METHOD AND APPARATUS FOR APPLYING NOISE REDUCING ELEMENTS TO TYRES FOR VEHICLE WHEELS AND TYRES PROVIDED WITH SUCH NOISE REDUCING ELEMENTS

Abstract

The present invention relates to a method and an apparatus for applying noise reducing elements to tyres for vehicle wheels. Noise reducing elements (12), all equal to each other, are fed in succession on a conveyor (20) according to a predetermined path and are oriented on the predetermined path all in the same way. Tyres (2) of different sizes (C, P) are fed in succession on a conveyor (20) up to an application station (34). In the application station (34), the noise reducing elements (12) are picked up from the conveyor (20) and applied to radially inner surfaces of the tyres (2). The application comprises: arranging the noise reducing elements (12) with the larger dimension (L) directed in a circumferential direction or arranging the noise reducing elements (12) with the larger dimension (L) directed in an axial direction as a function of the sizes (C, P) of the tyre (2) in which they are applied.

Claims

1-24. (canceled)

25. A method for applying noise reducing elements to tyres for vehicle wheels, comprising: feeding, in a sequence, noise reducing elements according to a predetermined path, wherein the noise reducing elements all have a same shape and all have in plan a substantially same larger dimension and a same smaller dimension; feeding, in a sequence, a plurality of tyres for vehicle wheels, each tyre of the plurality has a size, wherein the size of at least one tyre is different from the size of at least one other tyre of the plurality; picking up the noise reducing elements from the predetermined path; and applying the noise reducing elements to a radially inner surface of each tyre of the plurality, wherein applying comprises: orienting the noise reducing elements as a function of the size of each tyre of the plurality to which the noise reducing elements are applied, and wherein orienting comprises: arranging the noise reducing elements with the larger dimension directed in a circumferential direction or an axial direction with respect to each tyre of the plurality to which the noise reducing elements are applied.

26. The method according to claim 25, wherein orienting is carried out as a function of a ratio of a maximum section width of each tyre of the plurality to which the noise reducing elements are applied and the larger dimension of the noise reducing elements.

27. The method according to claim 26, wherein, if the ratio between the maximum section width and the larger dimension is smaller than a predefined value, orienting comprises: arranging the noise reducing elements with the larger dimension directed in the circumferential direction.

28. The method according to claim 26, wherein, if the ratio between the maximum section width and the larger dimension is greater than a predefined value, orienting comprises: arranging the noise reducing elements with the larger dimension directed in the axial direction.

29. The method according to claim 25, further comprising: measuring the sizes of the plurality of tyres, and then orienting the noise reducing elements.

30. The method according to claim 29, wherein measuring the sizes of the plurality of tyres comprises: measuring a maximum section width of each tyre of the plurality.

31. The method according to claim 25, wherein a number of the noise reducing elements is applied in each tyre, wherein the number is a function of an inner diameter of the radially inner surface of each tyre of the plurality to which the number of noise reducing elements is applied.

32. The method according to claim 25, wherein for each tyre of the plurality, the noise reducing elements are applied with a circumferential distance between each noise reducing element, and wherein the circumferential distance is a function of an inner diameter of the radially inner surface of the tyre to which the noise reducing elements are applied.

33. The method according to claim 25, wherein picking up comprises: picking up a single noise reducing element of the noise reducing elements at a time.

34. The method according to claim 25, wherein picking up comprises: picking up at least two noise reducing elements of the noise reducing elements at a time.

35. The method according to claim 25, wherein applying the noise reducing elements further comprises: applying a single noise reducing element of the noise reducing elements at a time.

36. The method according to claim 25, wherein applying the noise reducing elements further comprises: applying at least two noise reducing elements of the noise reducing elements at a time.

37. The method according to claim 25, further comprising, after picking up and before applying, a movement chosen from translating and rotating the noise reducing elements picked up.

38. The method according to claim 25, wherein the noise reducing elements are all oriented on the predetermined path with their larger dimensions mutually facing and mutually parallel.

