CYLINDER LOCK AND KEY SYSTEM

Abstract

A cylinder lock and key system. The plugs comprise a housing having a cylindrical bore; and a cylindrical plug which is rotatable and which exhibits a front end and a keyway. The keys comprise a key bow; and a key blade is rotatable about the rotational axis when inserted. The plugs and keys are provided with cooperating stop surfaces for defining the fully inserted position of the keys. At least one first stop surface is in contact with a corresponding second stop surfaces when a key is inserted in the keyway of a lock. At least two first stop surfaces of each key are arranged adjacent each other and at least two second stop surfaces of each lock are arranged adjacent each other, at or in proximity to the keyway. The invention also relates to a cylinder lock and key combination, a key, a key blank and a cylinder lock.

Claims

1. A cylinder lock and key system including, cylinder locks of the kind comprising a housing having a cylindrical bore; and a cylindrical plug which is rotatably journaled in the housing about a rotational axis and which exhibits a front end and a keyway which extends axially from an entrance opening at the front end; and keys of the kind comprising a key bow; and a key blade which is insertable in a forward direction to a fully inserted position in the keyway of corresponding locks and rotatable about the rotational axis when inserted; wherein the keys are provided with a code and the plugs are provided with code sensing members for detecting the code of an inserted key; wherein the plugs and keys are provided with cooperating stop surfaces for defining the fully inserted position of the keys in the keyways, which cooperating stop surfaces comprise at least two first stop surfaces arranged at each key, each first stop surface facing forward in the insertion direction and being positioned at a selected one of a predetermined number of selectable axial positions (a, b), and at least two second stop surfaces arranged at the front end of each plug, each second stop surface facing forward relative to the plug and being positioned at a selected one of the predetermined number of selectable axial positions (A, B); and wherein the first and second stop surfaces are arranged such that at least one first stop surface is in contact with a corresponding second stop surfaces when a correct key is fully inserted in the keyway of a corresponding lock, the code exhibits a code cut angle and code surfaces which are radially separated by an integer multiple of a code surface pitch, p, and in that the selectable axial positions for the first and second stop surfaces are axially separated by a stop separation distance x, wherein x0.5*p*tan .

2. A cylinder lock and key system according to claim 1, wherein the stop separation distance x0.8*p*tan .

3. A cylinder lock and key system according to claim 1, wherein at least two first stop surfaces of each key are arranged adjacent each other and at least two second stop surfaces of each lock are arranged adjacent each other, at or in proximity to the entrance opening of the keyway.

4. A cylinder lock and key system according to claim 1, wherein the key blades exhibit two mutually opposing sides and two mutually opposing edges joining the opposing sides and wherein the first stop surfaces are arranged at or in proximity to a common first edge.

5. A cylinder lock and key system according to claim 1, wherein the keyway and the entrance opening of each lock are open in one radial direction and wherein the second stop surfaces are arranged at a radially closed end of the entrance opening being opposite to the radially open end.

6. A cylinder lock and key system according to claim 4, wherein the first edge of the key blade is an edge which, in the fully inserted position, is positioned proximal to the radially closed end of the keyway.

7. A cylinder lock and key system according to claim 1, wherein the first stop surfaces are arranged mutually side by side on either side of an imaginary radial line of the key blade and the second stop surfaces are arranged mutually side by side on either side of an imaginary radial line of the plug.

8. A cylinder lock and key system according to claim 1, wherein the first stop surfaces are arranged at mutually different radial positions of the key blade and the second stop surfaces are arranged at mutually different radial positions of the plug.

9. A cylinder lock and key system according to claim 1, wherein the number of selectable axial positions for the first and second stop surfaces is 2-5.

10. A cylinder lock and key system according to claim 1, wherein the selectable axial positions (a, b, A, B) for the first and second stop surfaces are equidistantly separated.

11. A cylinder lock and key system according to claim 1, wherein the keys are reversible and comprise at least two primary first stop surfaces arranged at or proximity to a first edge of the key blade and at least two secondary first stop surfaces arranged at or proximity a second edge of the key blade, which secondary first stop surfaces are arranged symmetrically to the primary first stop surfaces with respect to a central axis of the key blade.

12. A cylinder lock and key system according to claim 1, wherein at least one second stop surface is arranged in a recess formed in the front end of the plug.

13. A cylinder and key system according to claim 1, wherein the cylinder locks comprise pin tumbler locks or disc tumbler locks and the keys are of the conventional notched key type, dimpled key type, engraved key type, side coded key type or disc cylinder key type.

14. A cylinder lock and key system according to claim 1, wherein the selectable axial positions (a, b, A, B) for the first and second stop surfaces are equidistantly separated by a stop separation distance (x); each of the first stop surfaces being positioned at a selected one of the predetermined number of a respective set of selectable axial positions, the selectable positions (a, b) of one set being axially offset to at least one other set and wherein each of the second stop surfaces positioned at a selected one of the predetermined number of a respective set of selectable axial positions (A, B), the selectable positions of one set being axially offset to at least one other set.

15. A cylinder lock and key system, according to claim 14. wherein at least two sets of selectable axial positions (a, b) for the first stop surfaces are axially offset by half the equidistant stop separation distance (x) and wherein at least two sets of selectable axial positions (A, B) for the second stop surfaces are axially offset by half the equidistant stop separation distance (x).

16. A cylinder lock and key system according to claim 1, herein at least one second stop surface is arranged on an insert which is removably fixed to the plug.

