends downwardly from support surface 16. Outlet 22 defines a downstream chamber 23 ultimately in fluid communication with fluid chamber 13. Lower stem through-bore 27 is formed in stem 44 above chamber 23 and is in fluid communication with chamber 23, upper stem through-bore 25 and ultimately, fluid chamber 13. The gaps between spaced ribs 20 permit fluids exiting filter disc 26 to flow through lower stem through-bore 27 and into downstream chamber 23.
(72) Like assemblies 10 and 10, assembly 10 has an O-ring 30 to create a fluid-tight seal. An annular O-ring channel 45 is formed inside the perimeter of the bottom surface of top housing 42 and dimensioned to receive O-ring 30. A bottom-facing surface of O-ring 30 registers against a top surface of filter disc 26 and is compressed when the two housing segments are assembled and secured with frangible lock ring 32. As previously stated and as shown in
(73) Like assemblies 10 and 10, a stopper 24 made from rubber or other suitable elastomeric material and having portions defining a stem receiving through-bore may be secured about outlet 22. This permits filter cup/filter stem assembly 10 to be secured and sealed to a fluid receiving vessel such as a flask. Similar to the other embodiments, vacuum pressure may be applied to urge fluids through the filter assembly due to the airtight seal provided by stopper 24.
(74) Like frangible lock ring 32, frangible lock ring 32 has portions defining an annular bottom lip 33 that extends radially inwardly from an outer perimeter of the strip and is dimensioned to fit within recess 19. For embodiments without recess 19, lip 33 is dimensioned to register against the bottom perimeter edge of support surface 16. An inner wall of strip 32 has a cross-sectional diameter dimensioned to fit around, and register against, an outer surface of shoulder 17.
(75) Lock ring 32 also has portions defining an annular top lip 31 that extends radially inwardly from an outer perimeter of the strip and is dimensioned to register against a top surface of top housing 42. Top housing 42 may also be formed with a top annular recess 19a dimensioned to receive top lip 31 (as shown in
(76) Frangible strip 32 also includes a removable pull strip 34 that extends around at least a substantial portion of the perimeter of strip 32. A pair of grooves 35 that may be substantially parallel are formed in strip 32 and define the lateral edges of pull strip 34. Grooves 35 reduce the thickness of strip 32 and provide a structural weak point in the construction of strip 32. These annular weakened sections reduce the amount of force needed to permit pull strip 34 to be detached from frangible strip 32 by tearing the material that forms and defines the valley or grooves 35. Like grooves 35, the cross-sectional shape of grooves 35 may be in the form of a v, u, square u, or any other shape that reduces the thickness of strip 34.
(77) In an alternative embodiment, annular grooves 35 may be formed with two or more regions having different thicknesses to mimic the structure of a zipper. The differently dimensioned sections or regions are formed in an alternating, or variable pattern (when more than two thicknesses are used) to create zones of varying structural weakness that facilitate and ease detachment of the pull strip via hand or machine pressure. In a further alternative embodiment, grooves 35 are formed with a plurality of perforations that further reduce the amount of material that make up the grooves and thus, the force needed to separate pull strip 34 from frangible strip 32.
(78) Referring now to
(79) Filter securing capsule 40 is constructed from two segments: a top housing segment 42, and a hybrid filter stem/bottom housing segment 44. Top housing 42 is formed with a substantially planar annular perimeter base 41 that defines a centralized cavity on a bottom side of the housing segment to receive a filter disc media or membrane 26. Base 41 permits registration against a corresponding surface of bottom housing 44 disclosed in more detail below. Base 41 also provides a registration surface for a frangible lock ring 32 disclosed in more detail below. Base 41 further defines an annular perimeter shoulder 43 that registers against a top surface 29 of a bottom housing perimeter shoulder 17 disclosed in more detail below.
(80) Top housing segment 42 is further formed with a cup receiving port 37 that extends upwardly from an upper surface of the housing segment and is substantially cylindrical with an inner diameter dimensioned to receive an outer wall of port 15. The dimensional relationship between the two components may be reversed whereby port 15 is dimensioned to be larger than port 37 and have its inner wall register against the outer wall of port 37.
(81) An upper stem through-bore 25 is formed in top housing 42 and is in fluid communication with fluid chamber 13, fluid transition cavity 21 and a downstream chamber 23 disclosed in more detail below. It should be understood that cup receiving port 37 may define in cross-section, any regular or irregular geometric shape provided the cross-sectional shape corresponds to the cross-sectional shape of port 15.
(82) Alternatively, top housing 42 may be formed with many of the same features as filter stem 14, 14 and 14. Top housing 42 may have an annular filter receiving surface facing downwardly (instead of upwardly like surface 16), with a perimeter shoulder extending downwardly from a bottom surface of the housing segment. A cross beam may extend across the inner diameter of the support surface and a plurality of spaced ribs 20 (shown in
(83) Filter stem/bottom housing 44 has substantially the same features as disclosed for filter stem 14 and bottom housings 44 and 44. Filter stem 44 has an annular support filter support surface 16, a cross beam 18 that extends across the inner diameter of support surface 16 and a series of spaced ribs 20 that extend radially inwardly from the inner diameter of support surface 16 to a perimeter of a lower stem through-bore 27. An annular shoulder 17 extends upwardly from the perimeter of support surface 16 and is dimensioned to receive filter disc 26. Shoulder 17 prevents lateral displacement of an enclosed filter disc. An annular recess 19 may be formed about a bottom perimeter edge of support surface 16 to provide a mechanically lockable registration surface for the frangible locking ring to secure top housing 42 to bottom housing 44. The embodiment shown in
(84) Filter stem/bottom housing 44 further has an outlet 22 that extends downwardly from support surface 16. Outlet 22 defines a downstream chamber 23 ultimately in fluid communication with fluid chamber 13. Lower stem through-bore 27 is formed in stem 44 above chamber 23 and is in fluid communication with chamber 23, upper stem through-bore 25 and ultimately, fluid chamber 13. Gaps between spaced ribs 20 permit fluids exiting filter disc 26 to flow through lower stem through-bore 27 and into downstream chamber 23.