39. The method according to claim 25, wherein the noise reducing elements are all oriented on the predetermined path with their smaller dimensions mutually facing and mutually parallel.

40. A plurality of tyres for vehicle wheels, wherein each tyre has a size, and the size of at least one tyre is different from the size of other tyres of the plurality; and comprising a plurality of noise reducing elements, wherein the noise reducing elements all have a same shape and all have in a plan a substantially same larger dimension and a same smaller dimension, wherein the noise reducing elements are applied to radially inner surfaces of each tyre of the plurality; and wherein the noise reducing elements applied to at least one tyre of the plurality have the larger dimension directed in a circumferential direction and the noise reducing elements applied to the other tyres of the plurality have the larger dimension directed in an axial direction.

41. The plurality of tyres according to claim 40, wherein the sizes of the plurality of tyres are chosen from predefined ranges in view of the larger and smaller dimensions of the noise reducing elements applied to the plurality of tyres.

42. The plurality of tyres according to claim 40, wherein each tyre of the plurality has a ratio of a maximum section width of the tyre and the smaller dimension of the noise reducing elements greater than a predefined value.

43. The plurality of tyres according to claim 42, wherein the predefined value is greater than 1.2.

44. The plurality of tyres according to claim 40, wherein each tyre of the plurality has a ratio of a maximum section width of the tyre and the larger dimension of the noise reducing elements smaller than a predefined value.

45. The plurality of tyres according to claim 44, wherein the predefined value is smaller than 1.5.

46. An apparatus for applying noise reducing elements to a tyre for vehicle wheels, comprising: a conveyor extending along a predefined path, wherein the conveyor supports and advances in a sequence a plurality of noise reducing elements; an application station, wherein the application station receives the tyre at a time coming from a production line of tyres; a picking up and application device comprising a picking up and application head, wherein the picking up and application head moves between the conveyor and the application station for picking up at least one noise reducing element of the plurality at a time and applying the at least one noise reducing element on a radially inner surface of the tyre received in the application station; and a control unit operatively connected to the picking up and application device, wherein the control unit drives the picking up and application device to orient the picking up and application head and the at least one noise reducing element as a function of a size of the tyre in which said at least one noise reducing element is applied; wherein orienting the at least one noise reducing element comprises: arranging the at least one noise reducing element with a larger dimension of the at least one noise reducing element directed in a circumferential direction with respect to the tyre or arranging the at least one noise reducing element with the larger dimension directed in an axial direction with respect to the tyre.

47. The apparatus according to claim 46, wherein the picking up and application device is a robot arm, and wherein the picking up and application head is carried at a terminal end of the robot arm.

48. The apparatus according to claim 46, wherein the picking up and application head comprises a gripping surface having a length and a width, wherein the width is smaller than the length and wherein the gripping surface receives, holds, and releases the at least one noise reducing element of the plurality one at a time; and the gripping surface engages with a first side of the at least one noise reducing element opposite to a second side of the at least one noise reducing element when the second side lies resting on the predefined path defined by the conveyor.

49. The apparatus according to claim 48, wherein the gripping surface is a cylindrical portion.

50. The apparatus according to claim 48, wherein the control unit drives the picking up and application device according to the following steps: placing the gripping surface of the picking up and application head in contact with the first side of the at least one noise reducing element when the at least one noise reducing element lies resting on the conveyor; activating a suction device for adhering the first side of the at least one noise reducing element to the gripping surface; moving the picking up and application head with the at least one noise reducing element inside the tyre received in the application station and facing the radially inner surface of the tyre; and contacting and adhering the second side of the at least one noise reducing element carried by the picking up and application head to the radially inner surface of the tyre, wherein moving the picking up and application head with the at least one noise reducing element inside the tyre comprises a movement chosen from translating and rotating the picking up and application head to orient the at least one noise reducing element.

51. The apparatus according to claim 50, wherein, when the picking up and application head faces the radially inner surface of the tyre, the length of the gripping surface is parallel to an axis of rotation of the tyre.

52. The apparatus according to claim 50, wherein, when the picking up and application head faces the radially inner surface of the tyre, the width of the gripping surface is parallel to an axis of rotation of the tyre.