17. A cylinder lock and key combination including, a cylinder lock comprising a housing having a cylindrical bore; and a cylindrical plug which is rotatably journaled in the housing about a rotational axis and which exhibits a front end and a keyway which extends axially from an entrance opening at the front end; and a key comprising a key bow; and a key blade which is insertable in a forward direction to a fully inserted position in the keyway of corresponding locks and rotatable about the rotational axis when inserted; wherein the key is provided with a code and the plug is provided with code sensing members for detecting the code of the inserted key; wherein the plug and key are provided with cooperating stop surfaces for defining the fully inserted position of the key in the keyway, which cooperating stop surfaces comprise at least two first stop surfaces arranged at the key, each first stop surface facing forward in the insertion direction; and at least two second stop surfaces arranged at the front end of the plug, each second stop surface facing forward relative to the plug; and wherein the first and second stop surfaces are arranged such that at least one first stop surface is in contact with a corresponding second stop surfaces when the key is fully inserted in the keyway of the lock, the code exhibits a code cut angle and code surfaces which are radially separated by an integer multiple of a code surface pitch, p, and in that the selectable axial positions for the first and second stop surfaces are axially separated by a stop separation distance x, wherein x0.5*p*tan .

18. A key for a cylinder lock and key system according to claim 1, which key comprises a key bow and a key blade with a code which is detectable by code sensing members of a cylindrical plug comprised in a cylinder lock of the system, which key blade is insertable to a fully inserted position in a keyway of corresponding locks and rotatable about a rotational axis when inserted which key is provided with at least two first stop surfaces which are arranged to define the fully inserted position of the key in the keyway by contacting corresponding second stop surfaces arranged at a plug of the lock, each first stop surface being positioned at a selected one of a predetermined number of selectable axial positions (a, b), the code exhibits a code cut angle and code surfaces which are radially separated by an integer multiple of a code surface pitch, p, and in that the selectable axial positions for the first stop surfaces are axially separated by a stop separation distance x, wherein x0.5p*tan .

19. A key blank for producing a key according to claim 18, which key blank comprises a key bow arranged in a rear end of the key, a key blade which protrudes forwardly from the key bow and at least two first stop surfaces, each first stop surface facing forward and being positioned at a selected one of a predetermined number of selectable axial positions (a, b), the first stop surfaces are arranged adjacent each other and that the selectable axial positions (a, b) for the first stop surfaces are axially separated by a stop separation distance x, which is equal or greater than 0.5*p*tan , wherein p is the code surface pitch and is the code cut angle of a code which is cut into the blade when producing a key from the key blank and which code is detectable by code sensing members of a cylindrical plug comprised in a cylinder lock of the system.

20. A cylinder lock for a system according to claim 1, which cylinder lock comprises a housing having a cylindrical bore and a cylindrical plug with code sensing members for detecting a code of an inserted key, which plug is rotatably journaled in the housing about a rotational axis and which exhibits a front end and a keyway which extends axially from an entrance opening at the front end, and which is arranged to receive a corresponding key which is insertable to a fully inserted position in the keyway, wherein the plug is provided with at least two second stop surfaces which are arranged to define the fully inserted position of the key in the keyway by contacting corresponding first stop surfaces arranged at the corresponding key, each second stop surface being positioned at a selected one of a predetermined number of selectable axial positions (A, B) the second stop surfaces are arranged adjacent each other, at or in proximity to the entrance opening of the keyway and that the selectable axial positions (A, B) for the second stop surfaces are axially separated by a stop separation distance x, which is equal or greater than 0.5*p*tan , wherein p is the code surface pitch and is the code cut angle of the code of a key for operating the cylinder lock.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0046] In the following detailed descriptions of exemplifying embodiments will be given with reference to the figures, in which:

[0047] FIG. 1a is a perspective view of a cylinder lock forming part of a system according to an embodiment of the invention. FIG. 1b shows a portion in enlarged scale of the lock shown in FIG. 1a and FIG. 1c is a perspective view of a key forming part of the system.

[0048] FIG. 2a is a perspective view of a lock with a corresponding key inserted and FIG. 2b is a partial magnification thereof.

[0049] FIG. 3a is a top view of key and FIG. 3b is a partial magnification thereof.

[0050] FIG. 4a is a side view of the key shown in FIG. 3a and FIG. 4b is a partial magnification thereof.

[0051] FIG. 5a is a top view of a cylinder lock and FIG. 5b is a partial magnification thereof.

[0052] FIG. 6a is a longitudinal section through a cylinder lock with an inserted key and FIG. 6b is a partial magnification thereof. Whereas FIG. 6c is a top view of the same lock and key and FIG. 6d is a partial magnification thereof.

[0053] FIG. 7a is a longitudinal section through the lock shown in FIG. 6a but with another key and FIG. 7b is a partial magnification thereof. FIG. 7c is a top view of the same lock and key and FIG. 7d is a partial magnification thereof.

[0054] FIG. 8a is a top view of a cylinder lock and FIG. 8b is a partial magnification thereof.

[0055] FIG. 9a is a top view of a key and FIG. 9b is a partial magnification thereof.

[0056] FIG. 10a is a perspective view of a cylinder lock with inserted key and FIG. 10b is a partial magnification thereof. FIG. 10c is a perspective view in enlarged scale of the key shown in FIGS. 10and b.

[0057] FIG. 11a-c are a first side view, an opposite side view and a perspective view respectively of a key. FIG. 11d is a partial magnification of that key.

[0058] FIG. 12 is a schematic diagram representing the keys and cylinder locks in a master key system according to the invention.

[0059] FIG. 13a is a longitudinal section in enlarged scale through a cylinder lock with an inserted key and FIG. 13b is a corresponding section illustrating the key shown in FIG. 13a when inserted into another cylinder lock.

[0060] FIG. 14a a perspective view of a cylinder lock according to a further embodiment, in a partly disassembled state. FIG. 14b shows a portion in enlarged scale of the lock shown in FIG. 14a.

[0061] FIG. 15a is a perspective view of the lock shown in FIG. 14a, when assembled. FIG. 15b shows a portion in enlarged scale of the lock shown in FIG. 15a.

