SCROLL COMPRESSORS WITH DIFFERENT VOLUME INDEXES AND SYSTEMS AND METHODS FOR SAME
20180003423 · 2018-01-04
Assignee
Inventors
Cpc classification
F04C28/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04C18/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/81
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B31/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2230/604
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C28/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/0751
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/0251
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C28/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C28/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A plurality of scroll compressors with different fixed volume indexes are connected in fluid parallel circuit and configured to selectively operate to maximize isentropic efficiency at different condensing temperatures. Different quantities of scroll compressors of different volume indexes may be selected based upon typical climate or geographic location environmental conditions to attempt to maximize efficiency. A controller may selectively operate different combinations of the compressors of different volume indexes bases up load demands and condensing temperature conditions, which may be determined in a variety of ways.
Claims
1. A compressor arrangement, comprising: a plurality of refrigerant compressors connected in parallel circuit, each refrigerant compressor having a volume index, the plurality of refrigerant compressors including at least a first compressor and a second compressor, wherein each of the first compressor and the second compressor include a single inlet, single outlet, and a single flowpath extending between the single inlet and the single outlet, and wherein each of the first compressor and the second compressor includes a housing and a motor contained within said housing, the first compressor having a different volume index than each second compressor, wherein the volume index of the first compressor and the second compressor is fixed and non-variable.
2. The compressor arrangement of claim 1, wherein the first and second compressors are scroll compressors.
3. The compressor arrangement of claim 2, wherein in relative relation between the first and second compressors, each first compressor has a higher isentropic efficiency at a high temperature range for saturated condensing temperature, and wherein each second compressor has a higher isentropic efficiency at a low temperature range for saturated condensing temperature, the high temperature range being higher than the low temperature range.
4. The compressor arrangement of claim 3, wherein each first compressor is substantially optimized for air cooling, and wherein each second compressor is substantially optimized for water cooling.
5. The compressor arrangement of claim 3, further comprising: a controller in operative communication with the refrigerant compressors for individually turning refrigerant compressors on and off; the controller configured to selectively operate the first and second compressors in response to a demand load and a determination of different saturated condensing temperature conditions.
6. The compressor of claim 5, wherein the controller selects between the first and second compressors or combination thereof based on maximizing isentropic efficiency.
7. The compressor arrangement of claim 6, wherein, when determined to be in the first high temperature range, the controller operating the first compressors to the extent necessitated by the demand load, and operating the second compressors only as necessary to meet the demand load when all first compressors are already operating; and when determined to be in the second low temperature range, the controller operating the second compressors to the extent necessitated by a demand load, and operating the first compressors only as necessary to meet the demand load when all second compressors are already operating.
8. The compressor arrangement of claim 5, further comprising at least one sensor adapted to sense an environmental condition indicative of the high and low temperature ranges, the sensor in communication with the controller, the controller determining whether a high or low temperature range exists based on sensed environmental conditions of the at least one sensor.
9. The compressor arrangement of claim 8, wherein the plurality of refrigerant compressors are integrated in a cooling system, the cooling system including: an expansion unit including an expansion valve and a expansion unit heat exchanger, the expansion unit arranged in fluid series with the plurality of refrigerant compressors; and a condenser interposed between the expansion unit and the plurality of refrigerant compressors; wherein the plurality of refrigerant compressors compress a refrigerant fluid, which is condensed in the condenser, then expanded in the expansion unit and then returned to the plurality of refrigerant compressors.
10. The compressor of claim 9, wherein said at least one sensor is a pressure sensor in communication with a refrigerant suction line upstream of the plurality of refrigerant compressors, the controller determining whether a high or low temperature range exists based upon sensed pressure.
11. The compressor of claim 10, further comprising an intermediate temperature range intermediate of the high and low temperature ranges, wherein the controller selectively operates the first and second compressors on a factor other than maximizing isentropic efficiency when in the intermediate range.
12. The compressor of claim 5, wherein the controller uses the demand load to determine saturated condensing temperature, wherein the demand load is indicative of saturated condensing temperature with a relative higher demand load indicating a higher saturated condensing temperature and a relative lower demand load indicating a lower saturated condensing temperature.
13. The compressor of claim 5, wherein the controller uses at least one of a temperature sensor and seasonal date information to determine saturated condensing temperature.