(85) Like assemblies 10, 10 and 10, assembly 10 has an O-ring 30 to create a fluid-tight seal. An annular O-ring channel 45 is formed inside the perimeter of the bottom surface of top housing 42 and dimensioned to receive O-ring 30. A bottom-facing surface of O-ring 30 registers against a top surface of filter disc 26 and is compressed when the two housing segments are assembled and secured with frangible lock ring 32. As previously stated and as shown in
(86) Like assemblies 10, 10 and 10, a stopper 24 made from rubber or other suitable elastomeric material and having portions defining a stem receiving through-bore may be secured about outlet 22. This permits filter cup/filter stem assembly 10 to be secured and sealed to a fluid receiving vessel such as a flask and permit the application of vacuum pressure, if needed or warranted.
(87) Like frangible lock rings 32 and 32, frangible lock ring 32 has portions defining an annular bottom lip 33 that extends radially inwardly from an outer perimeter of the strip and is dimensioned to fit within recess 19. For embodiments without recess 19, lip 33 is dimensioned to register against the bottom perimeter edge of support surface 16. An inner wall of strip 32 has a cross-sectional diameter dimensioned to fit around, and register against, an outer surface of shoulder 17.
(88) Lock ring 32 also has portions defining an annular top lip 31 that extends radially inwardly from an outer perimeter of the strip and is dimensioned to register against a top surface of top housing 42. Top housing 42 may also be formed with a top annular recess 19a dimensioned to receive top lip 31 (as shown in
(89) Frangible strip 32 includes a removable pull strip 34 that extends around at least a substantial portion of the perimeter of strip 32. A pair of grooves 35 that may be substantially parallel are formed in strip 32 and define the lateral edges of pull strip 34. Grooves 35 reduce the thickness of frangible strip 32 and provide a structural weak point in the construction of strip 32. These annular weakened sections reduce the amount of force needed to permit pull strip 34 to be detached from strip 32 by tearing the material that forms and defines the valley or grooves 35. Like grooves 35, the cross-sectional shape of grooves 35 may be in the form of a v, u, square u, or any other shape that reduces the thickness of the strip 34 lateral edges.
(90) In an alternative embodiment, annular grooves 35 may be formed with two or more different thicknesses to mimic the structure of a zipper. In an alternative embodiment, annular grooves 35 may be formed with two or more regions having different thicknesses to mimic the structure of a zipper. The differently dimensioned sections or regions are formed in an alternating, or variable pattern (when more than two thicknesses are used) to create zones of varying structural weakness that facilitate and ease detachment of the pull strip via hand or machine pressure. In a further alternative embodiment, grooves 35 are formed with a plurality of perforations that further reduce the amount of material that make up the grooves and thus, the force needed to separate pull strip 34 from frangible strip 32.
(91) Referring now to
(92) The remainder of the assembly can begin with the placement of filer disc 26.sup.IV onto the filter support surface of filter stem/bottom housing 44.sup.IV. This is followed by placement of O-ring 30.sup.IV onto the top perimeter edge of disc 26.sup.IV. Optionally, stopper 24.sup.IV may be secured onto outlet 22.sup.IV that extends downwardly from stem 44.sup.IV. The minimum combination of stem 44.sup.IV, disc filter 26.sup.IV and O-ring 30.sup.IV form a second subassembly. Stopper 24.sup.IV may be included in this subassembly if secured to outlet 22.sup.IV.
(93) To complete the assembly, the first subassembly is positioned about the second subassembly and lock ring 32.sup.IV is snap fit over shoulder 17.sup.IV of stem/bottom housing 44.sup.IV. To accomplish this, the materials used to construct lock ring 32.sup.IV must have sufficient flexibility and material memory to permit flexion of lower lip 33.sup.IV about shoulder 17.sup.IV. Once lip 33.sup.IV has passed shoulder 17.sup.IV, lip 33.sup.IV springs back to its original orientation relative to lock ring 32.sup.IV and registers against either shoulder 19.sup.IV (if present), or a bottom perimeter surface of stem/bottom housing 44.sup.IV. It should be understood that top lip 31.sup.IV must also be able to flex and spring back about the perimeter of top housing 42.sup.IV to lock housing 42.sup.IV into an interior space of lock ring 32.sup.IV. In an alternative embodiment, lock ring 32.sup.IV can be molded about the other components preassembled in a mold constructed to create the locking ring. Any of these combinations place into fluid communication fluid chamber 13.sup.IV, fluid transition cavity 21.sup.IV, upper stem through-bore 25.sup.IV, filter disc 26.sup.IV, lower stem through-bore 27.sup.IV and downstream chamber 23.sup.IV.
(94) Referring now to
(95) The embodiment shown in
(96) The formation of the second subassembly for this construction is identical to the formation of the second subassembly for the other disclosed construction (
(97) Referring now to
(98) A bottom end of port 15.sup.VI extends radially outwardly to form annular top housing 42.sup.VI. A top surface of top housing 42.sup.VI is formed with an optional top annular recess 19a.sup.VI dimensioned to receive a portion of a lock ring 32.sup.VI disclosed in more detail below. A bottom surface of top housing 42.sup.VI is formed with a lower annular recess 29.sup.VI at its perimeter to receive a top end of a shoulder 17.sup.IV of stem/bottom housing 44.sup.VI disclosed in more detail below. A second lower annular O-ring channel 45.sup.VI is formed on a bottom surface of top housing 42.sup.VI radially inwardly from lower recess 29.sup.VI to receive an O-ring 30.sup.VI disclosed in more detail below.
(99) Hybrid filter stem/bottom housing 44.sup.VI has substantially the same features as disclosed for filter stem 14 and bottom housings 44 and 44. Filter stem 44.sup.VI has an annular support filter support surface 16.sup.VI, a cross beam 18.sup.VI that extends across the inner diameter of support surface 16.sup.VI and a series of spaced ribs 20.sup.VI that extend radially inwardly from the inner diameter of support surface 16.sup.VI to a perimeter of a lower stem through-bore 27.sup.VI. An annular shoulder 17.sup.VI, such as annular shoulder 17.sup.IV shown in
(100) Filter stem/bottom housing 44.sup.VI further has an outlet 22.sup.VI that extends downwardly from support surface 16.sup.VI. Outlet 22.sup.VI defines a downstream chamber 23.sup.VI ultimately in fluid communication with fluid chamber 13.sup.VI. A stem through-bore 27.sup.VI is formed in stem 44.sup.VI above chamber 23.sup.VI and is in fluid communication with chamber 23.sup.VI, fluid transition channel 21.sup.VI and ultimately, fluid chamber 13.sup.VI. Gaps between spaced ribs 20.sup.VI permit fluids exiting filter disc 26.sup.VI to flow through stem bore 27.sup.VI and into downstream chamber 23.sup.VI.