[0062] FIG. 16a is a perspective view of the lock shown in FIG. 15a with a key inserted and FIG. 16b shows a portion in enlarged scale thereof.

[0063] FIG. 17a is a perspective view of a cylinder lock according to a further embodiment. FIG. 17b shows a detail thereof in enlarged scale and FIG. 17c is a bottom view of the detail shown in FIG. 17b

DETAILED DESCRIPTION OF EMBODIMENTS

[0064] FIG. 1a illustrates a cylinder lock 100 which forms part of a cylinder lock and key system according to the invention and FIG. 1b shows in enlarged scale a detail of the lock 100. FIG. 1c illustrates a corresponding correct key 200 for the cylinder lock 100 shown in FIG. 1a. The cylinder lock is a double cylinder pin tumbler lock and comprises a stator or housing 102 with a cylindrical bore. A first cylindrical rotor or plug 104 is received in the bore, rotationally about a longitudinal rotational axis. A second plug (not shown) is received in a bore arranged at the opposite portion of the housing. In the following only the plug 104 shown in the figures will be described. It is however evident that the second plug may be identical with the first plug 104. The plug 104 exhibits a front end 106 and a rear end 108. The plug 104 is provided with an radially enlarged extension 110 which protrudes forwardly, passed a front surface 111 of the housing 102, such that the front end 106 is arranged in front of the front surface 111 of the housing 102. The plug 104 exhibits a profiled keyway 114 which extends longitudinally backwards from an entrance opening 116 at the front end 106 of the plug. The keyway 114 extends in one radial direction to the periphery of the plug 104. The keyway 114 is thus radially open and forms a radial slit in the plug 104.

[0065] The housing 102 and plug 104 are provided with pin tumbler channels receiving upper and lower pin tumblers (not shown) which are arranged to prevent rotation of the plug 104 if not a correct key has been fully inserted in the keyway and to allow rotation when such a key has been fully inserted. When a correctly cut key blade is fully inserted into the keyway, each pair of lower and upper tumbler pins will be positioned with their abutting upper and lower contact surfaces located at a shear line between the rotatable key plug and the stationary housing, so as to enable a turning motion of the key plug in relation to the housing. If an incorrectly cut key is inserted into the key channel, at least one upper or lower pin tumbler will be positioned such that it intersects the shear line to thereby prevent rotation of the plug relative to the housing.

[0066] The plug 104 is provided with a radially protruding cam 118 which follows rotation of the plug for actuating a lock mechanism, e.g. in a lock casing, upon rotation of the plug 104. Such pin tumbler arrangements and cams 118 are well known in the art and are not further described herein.

[0067] As seen in FIG. 1c, the key 200 comprises a key grip or bow 201 arranged at a rear end of the key 200. A profiled key blade 204 extends forwardly in the insertion direction of the key 200 from a front portion of the key bow 201. The profile of the key blade 202 corresponds to the profile of the keyway 114 such that the key blade 202 may be inserted in the keyway 114. The key blade exhibits two opposed lateral sides 204, 206 and two opposed edges 208, 210 connecting the two sides. The upper edge 210 is provided with a cut out code arranged to cooperate with the pin tumblers in the plug 104, when the key blade 202 is inserted in the keyway 114, in a manner known in the art.

[0068] In accordance with the invention, the key 200 is provided with two first stop surfaces 212a, 212b. The two first stop surfaces 212a, 212b are arranged at that edge 210 of the key blade 202, which exhibits the code. In the embodiment shown in FIG. 1c, the two first stop surfaces are arranged side by side on either side of an imaginary radial line of the key blade 202. By imaginary radial line is meant an imaginary line which extends in a radial direction relative to the rotational axis when the key 200, inserted in the keyway 114, is rotated together with the plug 104. As clearly seen in FIG. 1c the two first stop surfaces 212a, 212b are positioned at mutually different axial positions in relation to the key blade 202. In the shown example first surface 212a is positioned axially forward of first stop surface 212b. Both first stop surfaces 212a, 212b are planar and arranged in parallel with the cross sectional plane of the key blade 202. The first stop surfaces 212a, 212b are further positioned at the junction between the key bow 201 and the key blade 202.

[0069] Now turning to FIGS. 1a and 1b, the plug 104 is provided with two second stop surfaces 112A, 112B. The two second stop surfaces 112A, 112B are arranged at the front end 106 of the plug 104 and defined by the bottom wall of a respective recess formed axially in the extension 110 of the plug 104. The second stop surfaces 112A, 112B are further arranged side by side at either side of an imaginary radial line of the plug 104. Additionally, the second stop surfaces 112A, 112B are arranged at the radial end of the keyway 114 which is opposite to the radially open end of the keyway 114. The two second stop surfaces 112A and 112B are separated axially such that they are arranged at different axial positions of the plug, the second stop surface 112B being positioned forward of the second stop surface 112A.

[0070] At the example shown in FIGS. 1a-1c the axial distance between the two second stop surfaces 112A and 112B is equal to the axial distance between the two first stop surfaces 212a and 212b. Hence, at this example, one first stop surface 212a will make contact with the corresponding second stop surface 112A and the other first stop surface 212b will simultaneously make contact with the corresponding second stop surface 212B during insertion of the key blade 202 into the keyway 114. When these simultaneous mutual contacts occur, further insertion of the key blade 202 into the keyway 114 is prevented and the key has thus reached is fully inserted position. Since, in this example, the key 200 is a correct key for the lock 100, this fully inserted position results in that the intended code surfaces of the key blade 202 are aligned with the corresponding pin tumbler channels in the plug 204, such that the pin tumblers are displaced to their respective releasing positions and the plug is released from the housing for allowing rotation of the plug 204.