14. The compressor arrangement of claim 1, wherein the compressor housing of the first compressor encloses compressor bodies of the first compressor and wherein the compressor housing of the second compressor encloses compressor bodies of the second compressor.
15. The compressor arrangement of claim 1, further comprising a common refrigerant suction pipe connecting inlet ports of each of the refrigerant compressors in a bank, and a compressed refrigerant pipe connecting the outlet ports of each of the refrigerant compressors in the bank.
16. The compressor arrangement of claim 2, further comprising a common mounting rail, with both first and second refrigerant compressors commonly mounted on the mounting rail.
17. A method of compressing refrigerant, comprising: arranging at least two refrigerant compressors in fluid parallel having different built in fixed, non-variable volume indexes, wherein each compressor of the at least two compressors has a single inlet, a single outlet, and a single flowpath extending between the inlet and the outlet, and wherein each of the at least two compressors includes a housing and a motor contained within said housing; and selectively operating the at least two refrigerant compressors based on saturated condensing temperature.
18. The method of claim 17, further comprising: sensing a suction pressure upstream of the at least refrigerant compressors; and determining the saturate condensing temperature based on the suction pressure.
19. The method of claim 17, wherein the saturated condensing temperature is determined by at least one factor selected from the group consisting of: demand load, actual temperature, refrigerant pressure, and seasonal date data.
20. The method of claim 17, further comprising: selectively operating the refrigerant compressors in response to a load demand; determining which of the different refrigerant compressors are more efficient at a present state of the saturated condensing temperature; operating only the refrigerant compressors determined to be more efficient at the present state of the saturated condensing temperature to satisfy the demand load; and operating the refrigerant compressor determined to be less efficient in the event the demand load cannot be satisfied by the refrigerant compressors determined to be more efficient.
21. The method of claim 17, wherein the compressor housing of each of the at least two compressors encloses compressor bodies of each one of the at least two compressors.
22. The method of claim 21, further comprising: selectively operating the refrigerant compressors in response to a load demand; operating only the refrigerant compressors having a lowest volume index at a low load demand; operating all of the refrigerant compressors at a maximum load demand.
23. The method of claim 22, further comprising: operating a mix of refrigerant compressors with different volume indexes at an intermediate load demand between lowest and maximum load demand to attempt to optimize efficiency.
24. The method of claim 22, further comprising operating only the refrigerant compressors having the lowest volume index at an intermediate load demand between lowest and maximum load demand to attempt to optimize efficiency.
25. The method of claim 22, further comprising operating only the refrigerant compressors having the highest volume index at an intermediate load demand between lowest and maximum load demand to attempt to optimize efficiency.
26. The method of claim 17, further comprising: configuring a combination of scroll compressors of different index volumes based upon at least one of climate location and geographic location.
27. The method of claim 26, wherein said configuring comprises including more scroll compressors of a higher index volume in some locations and more scroll compressors of a lower index volume in some locations.
28. The method of claim 17, further comprising: compressing refrigerant from a common suction refrigerant pipe with at least some of the compressors and outlet compressed refrigerant along a common outlet pipe; condensing the refrigerant received from the outlet pipe with a condenser heat exchanger; expanding the condensed refrigerant in a expansion heat exchanger; and returning expanded refrigerant to the refrigerant compressors along the common suction refrigerant pipe.
29. The compressor arrangement of claim 1, wherein the first and second compressors are screw compressors.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026] While the invention will be described in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, the intent is to cover all alternatives, modifications and equivalents as included within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTION
[0027] An embodiment of the present invention has been illustrated in
[0028] Before turning to the details of the parallel circuit bank with different volume indexes, some background about a scroll compressor 12 as shown in
[0029] Referring again to
[0030] As also indicated in
[0031] The present invention contemplates using compressors of different volume indexes (Vi) for purposes of increasing efficiency due to different condensing temperatures that may be experienced in a given application and/or geographic region. Embodiments contemplate different combinations of compressors with Vi depending upon the typical load demand at different temperature ranges and the time % during a year that will typically be spent in that range.