Description

DESCRIPTION OF THE DRAWINGS

[0125] Such description is given hereinafter with reference to the accompanying drawings, provided only for illustrative and, therefore, non-limiting purposes, in which:

[0126] FIG. 1 schematically shows a plant for making tyres for vehicle wheels comprising an apparatus for applying noise reducing elements to tyres for vehicle wheels according to the present invention;

[0127] FIG. 2 shows a detailed top view of the apparatus for applying noise reducing elements in FIG. 1;

[0128] FIG. 3 shows a lateral elevation view of the apparatus in FIG. 2;

[0129] FIG. 4 shows a radial half-section of a tyre made with the plant in FIG. 1;

[0130] FIG. 5 shows a perspective view of a noise reducing element configured for being installed in the tyre in FIG. 8;

[0131] FIG. 6 shows the tyre in FIG. 4 dissected along a centreline plane and a picking up and application head of the apparatus in FIGS. 2 and 3 operatively associated with the tyre;

[0132] FIG. 7 shows the tyre in FIG. 6 dissected along a radial plane;

[0133] FIG. 8 shows a variant of the tyre in FIG. 4 dissected along a centreline plane and the picking up and application head of the apparatus in FIGS. 2 and 3 operatively associated with the tyre;

[0134] FIG. 9 shows the tyre in FIG. 8 dissected along a radial plane;

[0135] FIG. 10 schematically shows a perspective view of an element of the apparatus in FIGS. 6 and 8;

[0136] FIG. 11 shows a portion of the top view in FIG. 2 with a different arrangement of the noise reducing elements;

[0137] FIG. 12 shows a lateral elevation view of the portion in FIG. 11;

[0138] FIG. 13 shows the view in FIG. 6 with a picking up and application head of the apparatus in FIGS. 11 and 12 operatively associated with the tyre;

[0139] FIG. 14 shows the top view in FIG. 11 with the picking up and application head that picks up one of the noise reducing elements according to a variant of the method;

[0140] FIG. 15 shows the lateral elevation view in FIG. 14;

[0141] FIG. 16 shows a view according to arrow F in FIG. 15;

[0142] FIG. 17 shows the top view in FIG. 14 with the picking up and application head that picks up another noise reducing element;

[0143] FIG. 18 shows the lateral elevation view in FIG. 17;

[0144] FIG. 19 shows a view according to arrow G in FIG. 18;

[0145] FIG. 20 shows the view in FIGS. 6 and 13 with a picking up and application head of the apparatus in FIGS. 14-19 operatively associated with the tyre.

DETAILED DESCRIPTION

[0146] With reference to FIG. 1, reference numeral 1 identifies as a whole a plant for making tyres 2 for vehicle wheels.

[0147] A tyre 2, made in said plant 1, is shown in FIG. 4 and essentially comprises a carcass structure 3 having two carcass plies 4a, 4b. An airtight layer of elastomeric material or so-called liner 5 is applied internally to the carcass ply/plies 4a, 4b. Two annular anchoring structures 6 comprising each a so-called bead core 6a bearing an elastomeric filler 6b in radially outer position are engaged to respective end flaps of the carcass ply or plies 4a, 4b. The annular anchoring structures 6 are integrated in the proximity of zones usually identified by the name of beads 7, at which the engagement between tyre 2 and a respective mounting rim usually occurs. A belt structure 8 comprising belt layers 8a, 8b is circumferentially applied around the carcass ply/plies 4a, 4b, and a tread band 9 is circumferentially overlapped to the belt structure 8. The belt structure 8 can be associated with so-called under-belt inserts 10 placed each between the carcass ply/plies 4a, 4b and one of the axially opposite end edges of the belt structure 8. Two sidewalls 11, extending each from the respective bead 7 to a corresponding lateral edge of the tread band 9, are applied in laterally opposite positions on the carcass plies 4a, 4b.