[0071] However, and as illustrated in FIG. 2a-b both first stop surfaces 212a and 212b need not to be in contact with a corresponding second stop surface 112A, 112B for defining the correct fully inserted position. Here, only one first stop surface 212b makes contact with the corresponding second stop surface 112B for defining the correct fully inserted position. At this example first stop surface 212a is arranged axially behind first stop surface 212b and second stop surface 112A is arranged axially behind second stop surface 112B such that this pair of first 212a and second 112A stop surfaces may not come in mutual contact.

[0072] Now, the different keys and cylinder locks comprised in the system according to the invention may be varied by positioning the first and second stop surfaces at any respective axial position out of a predetermined number of selectable axial positions. FIGS. 3a-5b illustrates schematically a system at which each first 412a, 412b and second 312A, 312B stop surface may be positioned at any one of three selectable axial positions. The key 400 shown in FIGS. 3a-4b constitutes key no. 7 in FIG. 12 and the lock 300 shown in FIGS. 5a-b constitutes lock no. 3 in FIG. 12. As noted in the table of FIG. 12 this combination of key and lock will define the correct fully inserted position of the key and if the key is provided with a correct code, the key will be able to operate the lock.

[0073] FIGS. 3a-4b illustrate a key 400 provided with two first stop surface 412a, 412b arranged generally as the first stop surfaces 212a, 212b shown in FIG. 1c. As indicated in FIGS. 3b and 4b each first stop surface 412a, 412b may be positioned at any one of three selectable axial positions. In the figures, the selectable positions are indicated by the reference lines +1, 0 and 1. The reference lines are equidistantly separated by an axial stop separation distance x. Line 0 represents a first reference position, line +1 represents a second axial position which is arranged the distance x in front of line 0 and line 1 represents an axial position which is arranged the stop separation distance x behind line 0. In the shown example first stop surface 412a has axial position +1 and first stop surface 412b has axial position 1.

[0074] Correspondingly, FIGS. 5a and 5b illustrate a cylinder 300 and indicate that each second stop surface 312A, 312B may be positioned at any one of three selectable axial positions indicated by reference lines +1, 0 and 1. Also these references lines and the corresponding selectable axial positions are equidistantly separated by the axial stop separation distance x. At the shown example second stop surface 312A is arranged at axial position 1 and second axial position 312B is positioned at axial position +1.

[0075] Just as in the example shown in FIGS. 1a-c, both first stop surfaces 412a, 412b will thus be in contact with a corresponding second stop surface 312A, 312B when the key 400 is fully inserted in the keyway of the cylinder 300.

[0076] FIGS. 8a-9b illustrate a key 800 and a cylinder 700 which forms part of a system according to the invention. At this system, one of the first stop surface 812a of the keys 800 may be positioned at any one axial position of a first set comprising three selectable axial positions, illustrated in the drawings as a=+1, a=0 and =1. Just as in the example shown in FIG. 4b, the selectable axial positions of the first set are equidistantly separated by the axial distance x. The other first stop surface 812b is positioned at one of a second set of selectable axial positions b=+1, b=0 and b=1. Also these selectable axial positions are separated by axial distance x. However at this embodiment, the first set of selectable positions are offset the second set of selectable positions. I.e. each of the selectable positions a of the first set is axially offset a corresponding axial position b of the second set. In the shown example the first set is positioned offset the second set by a distance x/2.

[0077] As shown in FIG. 8b a cylinders 700 of this system have one second stop surfaces 712A which may be positioned at any one of three selectable axial positions A=+1, A=0, and A=1 comprised in a first set of selectable axial positions being axially separated by a distance x. The other second stop surface 712B may be positioned at any one of a second set of selectable axial positions B=+1, B=0 and B=1, also separated by the axial distance x. The first A and second B set of selectable axial positions for the second stop surfaces are offset each other by a distance x/2.

[0078] Such an arrangement of the selectable axial positons for the first 812a, 812b and second 712A, 712B stop surfaces enhances the security of the system since the offset configuration of the selectable axial positions renders it more difficult for unauthorised persons to predict the correct axial positions and reproduce the first stop surfaces correctly at an unauthorized attempt to copy the key.

[0079] FIG. 12 is a schematic diagram illustrating how a comparatively small master key system may be configured by utilizing nine cylinder locks and nine keys of the above described type. The keys comprised in the system are thus provided with two first stop surfaces, each of which may be positioned at any one of three selectable axial positions on the key. The cylinder locks comprise plugs provided with two second stop surfaces, each of which may be positioned at any one of three selectable axial positions at the front end of the plugs. In the diagram, the axial positions a, b=+1, 0 and 1 for the two first stop surfaces of each key numbered 1-90 are indicated in the second left column. Correspondingly, the axial positions A, B=+1, 0 and 1 for the two second stop surfaces of each plug numbered 1-9 are indicated in the second upmost row. Squares marked with an X indicate compatible combinations of key and plug whereas blank squares represents incompatible combinations. From the diagram it may be seen e.g. that key No. 1 constitutes a master key which is operable in cylinders No. 3 and 6-9, whereas key No. 3 is a master key which is operable in cylinder No 1, 4 and 7 and that key No. 9 is a one to one key operable only in cylinder No. 9.

[0080] The invention thus provides for that a comparatively high number of possible permutations are readily achieved merely by varying the axial positions of first and second stop surfaces.