(101) Like assemblies 10, 10 and 10, assembly 10.sup.VI has an O-ring 30.sup.VI to create a fluid-tight seal. An annular O-ring channel is formed inside the perimeter of the bottom surface of top housing 42.sup.VI and dimensioned to receive O-ring 30.sup.VI. A bottom-facing surface of O-ring 30.sup.VI registers against a top surface of filter disc 26.sup.VI and is compressed when the two housing segments are assembled and secured with frangible lock ring 32.sup.VI. As previously stated and as shown in
(102) Like assemblies 10, 10 and 10, an optional stopper 24.sup.VI made from rubber or other suitable elastomeric material and having portions defining a stem receiving through-bore may be secured about outlet 22.sup.VI. This permits filter cup/filter stem assembly 10.sup.VI to be secured and sealed to a fluid receiving vessel such as a flask.
(103) Like frangible lock rings 32 and 32, frangible lock ring 32.sup.VI has portions defining an annular bottom lip 33.sup.VI that extends radially inwardly from an outer perimeter of the strip and is dimensioned to fit within recess 19.sup.VI. For embodiments without recess 19.sup.VI, lip 33.sup.VI is dimensioned to register against the bottom perimeter edge of support surface 16.sup.VI. An inner wall of strip 32.sup.VI has a cross-sectional diameter dimensioned to fit around, and register against, an outer surface of the annular shoulder formed on the perimeter of support surface 16.sup.VI.
(104) Lock ring 32.sup.VI also has portions defining an annular top lip 31.sup.VI that extends radially inwardly from an outer perimeter of the strip and is dimensioned to register against a top surface of top housing 42.sup.VI. Top housing 42.sup.VI may also be formed with a top annular recess, like recess 19a shown in
(105) As shown in
(106) Next, filter 26.sup.VI is placed on support surface 16.sup.VI to form a bottom sub-assembly. The combination of bottom housing/stem 44.sup.VI and filter disc 26.sup.VI is assembled to a bottom end of lock ring 32.sup.VI by flexing lower lip 33.sup.VI over and around the perimeter of bottom housing 44.sup.VI to complete the assembly. It should be understood that lock ring 32.sup.VI can be secured to either the top housing or the bottom housing subassembly first and to the other housing or subassembly segment second.
(107) Frangible strip 32.sup.VI includes a removable pull strip 34.sup.VI that extends around at least a substantial portion of the perimeter of strip 32.sup.VI. A pair of grooves 35.sup.VI that may be substantially parallel are formed in strip 32.sup.VI and define the lateral edges of pull strip 34.sup.VI. Grooves 35.sup.VI reduce the thickness of strip 32.sup.VI and provide a structural weak point in the construction of strip 32.sup.VI. These annular weakened sections reduce the amount of force needed to permit pull strip 34.sup.VI to be detached from strip 32.sup.VI by tearing the material that forms and defines the valley or grooves 35.sup.VI. Like grooves 35, the cross-sectional shape of grooves 35.sup.VI may be in the form of a v, u, square u, or any other shape that reduces the thickness of the material that defines the border between frangible strip 32.sup.VI and pull strip 34.sup.VI. In an alternative embodiment, annular grooves 35.sup.VI may be formed with two or more different thicknesses to mimic the structure of a zipper.
(108) In a further alternative embodiment, annular grooves 35.sup.VI may be formed with two or more regions having different thicknesses to mimic the structure of a zipper. The differently dimensioned sections or regions are formed in an alternating, or variable pattern (when more than two thicknesses are used) to create zones of varying structural weakness that facilitate and ease detachment of the pull strip via hand or machine pressure. In a yet further alternative embodiment, grooves 35.sup.VI are formed with a plurality of perforations that further reduce the amount of material that make up the grooves and thus, the force needed to separate pull strip 34.sup.VI from strip 32.sup.VI.
(109) With any of the embodiments disclosed herein, in place of, or as an adjunct to, the O-ring, an annular ridge extending upwardly from a top surface of the bottom housing and radially inwardly from the perimeter of the housing may be used to secure and seal the filter disc in the housing as shown in
(110) Referring now to
(111) Top shell 52 may define a top annular recess 74 extending radially inwardly from a perimeter of shell 52 and dimensioned to receive a top lip of a lock ring, designated generally as 56, and disclosed in more detail below. Top shell 52 has further portions that define a bottom annular recess 80 formed on a bottom edge of the shell perimeter and dimensioned to receive a perimeter segment of a bottom shell 54 disclosed in more detail below. Top shell 52 has still further portions that define an annular O-ring channel 76 formed radially inwardly from bottom recess 80 and open towards the downward side of shell 52. An O-ring 66 is secured in channel 76 to create a fluid-tight seal when top shell 52 is secured to bottom shell 54.
(112) Bottom shell 54 defines a second portion of filter chamber 51 on a top side 84 of the bottom shell. Extending upwardly from top side 84 is an annular filter support shelf 82 positioned to align with O-ring channel 76 when the shell halves are joined. This shelf provides a solid support surface against which to compress O-ring 66 against the perimeter of an enclosed filter disc 64 so as to create the fluid-tight seal. Extending upwardly from shelf 82 at a radially outward edge of the shelf and a perimeter of bottom shell 54 is an annular outer shoulder 68 dimensioned to receive filter disc 64. Shoulder 68 prevents lateral displacement of an enclosed filter disc and also functions as a support surface for part of O-ring 66.
(113) Extending downwardly from a bottom surface of bottom shell 54 is an outlet barb 62 that defines an outlet barb channel 69. A bottom shell fluid chamber 71 is formed in a barb shoulder 63 that functions as a stop for a tube secured to outlet barb 62. Bottom shell chamber 71 is in fluid communication with outlet barb channel 69 and filter chamber 51. An annular bottom shell recess 79 is formed on a bottom side of the bottom shell perimeter wall to receive a lower lip of lock ring 56 as disclosed in more detail below. Recess 79 improves the lock-and-key fit of the lock ring to the bottom shell so as to maintain the axial and lateral orientation of the shell halves when joined.