[0148] Tyre 2 has (FIG. 4), a maximum section width C defined by the maximum width of the cross-section of tyre 2 measured parallel to an axis of rotation X-X of the same and placed at sidewalls 11. Tyre 2 has (FIG. 4) a sectional height H defined as the distance measured along a radial direction between bead 7 and a radially outermost portion of the tread band 9. Tyre 2 has a width P of the tread band 9 measured in a plane perpendicular to the equatorial plane of tyre 2 and tangent to the maximum diameter of tyre 2 when tyre 2 is inflated to the working pressure (i.e. measured along an axial direction).

[0149] Tyre 2 further comprises noise reducing elements 12 shaped as tiles, coupled to a radially inner surface of tyre 2 located at the tread band 9.

[0150] The noise reducing elements 12 are placed astride of a middle plane M of tyre 2 and are arranged sequentially side by side, or slightly spaced apart, along the circumferential extension of tyre 2 itself (FIGS. 4 and 6-9), in a number depending on the size of tyre 2.

[0151] Such noise reducing elements 12 are made of a soundproofing material, i.e. able to dampen or cancel the noise generated by rolling, such as a polymeric foam, preferably of an open cell material, more preferably of polyurethane foam. The soundproofing material has a density of for example about 40 kg/m.sup.3. Their function is to attenuate the noise produced by tyre 2 itself during use.

[0152] Plant 1 shown in FIG. 1 comprises a production line 13 of tyres 2 consisting of a manufacturing apparatus 14 of green tyres 2 and at least one moulding and vulcanisation unit 15 operatively arranged downstream of the manufacturing apparatus 14.

[0153] In the non-limiting embodiment of plant 1 shown in FIG. 1, the manufacturing apparatus 14 comprises a carcass manufacturing line 16 at which forming drums, not shown, are moved between different stations of dispensing semi-finished products designed to form, on each manufacturing drum, a carcass sleeve comprising the carcass plies 4a, 4b, liner 5, the annular anchoring structures and possibly at least part of sidewalls 11.

[0154] At the same time, in an outer sleeve manufacturing line 17, one or more auxiliary drums, not shown, are sequentially moved between different work stations designed to form an outer sleeve on each auxiliary drum, comprising at least the belt structure 8, the tread band 9, and possibly at least part of sidewalls 11.

[0155] The manufacturing apparatus 14 further comprises an assembling station, not shown, at which the outer sleeve is coupled to the carcass sleeve.

[0156] In other embodiments of plant 1, not shown, the manufacturing apparatus 14 may be of different type, for example designed to form all of the above components on a single drum by means of manufacturing devices.

[0157] The manufactured tyres 2 are then transferred to the moulding and vulcanisation unit 15.

[0158] As shown in FIG. 1, an apparatus 18 for applying noise reducer elements 12 to tyres 2 is operatively located downstream of the moulding and vulcanisation unit 15.

[0159] The moulded and vulcanised tyres 2 are moved, by suitable devices not shown, from the moulding and vulcanisation unit 15 into apparatus 18 for applying noise reducer elements 12.

[0160] Tyres 2 coming from the moulding and vulcanisation unit 15 (and thus from the manufacturing apparatus 14) and arriving in apparatus 18 for applying noise reducing elements 12 are not all identical but have different sizes. For example, tyres 2 arrive in apparatus 18 for applying noise reducing elements 12, wherein tyres 2 in one group have the same sizes and tyres 2 in different groups have different sizes.

[0161] Apparatus 18 comprises (FIG. 2) a conveyor 19, such as a conveyor belt or a motorised roller, for feeding tyres 2 coming from the moulding and vulcanisation unit 15. Conveyor 19 is sized to support and carry tyres 2 of different sizes (in particular, maximum diameter and section width), for the reasons that will be described hereinafter.

[0162] Apparatus 18 comprises (FIGS. 2 and 3) a conveyor 20 that develops along a predetermined path. Conveyor 20 is configured for supporting and advancing in a sequence and in a predefined direction D a plurality of noise reducing elements 12 arranged in a row and coming from a feeder, not shown.

[0163] Conveyor 20 comprises a first conveyor 21 having a first upper transport surface 22 configured for supporting the noise reducing elements 12 coming from the feeder.