[0081] A particular advantage is achieved if the equidistant axial stop separation distance x between the selectable axial positions is chosen with respect to the geometry of the code arranged on the key. FIG. 13a shows in enlarged scale a portion of a key blade 1402 of a conventional notched correct key 1400 inserted in the plug 1304 of a pin tumbler lock 1300. The key blade 1402 is provided with a number of code surfaces 1451, 1452, 1453 which are separated axially along the coded edge 1410 of the key blade 1402. The plug is provided with a corresponding number of code sensing pin tumblers 1351, 1352, 1353 which are axially separated by the same distance as the code surfaces, such that each code surface 1451, 1452, 1453 is radially aligned with a corresponding pin tumbler 1351, 1252, 1253 when the correct key is fully inserted. Each code surface is radially positioned at a certain radial position or code height which is selected out of a number of possible radial positions. These selectable radial positions for the code surfaces are radially separated by an equidistant pitch (p). In FIG. 13a the pitch (p) is indicated as the radial distance between code surface 1351 and 1353. These two code surfaces 1351, 1352 are thus positioned at the smallest possible radial distance between any code surfaces that are not on the same code height. The code surfaces 1351, 1352, 1353 are further arranged as the respective top of a generally truncated equilateral triangular code cut 1455. Both sides of the triangular cut 1455 exhibits an angle to the radial direction. This angle constitutes a code cut angle of the code and is equal for all code surfaces.

[0082] The key 1400 is provided with two first stop surfaces 1412a, 1412b. First stop surface 1412a is positioned at one of three possible positions a, which possible positions are equidistantly separated by a stop separation distance x. Correspondingly, first stop surface 1412b is positioned at one of three possible positions b, which possible positions are equidistantly separated by a stop separation distance x. The possible positions for the first stop surface 1412b are longitudinally offset in relation to the possible positions for the first stop surface 1412a by a distance x/2. In the shown example first stop surface 1412a is positioned at position a=0 and first stop surface 1412b is positioned at position b=+1. The key 1400 is thus a key No. 6 in the table of FIG. 12.

[0083] The cylinder lock 1300 comprises a housing 1302 and a plug 1304 which are separated by a shear line S. The plug 1304 is provided with two second stop surfaces 1312A, 1312B arranged at the front end of the plug 1304. Second stop surface 1312A is positioned at one of three possible positions A and second stop surface 1312B is positioned at on of three possible positions B. Possible positions A are mutually separated by equidistant stop surface separation distance x and possible positions B are mutually separated by equidistant stop surface separation distance x. The possible positions B are longitudinally offset in relation to possible positions A by x/2. In the shown example both second stop surfaces 1312A, 1312B are positioned at position A=1 and B=1 respectively. As indicated in FIG. 13a, second stop surface 1312B is thus longitudinally offset from second stop surface 1312A by x/2. The cylinder lock 1300 is thus a cylinder lock No. 1 in the table of FIG. 12.

[0084] Now, it has proven advantageous to set the stop separation distance x as shown in FIGS. 3b, 4b, 5b, 14a, 14b and discussed above to a certain value with regard to the above described geometry of the key code. In the shown example it is advantageous to set the stop separation distance x to a value which is equal to or greater than half of the pitch p multiplied by tan , i.e.;

x0.5 p tan

[0085] By this means it is assured that the code surfaces of a key comprised in the system but intended not to open this particular lock of the same system will not coincidentally be aligned with any pin tumbler when a key not having the correct first stop surfaces positions in relation to the plug in question is inserted into the plug. Such an incorrect combination is illustrated in FIGS. 7b and d, where it is seen that the pin tumblers of the cylinder 500 are not aligned with the code surfaces of the key 600, which key does not have first stop surfaces that correspond to the second stop surfaces of the plug 500. This is also shown in greater detail in FIG. 13b.

[0086] FIG. 13b illustrates the key 1300 shown in FIG. 13a, when it has been fully inserted into a different cylinder lock 1300 of the same system. Also this cylinder lock 1300 is provided with pin tumblers 1351, 1352, 1353 and with two second stop surfaces 1312A, 1312B. Since the cylinder lock 1300 is comprised in the same system as cylinder lock 1300 and key 1400 the second stop surface 1312A is positioned at one of three possible positions A which are mutually separated by the same stop separation distance x as second stop surface 1312A of key 1300. Correspondingly second stop surface 1312B is positioned at one of three possible positions B, which are mutually separated by stop separation distance x. As at cylinder lock 1300 the possible positions B are longitudinally offset to the possible positions B by x/2. At cylinder lock 1300 first stop surface 1312A is positioned at position A=1 and second stop surface 1312B is positioned at position B=0. The cylinder lock 1300 is thus a cylinder lock No. 2 in the table of FIG. 12. As seen in this table such cylinder locks No. 2 are not compatible with keys No. 6 and thus not with key 1400 shown in FIGS. 14a and 14b.

[0087] A seen both in FIGS. 17a-b and 13a-b, the misalignment between the code surfaces 1451, 1452, 1453 of the key 1400 and the corresponding pin tumblers 1351, 1352, 1353 causes the pin tumblers to be radially displaced out of their releasing position between the plug 1304 and the cylinder housing 1302. As seen in FIG. 13b all shown pin tumblers 1351, 1352, 1353, intersects the shear line S whereby rotation of the plug 1304 is not possible. By selecting the stop surface separation distance x, sufficiently large in relation to the code cut angle and the pitch p, it is assured that the radial displacement of the pin tumblers 1351, 1352, 1353 is large enough to ensure that the pin tumblers are positioned in an interlocking position between the plug 1304 and housing 1302 , i.e. a position where the pin tumblers 1351, 1352, 1353 securely intersect the shear line S between the plug 1304and the housing 1302.

[0088] If e.g. the code cut angle is 45 and the stop surface separation distance x is larger than 0.5*p*tan , the resulting radial displacement of the pin tumbler will be larger than half the pitch. A too small radial displacement could prevent a secure interlocking between the plug and the housing. In particular, manufacturing tolerances and pin tumbler end chamfers or crowning may result in that the pin tumblers, upon rotation of the plug, are forced away from the shear line such that they do not intersect the shear line, thereby incorrectly allowing continued rotation of the plug relative to the housing. With the chosen smallest stop separation distance it is however assured that the pin tumblers will be radially displaced long enough not to allow the pin tumblers to be forced away from the shear line by rotating the key.