(114) Like other lock rings disclosed herein, lock ring 56 is a frangible lock ring with portions defining an annular bottom lip 78 that extends radially inwardly from an outer perimeter of the ring and is dimensioned to fit within bottom shell recess 79. For embodiments without recess 79, lip 78 is dimensioned to register against the bottom perimeter edge of bottom shell 54. An inner wall of lock ring 56 has a cross-sectional diameter dimensioned to fit around, and register against, an outer surface of shoulder 68. Alternatively, the cross-sectional diameter may be dimensioned to be slightly larger than the cross-sectional diameter of shoulder 68 to as not to register against the shoulder completely, i.e., to permit some relative movement of the adjoining components, but not so much that the fluid-tight seal of the assembly is compromised.
(115) Lock ring 56 also has portions defining an annular top lip 76 that extends radially inwardly from an outer perimeter of the strip and is dimensioned to register against a top surface of top housing 52. As disclosed previously, top housing 52 may also be formed with a top annular recess 74 dimensioned to receive top lip 76. With this construction, locking ring 56 is superposed about, and registered against, the registration surfaces of top housing 52 and bottom housing/stem 54 so as to secure the components together and prevent lateral and axial displacement of top shell 52 from bottom shell 54.
(116) Lock ring 56 includes a removable pull strip 57 that extends around at least a substantial portion of the perimeter of ring 56. A pull tab 58 is formed integrally, or modularly, with an end of pull strip 57 to facilitate manual removal of the pull strip. A pair of grooves 59 that may be substantially parallel are formed in ring 56 and define the lateral edges of pull strip 57. Grooves 59 reduce the thickness of strip 57 and provide a structural weak point in the construction of strip 57. These annular weakened sections reduce the amount of force needed to permit pull strip 57 to be detached from lock ring 56 by tearing the material that forms and defines the valley or grooves 59. Like grooves 35, the cross-sectional shape of grooves 59 may be in the form of a v, u, square u, or any other shape that reduces the thickness of strip 57.
(117) In an alternative embodiment, annular grooves 59 may be formed with two or more different thicknesses to mimic the structure of a zipper. The differently dimensioned sections are formed in an alternating, or variable pattern (when more than two thicknesses are used) to create weakened zones that permit detachment via hand or machine pressure. In a further alternative embodiment, grooves 59 are formed with a plurality of perforations that further reduce the amount of material that make up the grooves and thus, the force needed to separate pull strip 57 from lock ring 56.
(118) Referring now to
(119) With respect to the particular differences between capsule 50 and capsule 50, rather than having O-ring channel 70 of capsule 50, capsule 50 has an O-ring recess 70 formed adjacent to, and radially inwardly and downwardly from, a bottom recess 80. The O-ring recess does not have a defined outer annular wall like O-ring channel 70, but is open on a radially outer edge. In this embodiment, an O-ring 66 is secured and compressed between an inner wall of recess 80 and an inner surface of an outer shoulder 68 of a bottom shell 54. The inner wall of recess 80 may be chamfered to accommodate the contour of O-ring 66. Like shoulder 68, shoulder 68 prevents lateral displacement of an enclosed filter disc 64, but does so in cooperation with the inner wall of recess 80.
(120) The second difference between capsule 50 and capsule 50 is the pull tab design. For capsule 50, a pull tab 58 is formed with a corrugated or ribbed finger depression 58a designed to be grasped with fingers and provide a more positive gripping surface to further facilitate removal of a pull strip 57.
(121) Referring now to
(122) Top shell 92 has portions defining one or more locking tabs 100 extending radially outwardly from a perimeter of shell 92. Each tab may have smooth surfaces or may be formed with one or more ribs (not shown), positioned laterally along the tab and on a top surface and/or a bottom surface of the tab to engage a corresponding slot wall of bottom shell 94, disclosed in more detail below. An annular filter disc securing ridge 102 extends downwardly from a bottom surface of top shell 92 and is positioned radially inwardly from the perimeter of the shell. An outer wall of ridge 102, in combination with the bottom surface of shell 92, forms a part of a sealing surface against which an O-ring 104 registers against to create a liquid-tight seal. The apex or downwardly facing surface of ridge 102 registers against an enclosed filter disc 106 and compresses a perimeter of the disc against a corresponding surface of bottom shell 94 to secure the disc in the shell.
(123) Bottom shell 94 defines a second portion of filter chamber 91 on a top side 108. Extending upwardly from top side 108 is an annular filter support shelf 110 positioned to align with ridge 102 when the shell halves are joined. This shelf provides a solid support surface against which to compress the perimeter of filter disc 106 so as to contribute to the creation of the fluid-tight seal. A radially outward section of support shelf 110 provides a registration surface for O-ring 104. Extending upwardly from shelf 108, at a radially outward edge of the shelf and a perimeter of bottom shell 94, is an annular outer shoulder 112 dimensioned to receive top shell 92. Shoulder 112 prevents lateral displacement of top shell 92 as well as the enclosed filter disc, and also functions as a registration surface for part of O-ring 104. An inner wall of shoulder 112 is spaced from ridge 102 to form a gap when the shelf halves are joined. The gap functions as an O-ring channel to receive O-ring 104.
(124) Shoulder 112 has portions defining one or more slots 114 dimensioned to receive tabs 100. One slot is formed for each tab. Engagement of tabs 100 with slots 114 provides a mechanical lock between the housing shell halves and compresses the enclosed O-ring 104 between the housing halves to ensure a fluid-tight seal. The locations of the slots within the wall of bottom shell 94 are set so that engagement with the tabs compresses the halves against the enclosed filter disc media or membrane and creates a fluid-tight seal. The tightness of the seal can be increased by lowering the slot locations in the wall, or decreased by raising the slot locations in the wall.
(125) Extending downwardly from a bottom surface of bottom shell 94 is an outlet barb 116 that defines an outlet barb channel 117. A bottom shell fluid chamber 118 is formed in a barb shoulder 120 that functions as a stop for a tube secured to outlet barb 116. Bottom shell chamber 118 is in fluid communication with outlet barb channel 117 and filter chamber 91.
(126) Once filter capsule 90 has been used to filter the desired fluids, access to the enclosed filter disc media or membrane can be accomplished in one of two ways. In a first method, tabs 100 are snapped off with a hand implement, such as a pair of pliers. This enables top shell 92 to be separated from bottom shell 94 as the tabs are no longer engaging the slots. The low profile of bottom shell 94 provides easy access to the enclosed filter disc media or membrane 106. If one or more optional tabs are included with the filter disc, the tabs may be used to facilitate removal of the filter disc/membrane as disclosed for other similar embodiments disclosed herein. The low profile wall of bottom shell 94 enables the user to remove the enclosed filter disc/membrane without tilting it so as to maximize the capture of any materials captured by the filter/membrane.