[0164] As shown in FIG. 5, each noise reducing element 12 is a parallelepiped having the profile of a tile with a rectangular plan shape. The noise reducing element 12 has a first side 23 and a second side 24 opposite the first 23. The noise reducing element 12 has a larger dimension L, for example equal to about 160 mm, a smaller dimension W, for example equal to about 120 mm, and a thickness t, for example equal to about 30 mm.

[0165] As shown in FIGS. 2 and 3, the noise reducing elements 12 are fed in a row with the second sides 24 thereof resting on the first upper transport surface 22 thereof and with the first sides 23 thereof facing upwards.

[0166] In FIGS. 2 and 3, all the noise reducing elements 12 are oriented on the predefined path with the smaller dimensions W thereof mutually parallel and facing each other. The larger dimensions L are thus aligned with the predefined path. In an embodiment variant, shown in FIGS. 11 and 12, the noise reducing elements are fed on the predefined path with the larger dimensions L thereof mutually parallel and facing each other. In this case, the smaller dimensions W are thus aligned with the predefined path.

[0167] Conveyor 20 comprises a second conveyor 25 having a second upper transport surface 26 and operatively associated to a glue deposition device 27. The second conveyor 25 with the glue deposition device 27 are located downstream of the first conveyor 21 with respect to the predefined direction D.

[0168] The glue deposition device 27 comprises a support film 28 bearing a layer of glue, not shown, and wrapped in a first reel 29 and placed below the second conveyor 27. The support film 29, unwrapped from the first reel, 29, passes in support on the second upper transport surface 26 with the layer of glue facing upwards and is then wrapped in a second reel 30, also located below the second conveyor 27.

[0169] The stretch of support film 29 that rests on the second upper transport surface 26 moves along with said second upper transport surface 26 in the predefined direction D.

[0170] The glue deposition device 27 comprises a plate 31 moved by an actuator, not shown. Plate 31 is placed above the second conveyor 25 and is facing towards the second upper transport surface 26. The actuator is configured to move plate 31 from a raised position, in which it lies space apart from the second upper transport surface 26, and a lowered position in which it is carried at said second upper transport surface 26. Plate 31 in the lowered position presses the noise reducing elements 12 coming from the first conveyor 21 and rest on the layer of glue of the support film 28 against said layer of glue so as to cause the passage of the glue from the support film 28 to the second side 24 of each noise reducing element 12. Downstream of the second conveyor 25 and of the glue deposition device 27 is a third conveyor 32 having a third upper transport surface 33 moving in the predefined direction D. The noise reducing elements 12 coming from the second conveyor 25 and carried by the third conveyor 32 are provided with the glue arranged on the second side 24 thereof. The support film 28 wrapped in the second reel 30 is at least partially devoid of the layer of glue.

[0171] The first, second and third conveyor 21, 25, 32 are each defined by a conveyor belt wound on respective motorised rollers.

[0172] The third conveyor 32 is positioned at an application station 34 (FIG. 2) defined by an end portion of conveyor 19.

[0173] In the application station 34 is arranged a picking up and application device 35 comprising a picking up and application head 36 (FIGS. 2 and 3). The picking up and application head 36 is movable between conveyor 20 and the application station 34 for picking up at least one noise reducing element 12 at a time and applying it on a radially inner surface of tyre 2 placed in the application station 34. In the non-limiting embodiment shown, the picking up and application device 35 is an anthropomorphic multi-axis robot arm and the picking up and application head 36 is carried at a terminal end of the anthropomorphic robot arm 35. The anthropomorphic robot arm 35 comprises a plurality of elements 37, 38 consecutively arranged and connected together by rotatable joints. The picking up and application head 36 is connected to an end element 38 and can rotate with respect to said end element 38 around, for example, a first articulation axis k and a second articulation axis j (FIG. 10).

[0174] The picking up and application head 36 has a gripping surface 39 configured to receive, retain and release at least one of the noise reducing elements 12 at a time. In the embodiment shown, the gripping surface 39 has the shape of a convex cylindrical portion (FIGS. 3, 6, 8 and 10) similar to an ink pad. In particular, the gripping surface 39 is a portion of a cylindrical revolution surface with a circle as a directrix.