[0089] Preferably, the stop surface separation distance should also be smaller than a certain value to assure that the pin tumblers are not coincidently displace to the next code level. Advantageous x is chosen smaller or equal to 0.8*p* tan . By this means it is assured that using a key with incorrect first stop surfaces does not run the risk of the pin tumblers to be radially displaced a full pitch distance where it could coincidently be positioned such that the pin tumbler does not intersect the shear line. If e.g. the code cut angle is 45 and the code separation distance x is smaller than or equal to 0.8*p*tan , the pin tumblers will be radially displaced a distance which is smaller than or equal to 0.8*p. At such a limited radial displacement the risk of an end portion of the pin tumblers to be coincidently positioned in proximity to the sear line is eliminated.

[0090] Also at dimpled keys, the same principle for setting the stop separation distance x in relation to the code geometry may advantageously be utilized. In such instances the code cut angle is the angle between the conically sloping code dimple walls and the central axis of the dimpled code recess.

[0091] In practice, the code cut angle is, both at sawn or cut keys and at dimpled keys set within the interval of 40-60.

[0092] FIGS. 10a-c illustrate a cylinder 900 and a key 1000 which form part of a system according to another embodiment of the invention. At this embodiment the cylinder 900 and key 1000 are generally of the same type as described above. Also at this embodiment, two first stop surfaces 1012a, 1012b are arranged adjacent a common edge 1010 of the key blade 1002. However at this embodiment one 1012a of the first stop surfaces is arranged radially outside of the other 1012b first stop surface. Both first stop surfaces are planar and parallel with the cross sectional plane of the key blade 1002.

[0093] Correspondingly, the cylinder 900 comprises two second stop surfaces 912A, 912B, one 912A of which is arranged radially outside of the other 912B, at the front end 906 of the plug 904. Also at this embodiment the second stop surfaces are defined by respective recesses arranged at the radial end being opposite to an radially open end of the keyway.

[0094] FIG. 11a-d illustrate a further key 1100 which may form part of a system according to the invention. This key 1100 is a so called reversible dimpled key comprising a key bow 1101 and a key blade 1102. The key blade 1102 exhibits two opposed lateral sides 1104, 1106 provided with code dimples 1107 and two opposed edges 1108, 1110 connecting the lateral sides 1104, 1106. Two primary first stop surfaces 1112a, 1112b are arranged side by side at either side of an imaginary radial line in proximity to a first edge 1110 of the key blade. Two secondary first stop surfaces 112a, 112b are arranged side by side at either side of an imaginary radial line in proximity to the second edge 1108 of the key blade 1102. The secondary first stop surfaces 1112a, 1112b are arranged symmetrically to the primary first stop surfaces 1112a, 1112b with respect to a central axis of the key blade 1102. By this means the reversible key 1100 may be inserted in and operable with a keyway of a plug (not shown) at which keyway second stop surfaces of the type illustrated in FIGS. 1a and 1b are arranged at the non open radial end of a radially open keyway. By means of the symmetrically arranged primary 1112a, 1112b and secondary 112a, 112b first stop surfaces, the key may be inserted in the keyway and cooperate with the second stop surfaces irrespective if the key is inserted in a first rotational position or a second rotational position being rotated 180 relative to the first rotational position.

[0095] FIGS. 14a-16b illustrate an embodiment where the second stop surfaces 1512A, 1512B are arranged on a separate insert 1560 which is removably fixed to the plug 1504. As best seen in FIG. 14b the plug 1504 is here provided with a radially extending T-shaped grove 1570 exhibiting a cross section with a wider portion 1571 and a narrower portion 1572. The groove is arranged at the front end of the plug and extends from the envelope surface of an enlarged extension 1510 of the plug radially towards the rotational axis of the plug 1504, such that a radial inner portion of the groove 1570 debouches in the keyway 1514.

[0096] The insert 1560 is provided with a rear portion 1561 and a front portion 1562. The rear portion 1561 is wider than the front portion 1562 and is, when mounted, received in the wider portion 1571 of the T-shaped groove 1570. When mounted, the front portion 1562 is received in the narrower portion 1572 of the T-shaped groove 1570. The radial outer end surface 1563 of the insert 1560 is curved with the same curvature as the envelope surface of the radially enlarged extension 1510 of the plug 1504. When fully mounted a rear portion of the extension 1510 and a portion of the radial outer end surface 1563 are received in a bore 1565 of the housing 1502, such that the insert 1560 is prevented from radial outward movement. Correspondingly, the insert is prevented from moving forwardly by the insert's wider portion 1561 being received in the wider rear portion 1571 of the T-shaped groove 1571.

[0097] The insert 1560 is thus form-locked in position in the plug 1504 and may rotate together with the plug 1504 within the bore of the housing 1502.

[0098] Two second stop surfaces 1512A and 1512B are arranged side-by-side at the front of the insert's 1560 narrower front portion 1562. At the shown example, both second stop surfaces 1512A, 1512B are arranged within the narrower front portion 1572 of the T-shaped groove 1570, such that the second stop surfaces 1512A, 1512B are arranged in a recess at the front end of the plug 1504. However, by varying the axial thickness or length of the insert's narrower front portion 1562, at the position of the second stop surfaces, it is possible to vary the axial positions of the second stop surfaces. It is e.g. possible to arrange either or both second stop surface in axial level with the front surface 1506 of the plug 1504. Either or both second stop surfaces 1512A, 1512B may also be arranged such that they protrude axially in front of the front end surface 1506 of the plug. One second stop surface may also be arranged recessed in the plug and another in level with or protruding in front of the front end surface 1506 of the plug 1504. Additionally the number of second stop surfaces arranged on the insert may also be varied, such that the insert is provided with three, four or more second stop surfaces. Further more, the second stop surfaces may be arranged radially aligned at different radial distances from the rotational axis of the plug. It is also possible that a number of second stop surfaces are arranged at the insert in different combinations of both radially separated and side by side positions. In the shown example both second stop surfaces 1512A, 1512B are arranged on the same insert 1560. It is however also possible to arrange each second stop surface on a separate insert or to arrange different number of stop surfaces on different separate inserts.