(127) The second method that can be used to remove top shell 92 from bottom shell 94 is to flex the wall of shell 94 outwardly at the location of a slot/tab assembly so as to disengage the tab from the slot. The disengagement is accomplished by moving the tab out of the plane occupied by the slot, i.e., by lifting the top shell slightly out of the bottom shell at the location of the disengaged tab. This procedure is followed for each slot/tab assembly until all the tabs are disengaged from the slots. The top shell can then be extricated from the bottom shell so as to expose the enclosed filter disc/membrane. The filter disc/membrane can then be removed using the same method described for the prior disclosed method.
(128) Referring now to
(129) A top housing shell 92 defines a first portion of a filter chamber, designated generally as 91, on a bottom side 92. Extending upwardly from top shell 92 is an inlet port 96 that defines a port channel (not shown). Also extending upwardly from top shell 92 is a luer lock female fitting 122 formed with threading (not shown) on an internal wall. Fitting 122 is formed about inlet port 96 and permits the attachment of a tube or other fluid and/or gas delivery component with a corresponding luer lock male fitting (not shown). Engagement of the luer lock fittings connects inlet port 92 with a fluid/gas source. The port channel is in fluid communication with filter chamber 91.
(130) Top shell 92 has portions defining one or more locking tabs 100 extending radially outwardly from a perimeter of shell 92. Each tab may have smooth surfaces or may be formed with one or more ribs (not shown), positioned laterally along the tab and on a top surface and/or a bottom surface of the tab to engage a corresponding wall(s) of a slot formed in bottom shell 94, disclosed in more detail below. An annular filter disc securing ridge 102 extends downwardly from a bottom surface of top shell 92 and is positioned radially inwardly from the perimeter of the shell. An outer wall of ridge 102, in combination with the bottom surface of shell 92, forms a part of a sealing surface against which an O-ring 104 registers against to create a liquid-tight seal. The apex or downwardly facing surface of ridge 102 registers against an enclosed filter disc media or membrane 106 and compresses a perimeter of the disc/membrane against a corresponding surface of bottom shell 94 to secure the disc and/or membrane in the shell.
(131) Bottom shell 94 defines a second portion of filter chamber 91 on a top side of the shell half. Extending upwardly from the top side is an annular filter support shelf 110 positioned to align with ridge 102 when the shell halves are joined. This shelf provides a solid support surface against which to compress the perimeter of filter disc 106 so as to contribute to the creation of the fluid-tight seal. A radially outward section of support shelf 110 provides a registration surface for O-ring 104. Extending upwardly from shelf 110 at a radially outward edge of the shelf and a perimeter of bottom shell 94 is an annular outer shoulder 112 dimensioned to receive top shell 92. Shoulder 112 prevents lateral displacement of top shell 92 as well as enclosed filter disc 106, and also functions as a registration surface for part of O-ring 104. An inner wall of shoulder 112 is spaced from ridge 102 to form a gap when the shelf halves are joined. The gap functions as an O-ring channel to receive O-ring 104.
(132) Shoulder 112 has portions defining one or more slots 114 dimensioned to receive tabs 100. One slot is formed for each tab. Engagement of tabs 100 with slots 114 provides a mechanical lock between the housing shell halves and compresses the enclosed O-ring 104 between the housing halves to ensure a fluid-tight seal.
(133) Extending downwardly from a bottom surface of bottom shell 94 is a combination luer lock male fitting/outlet port 116 that defines an outlet channel (not shown). The outlet port chamber is in fluid communication with filter chamber 91. An outer wall of port 116 is formed with threading 124 that corresponds in spacing and thickness with the treading of female fitting 122. This permits port 116 to be secured to a fluid/gas transport component with a corresponding luer lock female fitting, if needed.
(134) To assemble the snap-fit capsule 90, filter disc 106 is placed in bottom housing 94 and registered against shelf 110. O-ring 104 is placed inside bottom shell 94 over the perimeter of disc 106. Next, top shell 92 is placed over bottom shell 94 so that each tab 100 is aligned with a slot 114 in shoulder 112. Top shell 92 is then compressed into bottom shell 94, which causes tabs 100 to flex upwardly and permit the downward movement of top shell 92 into the inner space of shoulder 112. Once the tabs have reached slots 114 that tabs flex out into the slots to lock top shell 92 to bottom shell 94. At this point, ridge 102 will be registered against O-ring 104 and filter disc and/or membrane 106 to create a fluid-tight seal. To remove top shell 92 from bottom shell 94, the tabs can either be snapped off, or re-flexed by pulling on inlet port 96 until the top shell half is released from the bottom shell half in the same manner as disclosed in more detail for capsule 90.
(135) Referring now to
(136) A top housing shell half 92 defines a first portion of a filter chamber, designated generally as 91, on a bottom side 92. Extending upwardly from top shell 92 is an inlet port 96 that defines a port channel (not shown). Also extending upwardly from top shell 92 is a luer lock female fitting 122 formed with threading (not shown) on an internal wall. Fitting 122 is formed about inlet port 96 and permits the attachment of a tube or other fluid and/or gas delivery component with a corresponding luer lock male fitting (not shown). Engagement of the luer lock fittings connects inlet port 92 with a fluid/gas source. The port channel is in fluid communication with filter chamber 91.
(137) Top shell 92 has portions defining one or more vertically oriented locking tabs 100 extending downwardly and positioned radially outwardly from a perimeter shoulder 93 of shell 92. Each tab may have smooth surfaces or may be formed with one or more ribs or ridges 115, positioned laterally along the tab and on a top surface and/or a bottom surface of the tab to engage a corresponding wall(s) of a slot formed in bottom shell 94 disclosed in more detail below.
(138) An annular filter disc securing shoulder 102 extends downwardly from a bottom surface of top shell 92 and is positioned radially inwardly from the perimeter shoulder 93. An outer wall of shoulder 102, in combination with a perimeter shoulder of bottom shell half 94, forms a gap within and against which an O-ring 104 registers to create a liquid-tight seal. The bottom facing surface of shoulder 102 registers against an enclosed filter disc media or membrane 106 and compresses a perimeter of the disc against a corresponding surface of bottom shell 94 to secure the disc in the shell.