[0175] The gripping surface 39 has a rectangular plan profile with a width A aligned to a generatrix of the cylindrical surface and a length B (greater than width A) measured along the arched development.

[0176] In the embodiment shown in FIGS. 6, 8 and 10, length B is slightly greater than the larger dimension L of the noise reducing elements 12 (see FIG. 6). For example, such a length B is about 110% of the larger dimension L. If the larger dimension L is 160 mm, then length B is about 176 mm. In the embodiment shown in FIGS. 6, 8 and 10, width A is slightly greater than the smaller dimension W of the noise reducing elements 12 (see FIG. 8). For example, such a width A is about 110% of the smaller dimension W. If the smaller dimension W is 120 mm, then width A is about 122 mm.

[0177] The radius of curvature of the gripping surface 39, i.e. the radius of the circle/generatrix of the cylindrical surface, is for example between about 80% and about 120% of a radius of the radially inner surface of tyre 2 in which the noise reducing elements are applied. In particular, the radius of the circle/generatrix of the cylindrical surface 39 of a picking up and application head 36 is always the same but the ratio with the radius of the radially inner surface of tyre 2 is variable since tyres 2 can have different sizes.

[0178] The picking up and application device 35 comprises a suction device 40, schematically shown in FIG. 2, which is operatively connected to the picking up and application head 36. In particular, the suction device 40 is in fluid communication, through special conduits, with openings 41 located on the gripping surface (FIG. 10). The suction device 40 is configured to retain one or more noise reducing elements 12 by suction on said gripping surface 39.

[0179] Apparatus 18 for applying noise reducing elements 12 comprises a control unit 42, schematically shown in FIG. 2, operatively connected to conveyor 20, to conveyor 19 and to the picking up and application device 35. Said control unit 42 may further be operatively connected to (or be part of) a central control unit of plant 1. The control unit 42 is configured to monitor and control conveyor 20, conveyor 19 and the picking up and application device 35.

[0180] In use and according to a process for manufacturing tyres for vehicle wheels and to a method for applying noise reducing elements to tyres for vehicle wheels, a plurality of noise reducing elements 12 all equal to each other are arranged in sequence on the first conveyor 21. The elements in the plurality are all equally oriented. By the movement of the first upper transport surface 22, the first conveyor 21 advances the noise reducing elements according to the predetermined path and in the predefined direction D. This advancement movement is preferably carried out in steps, so as to move a certain number of noise reducing elements 12 on the second conveyor 25.

[0181] As shown in FIGS. 2 and 3, the first transport surface 22 and the second transport surface 26 advance continuously for a period of time such as to carry three noise reducing elements 12 on the second transport surface 26 and in abutment on the layer of glue of the support film 28. The first transport surface 22 and the second transport surface 26 are then stopped and plate 31 of the glue deposition device 27 is lowered up to press the three noise reducing elements 12 against the support film 28 and cause the passage of the layer of glue on the second side 24 of said noise reducing elements 12.

[0182] Once plate 31 has been raised, the first transport surface 22 and the second transport surface 26 advance again to bring the three noise reducing elements 12 provided with the glue layer on the third conveyor 32 and to bring three more noise reducing elements 12 to be glued on the second conveyor 25. The three noise reducing elements 12 with the layer of glue arrive at the application station 34.

[0183] Meanwhile, conveyor 19 feeds in succession and in steps tyres 2 towards said application station 34. One tyre 2 at a time, intended to receive the noise reducing elements, is arranged in the application station.

[0184] The control unit 42 is configured to receive data relating to each tyre 2 arriving in the application station 34. For example, apparatus 18 for applying noise reducing elements 12 comprises a sensor system, not shown, connected to the control unit 42 and operatively active at conveyor 19. The sensors are configured to directly detect the sizes (such as maximum section width C or width P of the tread band, the section height H, etc.) of the transiting tyre 2 and/or they detect identification codes thereof located on sidewalls 11 and transmit them to the control unit 42. Alternatively, for example, such data are passed to the control unit 42 by the manufacturing apparatus 14 located upstream.