[0032] The benefits of using different compressors of different Vi in combination can be realized with the performance efficiency distinctions experienced by the different compressors. In this regard and referring to
[0033] Turning to
[0034] Referring to
[0035] At least one cooling expansion unit 54 (if multiple units 54 on a circuit then arranged typically in parallel) is also arranged in fluid series downstream of the condenser 48. Optional control valve unit 56 (e.g. as in US Patent Publication 2008/0011014) or other controls may optionally be interposed between the expansion unit 54 and the condenser 48. The expansion unit 54 typically will include an on/off stop valve 58 controlled by a controller 60 to allow for operation of the expansion unit to produce cooling when necessitated by a demand load or to preclude operation of the expansion unit when not necessitated. The expansion unit 54 also includes an expansion valve 62 that may be responsive or in part controlled by pressure downstream of the expansion unit heat exchanger) that controls discharge of refrigerant into a heat exchanger 64, wherein due to the expansion, heat is absorbed to expand the refrigerant to a gas state thereby creating a cooling/refrigeration effect at the heat exchanger 64.
[0036] The expansion unit 54 returns the expanded refrigerant in a gas state along the low pressure suction pipe 34 to the bank 10 of scroll compressors 12. A pressure sensor 66 is interposed along the return between the expansion unit 54 and the scroll compressors 12 to sense pressure along the suction side as experienced in the suction pipe 34. The pressure sensor 66 provides electrical feedback indicative of sensed pressure to the controller 60. The controller 60 is also electrically connected to each electrical box 30 for each of the scroll compressors 12 to individually turn the compressors on and off, and to otherwise control the compressors as may be appropriate.
[0037] Referring to
[0038] In either refrigeration circuit configuration of
[0039] In an embodiment, the controller 60 is be configured to selectively operate the high Vi or low Vi compressors 12 in response to a demand load and a determination of different saturated condensing temperature conditions. In combination with what is shown in
[0040] However, when temperatures are determined to be in the second low temperature range (see e.g.
[0041] Various ways may be used to provide a determination of the temperature range of condensing temperatures. For example, the pressure sensors 52, 66 provide the pressure of the system which is indicative of the saturated condensing temperature. In particular, for a given refrigerant, an AC system will evaporate at a certain temperature which is linked to a precise pressure for the given refrigerant. Thus, the pressure signal(s) may be used to determine temperature. Alternatively, actual temperature sensors and/or other such data such as date or seasonal information that would be indicative of the current environmental client and thereby whether the compressor arrangement is in a higher temperature range or lower temperature range. For example, at mid summer for an air cooled system, it would be presumed and thereby determined that a high temperature is experienced. The operating load demand may also itself indicate the operating condensing temperature such as for an air conditioner system when lower demand loads indicate a lower condensing temperature range and higher demand loads indicate a higher condensing temperature range. Thus a determination of temperature may simply be derived from demand load. Combinations of such sensors and other data or information may be used to derive such a temperature determination.
[0042] With this understanding a working contemplated example below will be explained implementing an embodiment of the present invention.
CONTEMPLATED EXAMPLE
[0043] To demonstrate the above concept, a practical contemplated example is discussed below for a conditioning chiller that is optimized for efficiency using two types scroll compressors having different volume indexes (Vi). For purposes of demonstration, it will be assumed the following application environment parameters: [0044] System: air cooled chiller supplying around 360 kW (max cooling capacity nominally required).fwdarw.double circuit with a trio operating on each circuit [0045] Geographical area: Southern Europe (Italy, Spain) [0046] Objective: to optimize the system in terms of both EER (full load) and SEER (part load), in agreement to a customer and application requirements
[0047] Given these application and environmental parameters, a total of 6 scroll compressors will be therefore used: of them one compressor per circuit will be chosen with a V.sub.i=2.3 (i.e. a Bitzer model #GSD8-295VW, water cooled/low condensing temperature optimized) while the other two with a V.sub.i=2.6 (i.e. a Bitzer model #GSD8-295VA, air cooled/high condensing temperature optimized).
[0048] During the year several operating conditions will alternate, as consequence of a different cooling request. The system control will regulate the supplied cooling capacity by switching off/on the number of compressors required, as commonly already done. The advantage of the “scroll mix” is that the system will possibly select only the compressors that are more performing under the required conditions.
[0049] Based on this configuration, it is possible to illustrate the efficiency benefit below for three situations, among the six in this case possible: 100%, 83.3%, 66.7%, 50%, 33.3% and 16.7% of the full load.
[0050] A. Full load, 100%: All 6 Compressors are Switched On.