(139) Bottom shell 94 defines a second portion of filter chamber 91 on a top side of the shell half. Extending upwardly from the top side is an annular filter support shelf 110 positioned to align with ridge 102 when the shell halves are joined. This shelf provides a solid support surface against which to compress the perimeter of filter disc 106 so as to contribute to the creation of the fluid-tight seal. Extending upwardly from shelf 110 at a radially outward edge of the shelf and a perimeter of bottom shell 94 is an annular outer shoulder 112 dimensioned to fit within and register against top shell half perimeter shoulder 93. Shoulder 112 prevents lateral displacement of top shell 92 as well as enclosed filter disc 106, and also functions as a registration surface for part of O-ring 104 as previously disclosed. More specifically, a portion of an inner wall of shoulder 112 forms an O-ring receiving shelf 113 spaced from shoulder 102 to form a gap when the shelf halves are joined. The gap functions as the O-ring channel to receive O-ring 104.
(140) A perimeter of bottom shell half 94 radially outward of shoulder 112 has portions defining one or more slots 114 dimensioned to receive tabs 100. One slot is formed for each tab. Engagement of tabs 100 with slots 114 provides a mechanical lock between the housing shell halves and causes the compression of the enclosed O-ring 104 between the housing halves to ensure a fluid-tight seal.
(141) Slots 114 function like a pawl of a ratchet when engaged with ridges 115 of tabs 100, which function like the teeth on cable ties or on a linear rack of a ratchet. Each ridge 115 is formed with a tapered surface and a secondary surface substantially orthogonal to the longitudinal axis of the tab. The slots are dimensioned and positioned to allow the passage of ridges 115 with the application of a force to urge top shell half 92 onto bottom shell half 94. As the tabs are urged into the slots, the distal ends of tabs 100 flex inwardly as each ridge 115 passes through one of the slots 114.
(142) Inward flexion of tab 100 is accomplished by the registration of an edge of slot 114 against a tapered surface of ridge 115. As tab 100 is compressed into, and travels past slot 114, the tapered surfaces of ridge 115 (facing radially outwardly), urge the distal ends of tabs 100 inwardly until the apexes of ridge 115 pass downwardly beyond slots 114. Once passage is achieved, tab 100 flex back to substantially their original position. In this position, the orthogonal surface of ridge 115 that has passed through the slot registers against the bottom surface of bottom shell half 94 and functions to mechanically lock top shell half 92 onto bottom shelf half 94. The sequence of inward flexion and outward return of tabs 100 occurs for each ridge 115 that traverses a slot 114. The flexion cycle is reversed to outward flexion and inward return should ridges 115 be formed on inner walls of tabs 100.
(143) To adjust the compressive force applied to enclosed filter disc 106, the tabs of top shell half 92 are urged into slots 114 and past a plurality of ridges until the desired compressive force is reached. As should be understood by those having ordinary skill in the art, only one ridge has to be passed in order to secure top shell half 92 to bottom shell half 94. The number of ridges needed to be engaged with the slots so as to secure the top shell to the bottom shell to form a fluid-tight seal will depend, in part, on the thickness of the filter disc media or membrane secured in the capsule. Thicker filter material will require fewer ridges engaged to effectuate an acceptable seal.
(144) Extending downwardly from a bottom surface of bottom shell 94 is a combination luer lock male fitting/outlet port 116 that defines an outlet channel (not shown). The outlet port chamber is in fluid communication with filter chamber 91. An outer wall of port 116 is formed with threading 124 corresponding in spacing and thickness with the treading of female fitting 120. This permits port 116 to be secured to a fluid/gas transport component with a corresponding luer lock female fitting, if needed.
(145) To assemble the snap-fit capsule 90, O-ring 104 is placed inside and on O-ring receiving shelf 113. Filter disc 106 is placed in bottom shell half 94 and registered against shelf 110. Next, top shell half 92 is placed over bottom shell 94 so that each tab 100 is aligned with, and urged into, a slot 114. Top shell 92 is then compressed into bottom shell 94 as previously disclosed. At this point, shoulder 102 will be registered against filter disc 106 and O-ring 104 will be secured between the corresponding sections of the shell halves to create a fluid-tight seal. To remove top shell 92 from bottom shell 94, the tabs can either be snapped off, or forcibly removed by pulling on inlet port 96 until the tabs disengage the slots and the top shell half is released from the bottom shell half. The flexion method described for capsule 90 to release the shell halves may also be used.
(146) Referring now to
(147) Top shell half 92 has portions defining one or more locking tabs 100 extending radially outwardly from a perimeter of shell 92. Each tab may have smooth surfaces or may be formed with one or more ribs (not shown), positioned laterally along the tab and on a top surface and/or a bottom surface of the tab to engage a corresponding wall(s) of a slot formed in bottom shell 94, disclosed in more detail below.
(148) An annular filter disc securing shoulder 102 extends downwardly from a bottom surface of top shell 92 and is positioned radially inwardly from the perimeter of the shell half. An outer wall of shoulder 102, in combination with sections of a bottom shell half 94, forms a part of a sealing surface as disclosed in more detail below. The downwardly or bottom facing surface of shoulder 102 registers against an enclosed filter disc 106 and compresses a perimeter of the disc against a corresponding surface of bottom shell 94 to secure the disc in the shell. An annular channel is defined by a top shell annular shoulder 105 and shoulder 102 toward a radially outward edge of shoulder 102 to receive a corresponding shoulder of bottom shell half 94, disclosed in more detail below.
(149) Bottom shell half 94 defines a second portion of filter chamber 91 on a top side of the shell half. Extending upwardly from the top side of a bottom surface of shell half 94 is an annular filter support shelf 110 positioned to align with annular shoulder 102 when the shell halves are joined. Shelf 110 provides a solid support surface against which to compress the perimeter of filter disc 106 so as to contribute to the creation of the fluid-tight seal. Extending upwardly from shelf 110 is an annular bottom shell ridge 107 dimensioned to fit within and register against the top and side walls of the channel formed by top shell annular shoulder 105 and annular shoulder 102. The corresponding segments are dimensioned to create an interlocking friction fit that functions as a substitute for an O-ring to create a substantially liquid-tight seal.