[0099] Arranging the second stop surfaces on one or a number of removable inserts allows for a number of advantages. E.g. several or all plugs forming part of a system may be identically manufactured to thereafter deciding the desirable second stop surface configuration be selecting one or several corresponding inserts when assembling the cylinder locks. Additionally, the use of removable stop surface inserts also allows for that the second stop surface configuration for a specific lock cylinder may be repeatedly changed.

[0100] FIGS. 14a and 14b illustrate the insert 1560 before being inserted into the plug and before the plug 1504 has been assembled with the housing 1502. FIGS. 15a and 15b illustrates the same lock fully assembled. FIGS. 16a and 16b illustrates the same lock with a correct key 1600 inserted

[0101] FIG. 17a-c illustrate a cylinder 1700 comprised in a system according to a further embodiment of the invention. This cylinder 1700 comprises a cylinder housing 1702 and a plug 1704. Two second stop surfaces 1712A, 1712B are arranged at the front end 1706 of the plug 1704. At this embodiment, just as at the cylinder 100 shown in FIG. 1, one second stop surface 1712A is defined by the bottom wall of a recess arranged in the front end 1706 of the plug 1704. The other second stop surface 1712B is defined by a front surface of a forwardly projecting boss, pimple or dog 1718 which is formed integral with the plug 1704 and protrudes forwardly from the front end surface of the plug 1704. An advantage of arranging at least one of the second stop surfaces at such an integral and forwardly projecting boss 1718 is that the number of possible positions for the second stop surfaces may be increased without the need of a forward extension of the entire plug. Thus, a great number of possible stop surface combinations may be achieved while still limiting the space needed to be occupied in front of the front end of the cylinder housing 1702. This constitutes an advantage e.g. when the cylinder lock is to be provided with ad on accessories such as protective caps, so called defenders, security escutcheons or the like which are mounted around the front end of the cylinder housing. Since, by this means, only the comparatively small boss 1718 protrudes in front of the front end of the cylinder housing, already existing such accessories may be used without the need of redesign or adaptation.

[0102] It is to be understood that the invention is not limited to the exemplifying embodiments shown in the drawings and described above. Instead the invention may freely be varied within the scope of the appended claims. For instance, in the examples given above the keys and plugs are provided with two first stop surfaces and two second stop surface respectively. Naturally, the keys and plugs may be provided with a higher number of first and second stop surfaces. For each compatible key and plug combination the number of first stop surfaces should preferably correspond to the number of second stop surfaces. The invention may also be varied by varying the predetermined number of selectable axial positions for the first and second stop surfaces. For example, the number of selectable axial positons of the first and second stop surfaces may be 2, 4, 5, 6 or any higher integer number. It is also foreseeable that the first stop surfaces may be positioned at any one of a first predetermined number of axial positions whereas the second stop surfaces may be positioned at any one of a second different number of predetermined axial positions. Further more, each of the first stop surfaces may be positioned at any one of a different predetermined number selectable axial positions. Each corresponding second stop surface should then preferably be positioned at any one of a corresponding number of selectable axial positions.

[0103] At least one first stop surfaces of the type illustrated in FIG. 1c may be combined with at least one first stop surface of the type illustrated in FIG. 10c. In such a case one first stop surface may be arranged both radially outwards of another first stop surface and laterally at another side of and imaginary radial line than the other first stop surface. The second stop surfaces should then be arranged mutually in a corresponding manner.

[0104] In the shown examples the code surfaces arranged on the sawn keys are formed as the planar bottom surfaces of truncated equilateral triangular depressions in the key blade. The code surfaces may however also be formed with other geometries such as e.g. as a acute or rounded apex of a triangle. At dimpled keys the code surfaces may be formed e.g. by depressions formed as truncated cones, as acute cones, as cones with spherical apexes or as semi spherical depressions.

[0105] Here follows a set of embodiments enumerated with roman numerals.

[0106] I. A cylinder lock and key system including,

cylinder locks of the kind comprising a housing having a cylindrical bore; and
a cylindrical plug which is rotatably journaled in the housing about a rotational axis and which exhibits a front end and a keyway which extends axially from an entrance opening (116) at the front end; and keys of the kind comprising a key bow; and a key blade which is insertable in a forward direction to a fully inserted position in the keyway of corresponding locks and rotatable about the rotational axis when inserted; wherein the plugs and keys are provided with cooperating stop surfaces for defining the fully inserted position of the keys in the keyways, which cooperating stop surfaces comprise [0107] at least two first stop surfaces arranged at each key, each first stop surface facing forward in the insertion direction and being positioned at a selected one of a predetermined number of selectable axial positions, and [0108] at least two second stop surfaces arranged at the front end of each plug, each second stop surface facing forward relative to the plug and being positioned at a selected one of the predetermined number of selectable axial positions; and
wherein the first and second stop surfaces are arranged such that at least one first stop surface is in contact with a corresponding second stop surfaces when a correct key is fully inserted in the keyway of a corresponding lock, characterized in that
at least two first stop surfaces of each key are arranged adjacent each other and that
at least two second stop surfaces of each lock are arranged adjacent each other, at or in proximity to the entrance opening of the keyway.

[0109] II. A cylinder lock and key system according to embodiment I, wherein the key blades exhibit two mutually opposing sides and two mutually opposing edges joining the opposing sides and wherein the first stop surfaces are arranged at or in proximity to a common first edge.