[0051] The season is hot summer/mid summer which typically experience the highest condensing temperatures.
[0052] In terms of total energy efficiency, in this case, the “weight” of the 4 compressors with V.sub.i=2.6 will be prevailing. The performance of the whole AC system will be therefore tending to the values of the compressors optimized for higher condensing temperatures (V.sub.i=2.6). The two compressors with lower V.sub.i are capable of running also in these conditions.
[0053] Considering the relatively short (in relation to the whole year for the given region) period on which the system is running at full load, the slight decrease of efficiency due the influence of the two compressors with lower V.sub.i will be very little compared to the efficiency of an equivalent system mounting all six “air cooled” compressors.
[0054] The efficiency of this system, by the way, is greatly higher than the one of an equivalent system mounting all six compressors with a lower V.sub.i=2.3; this in the case that we would have chosen to optimize the AC system only in terms of part load operations.
[0055] B. Part Load, 66.7%: 2 Compressors V.sub.i=2.3 and 2 Compressors V.sub.i=2.6 Switched On, 2 Compressors V.sub.i=2.6 Switched Off.
[0056] The season is “fresh summer” beginning of summer and the end of summer, which typically provides for medium condensing temperatures and part load demands. Further, because the condenser size remains fixed, the condensing temperature is lower in part load operation.
[0057] In this case the efficiency of the system will be already influenced by the higher efficiency of the 2 compressors with V.sub.i=2.3. The two compressors with higher V.sub.i will still offer acceptable performances. Possibly the efficiency increase due to the two compressors with lower V.sub.i will be bigger than the efficiency decrease due to the two compressors with higher V.sub.i, or —in the worse case— the two effects will mutually compensate each other (this is function of the real condensing temperature and also depends on the exact behavior of the isentropic efficiency curves of the compressors).
[0058] By the way, the total efficiency of the system in this case will be certainly higher than the one of an equivalent system equipped with all four compressors with V.sub.i=2.6. This is the efficiency advantage offered by the “scroll mix” at the given conditions.
[0059] C. Part Load, 33.3%: 2 Compressors V.sub.i=2.3 on, 4 Compressors V.sub.i=2.6 off.
[0060] The season is spring, autumn, or very early or very late summer in which low condensing temperatures are typically expected.
[0061] These temperature conditions are similar to those of a water cooled chiller and therefore the advantage, in terms of efficiency, becomes in this case even more conspicuous.
[0062] The efficiency of the system in these conditions is certainly much higher than the one of an equivalent system equipped with compressors optimized for air cooled conditions (V.sub.i=2.6). Practically, one will obtain exactly the same efficiency of a system only equipped with compressors with lower V.sub.i=2.3 but without giving up the high efficiency of the system at full load conditions.
[0063] Other Operating Capacities
[0064] In the above example, we have in total 6 compressors, split into 2 circuits (3 compressors per circuit). The configurations 100%, 66,7% and 33,3% are indicated above, but it is also possible to run other part load configurations. For example, at 83.3% operating capacity, 5 compressors are switched on, with the first bank/circuit operating with 3 compressors in full load and the second bank/circuit with 2 compressors—part load 66.7%. At 50%, 3 compressors are switched on; the first circuit operates with 2 compressors (66.7% part load), and the second with 1 compressor 33.3% part load). At 16.7% operating capacity, only 1 compressor is switched on with one circuit is operating with 1 compressor at 33.3% part load and the other one is completely switched off. It is noted that the exact behavior in this case depends on the lay-out and design of the system (one condenser or two separate condensers).
[0065] Conclusions From Example
[0066] After quantifying, if the efficiencies of the system are summed at the different operating conditions during the whole year, one can expect that the total efficiency will be higher for a system with a “scroll mix” than for an equivalent system using all compressors with the same V.sub.i (either higher or lower). This is explainable because, in terms of efficiency, the “scroll mix” relies on the most efficient compressors, in correspondence of a certain operating condition. Similarly if in another case an optimization weighted toward part load conditions, i.e. low condensing temperatures, is required, more compressors (i.e. 3 or 4) with lower V.sub.i will be selected in order to increase the “weight” of the compressors optimized for lower condensing temperatures. In each case the exact mix is to be readily calculated.
[0067] All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
[0068] The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
[0069] Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.