(150) Extending upwardly from shelf 110, at a radially outward edge of the shelf and a perimeter of bottom shell half 94, is an annular outer shoulder 112 dimensioned to receive top shell 92 and register against a radially outer surface of top shell annular shoulder 105. Shoulder 112 contributes to the interlocking features of the shell halves and prevents lateral displacement of top shell 92 as well as enclosed filter disc 106. Shoulder 112 has portions defining one or more slots 114 dimensioned to receive tabs 100. One slot is formed for each tab. Engagement of tabs 100 with slots 114 provides a mechanical lock between the housing shell halves and compresses the corresponding registration surfaces of the housing halves to ensure a fluid-tight seal.
(151) Extending downwardly from a bottom surface of bottom shell 94 is a combination luer lock male fitting/outlet port 116 that defines an outlet channel (not shown). The outlet port chamber is in fluid communication with filter chamber 91. An outer wall of port 116 is formed with threading 124 that corresponds, in spacing and thickness, to the treading of female fitting 120. This permits port 116 to be secured to a fluid/gas transport component with a corresponding luer lock female fitting, if needed.
(152) To assemble snap-fit capsule 90, filter disc 106 is placed in bottom housing 94 and registered against shelf 110. Next, top shell 92 is placed over bottom shell 94 so that each tab 100 is aligned with a slot 114 in shoulder 112. Top shell 92 is then compressed into bottom shell 94, which causes tabs 100 to flex upwardly and permit the downward movement of top shell 92 into the inner space of shoulder 112. This also permits the registration of shoulder 107 into channel 105. Once the tabs have reached slots 114 that tabs flex out into the slots to lock top shell 92 to bottom shell 94. At this point, shoulder 102 will be registered against filter disc 106 and the corresponding registration surfaces of the shell halves will be joined to create a fluid-tight seal. To remove top shell 92 from bottom shell 94, the tabs can either be snapped off, or re-flexed by pulling on inlet port 96 until the top shell half is released from the bottom shell half.
(153) Referring now to
(154) Top shell 92.sup.IV has portions defining one or more vertically oriented locking tabs 100.sup.IV extending downwardly and positioned radially outwardly from a perimeter shoulder 93.sup.IV of shell 92.sup.IV. Each tab may have smooth surfaces or may be formed with one or more ribs or ridges 115.sup.IV, positioned laterally along the tab and on a top surface and/or a bottom surface of the tab to engage a corresponding wall(s) of a slot formed in bottom shell 94.sup.IV disclosed in more detail below.
(155) An annular filter disc securing shoulder 102.sup.IV extends downwardly from a bottom surface of top shell 92.sup.IV and is positioned radially inwardly from the perimeter of the shell half. An outer wall of shoulder 102.sup.IV, in combination with sections of a bottom shell half 94.sup.IV, forms a part of a sealing surface as disclosed in more detail below. The downwardly or bottom facing surface of shoulder 102.sup.IV registers against an enclosed filter disc 106.sup.IV and compresses a perimeter of the disc against a corresponding surface of bottom shell 94.sup.IV to secure the disc in the shell. An annular channel is defined by a top shell annular shoulder 117.sup.IV and shoulder 102.sup.IV toward a radially outward edge of shoulder 102 to receive a corresponding upwardly extending shoulder of bottom shell half 94, disclosed in more detail below. A second partial channel 109.sup.IV is formed on the outer annular wall of top shell annular shoulder 117.sup.IV to receive an outer section of shoulder 112.sup.IV as disclosed in more detail below.
(156) Bottom shell half 94.sup.IV defines a second portion of filter chamber 91.sup.IV on a top side of the shell half. Extending upwardly from the top side is an annular filter support shelf 110.sup.IV positioned to align with disc securing shoulder 102.sup.IV when the shell halves are joined. This shelf provides a solid support surface against which to compress the perimeter of filter disc media or membrane 106.sup.IV so as to contribute to the creation of the fluid-tight seal.
(157) Extending upwardly from shelf 110.sup.IV at a radially outward edge of support shelf 110.sup.IV is bottom shelf half shoulder 105.sup.IV dimensioned to fit within the channel formed between disc securing shoulder 102.sup.IV and top shell annular shoulder 117.sup.IV. Shoulder 105.sup.IV registers against the opposing walls of disc securing shoulder 102.sup.IV and top shell annular shoulder 117.sup.IV and contributes to the formation of a fluid-right seal. Annular outer shoulder 112.sup.IV is formed radially outwardly from shoulder 105.sup.IV and registers against top-shell-half perimeter shoulder 109.sup.IV. The combination of shoulder 105.sup.IV and shoulder 112.sup.IV form bottom shelf channel 111.sup.IV that receives top shell annular shoulder 117.sup.IV. The interlocking corresponding channels and shoulders of the upper shell 92.sup.IV and bottom shell 94.sup.IV create a fluid tight seal and collectively prevent lateral displacement of top shell 92.sup.IV as well as enclosed filter disc 106.sup.IV from bottom shell 94.sup.IV.
(158) A perimeter of bottom shell half 94.sup.IV, radially outward of shoulder 112.sup.IV, has portions defining one or more slots 114.sup.IV dimensioned to receive tabs 100.sup.IV. One slot is formed for each tab. Engagement of tabs 100.sup.IV with slots 114.sup.IV provides a mechanical lock between the housing shell halves and causes the compression of the enclosed filter disc 106.sup.IV and the corresponding interlocking components of shell halves to ensure a fluid-tight seal.
(159) Slots 114.sup.IV function like a pawl of a ratchet when engaged with ridges 115.sup.IV of tabs 100.sup.IV, which function like the teeth on cable ties or on a linear rack of a ratchet. Each ridge 115.sup.IV is formed with a tapered surface and a secondary surface substantially orthogonal to the longitudinal axis of the tab. The slots are dimensioned and positioned to allow the passage of ridges 115.sup.IV with the application of a force to urge top shell half 92.sup.IV onto bottom shell half 94.sup.IV. As the tabs are urged into the slots, the distal ends of tabs 100.sup.IV flex inwardly as each ridge 115.sup.IV passes through one of the slots 114.sup.IV.
(160) Inward flexion of tab 100.sup.IV is accomplished by the registration of an edge of slot 114.sup.IV against a tapered surface of ridge 115.sup.IV. As tab 100.sup.IV is compressed into, and travels past slot 114.sup.IV, the tapered surfaces of ridge 115.sup.IV (facing radially outwardly), urge the distal ends of tabs 100.sup.IV inwardly until the apexes of ridge 115.sup.IV pass downwardly beyond slots 114.sup.IV. Once passage is achieved, tab 100.sup.IV flex back to substantially their original position. In this position, the orthogonal surface of ridge 115.sup.IV that has passed through the slot registers against the bottom surface of bottom shell half 94.sup.IV and functions to mechanically lock top shell half 92.sup.IV onto bottom shelf half 94.sup.IV. The sequence of inward flexion and outward return of tabs 100.sup.IV occurs for each ridge 115.sup.IV that traverses a slot 114.sup.IV. The flexion cycle is reversed to outward flexion and inward return should ridges 115.sup.IV be formed on inner walls of tabs 100.sup.IV.