[0110] III. A cylinder lock and key system according to embodiment I or II, wherein the keyway and the entrance opening of each lock are open in one radial direction and wherein the second stop surfaces are arranged at a radially closed end of the entrance opening being opposite to the radially open end.

[0111] IV. A cylinder lock and key system according to embodiments II and III, wherein the first edge of the key blade is an edge which, in the fully inserted position, is positioned proximal to the radially closed end of the keyway.

[0112] V. A cylinder lock and key system according to any of embodiments I-IV, wherein the first stop surfaces are arranged mutually side by side on either side of an imaginary radial line of the key blade and the second stop surfaces are arranged mutually side by side on either side of an imaginary radial line of the plug.

[0113] VI. A cylinder lock and key system according to any of embodiments I-V, wherein the first stop surfaces are arranged at mutually different radial positions of the key blade and the second stop surfaces are arranged at mutually different radial positions of the plug.

[0114] VII. A cylinder lock and key system according to any of embodiments I-VI, wherein the number of selectable axial positions for the first and second stop surfaces are 2-5, preferably 3.

[0115] VIII. A cylinder lock and key system according to any of embodiments I-VII, wherein the selectable axial positions for the first and second stop surfaces are equidistantly separated.

[0116] IX. A cylinder lock and key system according to any of embodiments I-VIII, wherein the keys are reversible and comprise at least two primary first stop surfaces arranged at or proximity to a first edge of the key blade and at least two secondary first stop surfaces arranged at or proximity a second edge of the key blade, which secondary first stop surfaces are arranged symmetrically to the primary first stop surfaces with respect to a central axis of the key blade.

[0117] X. A cylinder lock and key system according to any of embodiments I-IX, wherein at least one second stop surface is arranged in a recess formed in the front end of the plug.

[0118] XI. A cylinder and key system according to any of embodiments I-X, wherein the cylinder locks comprise pin tumbler locks or disc tumbler locks and the keys are of the conventional notched key type, dimpled key type , engraved key type, side coded key type or disc cylinder key type.

[0119] XII. A cylinder lock and key system according to any of embodiments I-XI, wherein the selectable axial positions for the first and second stop surfaces are equidistantly separated by a stop separation distance; each of the first stop surfaces being positioned at a selected one of the predetermined number of a respective set of selectable axial positions, the selectable positions of one set being axially offset to at least one other set and wherein each of the second stop surfaces are positioned at a selected one of the predetermined number of a respective set of selectable axial positions, the selectable positions of one set being axially offset to at least one other set.

[0120] XIII. A cylinder lock and key system, according to embodiment XII, wherein at least two sets of selectable axial positions for the first stop surfaces are axially offset by half the equidistant stop separation distance and wherein at least two sets of selectable axial positions for the second stop surfaces are axially offset by half the equidistant stop separation distance.

[0121] XIV. A cylinder lock an key system according to any of embodiments I-XII, wherein at least one second stop surface is arranged on an insert which is removably fixed to the plug.

[0122] XV. A cylinder lock and key combination including, a cylinder lock comprising a housing having a cylindrical bore; and a cylindrical plug which is rotatably journaled in the housing about a rotational axis and which exhibits a front end and a keyway which extends axially from an entrance opening at the front end; and a key comprising a key bow; and a key blade which is insertable in a forward direction to a fully inserted position in the keyway of corresponding locks and rotatable about the rotational axis when inserted;

wherein the plug and key are provided with cooperating stop surfaces for defining the fully inserted position of the key in the keyway, which cooperating stop surfaces comprise [0123] at least two first stop surfaces arranged at the key, each first stop surface facing forward in the insertion direction; and [0124] at least two second stop surfaces arranged at the front end of the plug, each second stop surface facing forward relative to the plug; and
wherein the first and second stop surfaces are arranged such that at least one first stop surface is in contact with a corresponding second stop surfaces when the key is fully inserted in the keyway of the lock,
characterized in that
the at least two first stop surfaces are arranged adjacent each other and that the at least two second stop surfaces of the lock are arranged adjacent each other, at or in proximity to the entrance opening of the keyway.

[0125] XVI. A key for a cylinder lock and key system according to any of embodiments I-XIV, which key comprises a key bow and a key blade with a code which key blade is insertable to a fully inserted position in a keyway of corresponding locks and rotatable about a rotational axis when inserted which key is provided with at least two first stop surfaces which are arranged to define the fully inserted position of the key in the keyway by contacting corresponding second stop surfaces arranged at a plug of the lock, each first stop surface being positioned at a selected one of a predetermined number of selectable axial positions, characterized in that the first stop surfaces are arranged adjacent each other.

[0126] XVII. A key blank for producing a key according to claim XVI, which key blank comprises a key bow arranged in a rear end of the key, a key blade which protrudes forwardly from the key bow and at least two first stop surfaces, each first stop facing forward and being positioned at a selected one of a predetermined number of selectable axial positions, characterized in that the first stop surfaces are arranged adjacent each other.

[0127] XVII. A cylinder lock for a system according to any of embodiments I-XIV, which cylinder lock comprises a housing having a cylindrical bore and a cylindrical plug which is rotatably journaled in the housing about a rotational axis and which exhibits a front end and a keyway which extends axially from an entrance opening at the front end, and which is arranged to receive a corresponding key which is insertable to a fully inserted position in the keyway, wherein the plug is provided with at least two second stop surfaces which are arranged to define the fully inserted position of the key in the keyway by contacting corresponding first stop surfaces arranged at the corresponding key, each second stop surface being positioned at a selected one of a predetermined number of selectable axial positions characterized in that the second stop surfaces are arranged adjacent each other, at or in proximity to the entrance opening of the keyway.