(161) To adjust the compressive force applied to enclosed filter disc 106.sup.IV, the tabs of top shell half 92.sup.IV are urged into slots 114.sup.IV and past a plurality of ridges until the desired compressive force is reached. As should be understood by those having ordinary skill in the art, only one ridge has to be passed in order to secure top shell half 92.sup.IV to bottom shell half 94.sup.IV. The number of ridges needed to pass through the slots to effectuate a fluid-tight seal will depend, in part, on the thickness and density of the material used to form filter disc media or membrane 106.sup.IV.
(162) Extending downwardly from a bottom surface of bottom shell 94.sup.IV is a combination luer lock male fitting/outlet port 116.sup.IV that defines an outlet channel (not shown). The outlet port chamber is in fluid communication with filter chamber 91.sup.IV. An outer wall of port 116.sup.IV is formed with threading 124.sup.IV corresponding in spacing and thickness with the treading of female fitting 120.sup.IV. This permits port 116.sup.IV to be secured to a fluid/gas transport component with a corresponding luer lock female fitting, if needed.
(163) To assemble the snap-fit capsule 90.sup.IV, filter disc 106.sup.IV is placed in bottom shell half 94.sup.IV and registered against shelf 110.sup.IV. Next, top shell half 92.sup.IV is placed over bottom shell 94.sup.IV so that each tab 100.sup.IV is aligned with, and urged into, a slot 114.sup.IV. Top shell 92.sup.IV is then compressed into bottom shell 94.sup.IV as previously disclosed. At this point, shoulder 102.sup.IV will be registered against filter disc 106.sup.IV that is compressed and secured between the corresponding sections of the shell halves to create a fluid-tight seal. To remove top shell 92.sup.IV from bottom shell 94.sup.IV, the tabs can either be snapped off, or forcibly removed by pulling on inlet port 96.sup.IV until the top shell half is released from the bottom shell half.
(164) Referring now to
(165) Bottom shell half 134 is formed with an annular groove 146 dimensioned to receive and register against tongue 144. An annular shoulder 149 extending upwardly from a perimeter of bottom shell half 134 is dimensioned to fit within and register against recess 145. An annular ridge 150 is formed in a top side of bottom shell half 134 radially inwardly of groove 146 and dimensioned to fit within and register against channel 147 to complete the second half of the tongue and groove seal.
(166) One or more tabs 140 are formed extending radially outwardly from a perimeter of top shell half 132. One or more second tabs 142 are formed extending radially outwardly from a perimeter of bottom shell half 134. The first and second tabs are aligned when the shell halves are assembled to create pockets between them within which a finger or parting tool can be used to pry the shell halves apart to retrieve the enclosed filter disc or filter media.
(167) If a filter disc is secured in the filter media holder 130, an annular sealing ring 148 extending downwardly from the bottom surface of top shell half 132 and positioned radially inwardly from annular channel 147 provides a registration surface to compress a perimeter edge of the enclosed filter disc against the top surface of bottom shell half 134 to create a fluid-tight seal. It should be noted that sealing ring 148 may also be formed on the top surface of bottom shell half 134 and provide the same sealing function if a filter disc is used. It should also be noted that the function of sealing ring 148 is not needed if the filter media used in filter media holder 130 is loose media.
(168) The shell halves are assembled and secured together with discreet thermally or sonically welded spots 152. The spots ensure positive engagement of the shell halves, sufficient to maintain the integrity of the media holder during filtration procedures, but also sufficiently weak to permit detachment of the shell halves when a prying force is applied to the tabs. The number and size of the weld spots can be increased or decreased to change the overall joining force used to secure the shell halves together.
(169) The filter discs disclosed herein may be constructed illustratively from fibrous material, including, but not limited to, microfibers and nanofibers of polyethylene, polypropylene, nylon, polyester, carbon, polypropylene sulfide (PPS), Polytetrafluoro-ethylene (Teflon PTFE), cellulose including cellulose/diatomaceous earth or silica blends, cellulose/carbon particles or fibers, cellulose/ion exchange resins, as are available from general media suppliers; others include technical paper filtration media. Still further filter materials may include cellulose derivatives such as cellulose acetate, cotton, polyamides, polyesters, fiberglass, fluoropolymers such as perfluoroalkoxy (PFA) and its derivatives, MFA (co-polymer of tetrafluoroethylene and perfluoromethyl vinyl ether and sold under the name Hyflon), fluorinated ethylene propylene polymer (FEP) and the like, as well as combinations of any of the disclosed filter media materials.
(170) Each filter disc may comprise one layer or multiple layers with each layer having the same or different micron retention sizes. Filter pore sizes may range from about 0.01 microns to about 50 microns and up. The discs may be constructed from a number of manufacturing processes including, but not limited to, wet-laid processes (similar to papermaking), wet casting, melt-cast, or dry processes such as air-laid, melt-blown, spun-bond, etc. as is well known in the art. Illustratively, for discs made from polycarbonate gamma irradiated membranes are placed in a caustic etch bath to open pores in the material.
(171) The materials used to construct the filter cups, capsules, shell halves and other non-filter disc components may be the same for all these components. The components may be injection molded with any thermal plastic materials, including, but not limited to, Polypropylene (PP), Polyethylene (PE), Nylon, Polysulfone, Perfluoroalkoxy (PFA) polymer resin, Polycarbonate (PC), PS, Polyethersulfone (PES), Ethylene-chlorotrifluoroethylene copolymer (ECTFE) and mixtures thereof. It should be understood other materials and manufacturing methods well known in the art also may be used to construct these components.
(172) While the present disclosure has been described in connection with several embodiments thereof, it will be apparent to those skilled in the art that many changes and modifications may be made without departing from the true spirit and scope of the present disclosure. Accordingly, it is intended by the appended claims to cover all such changes and modifications as come within the true spirit and scope of the disclosure. What I claim as new and desire to secure by United States Letters Patent is