[0185] For each tyre 2 arriving in the application station 34, the control unit 42 processes the sizes of said tyre 2 and sets the orientation that the noise reducing elements 12 must take in tyre 2, the number of noise reducing elements 12 for said tyre 2 as a function of such sizes and then controls the picking up and application device 35 to pick from conveyor 23 and apply the noise reducing elements 12 to the radially inner surface of said tyre 2 according to the orientation set.

[0186] Preferably, the orientation of the noise reducing elements 12 in tyres 2 is set as a function of the maximum section width C of tyres 2 themselves.

[0187] For example, if tyre 2 arriving in the application station 34 has a ratio between the maximum section width C thereof and the larger dimension L of the noise reducing elements 12 smaller than a predefined value (such as about 1.5), then the orientation with which the noise reducing elements 12 are applied in tyre 2 is circumferential. In other words, the noise reducing elements 12 are applied on the radially inner surface of tyre 2 with their larger dimensions L directed in the circumferential direction (FIGS. 6 and 7).

[0188] More in detail, the pickup and application head 36 leans with its gripping surface 39 against the first side 23 of a single noise reducing element 12 by means of a rotational movement, in order to allow the entire gripping surface 39, which is cylindrical, to adhere to the first side 23, which is flat. Length B of the gripping surface 39 is oriented parallel to the greater dimension L of the noise reducing element 12. The suction device 40 is active, so that the noise reducing element 12 is retained on the gripping surface 39.

[0189] The robot arm 35, controlled by the control unit 42, brings the picking up and application head 36, which retains the noise reducing element 12, up within tyre 2 resting with a sidewall 11 on conveyor 19 (FIG. 6). During transport, the picking up and application head 36, with the noise reducing element 12, is translated and/or rotated so as to place it facing the radially inner surface of said tyre 2 with length B thereof in the circumferential direction of tyre 2 (and width A thereof parallel to axis X-X of tyre 2). As shown in FIG. 6, the picking up and application head 36 brings the noise reducing element 12 with the second side 24 facing the radially inner surface of tyre 2 and the larger dimension L oriented circumferentially.

[0190] The robot arm 35, controlled by the control unit 42, then provides to place in contact and glue the second side 24 (provided with the glue layer) of the noise reducing element 12 carried by the picking up and application head 36 to the radially inner surface of tyre 2. To this end, the picking up and application head 36 is pressed against the radially inner surface of tyre 2 by means of a radial and/or roto-translatory movement. In particular, if the radius of curvature of the gripping surface 39 is substantially identical to the radius of the radially inner surface of tyre 2 or is larger, then the movement is only radial. If instead the radius of curvature of the gripping surface 39 is smaller than the radius of the radially inner surface of tyre 2, then the robot arm 35 is actuated to make the gripping surface 39 perform a rotational or roto-translatory movement (about an axis parallel to the axis of rotation X-X) so that the entire second surface 24 of the noise reducing element 12 is applied and pressed against the radially inner surface.

[0191] The robot arm 35 performs such picking up and application operations as many times as are the noise reducing elements 12 to be applied to tyre 2 and arranges said noise reducing elements 12 one after the other along a circumferential line located at the tread band 9 of tyre 2 (FIGS. 6 and 7). The noise reducing elements 12 are applied at a circumferential distance from each other depending on their number and on an inner diameter of the radially inner surface of said tyre 2. The control unit 42 provides to perform the relevant calculations and to control the robot arm 35 accordingly.

[0192] If instead tyre 2 arriving in the application station 34 has a ratio C/L between the maximum section width C thereof and the larger dimension L of the noise reducing elements 12 greater than said predefined value (about 1.5), then the orientation with which the noise reducing elements 12 are applied in tyre 2 is axial.

[0193] In other words, the noise reducing elements 12 are applied on the radially inner surface of tyre 2 with their larger dimensions L directed in the axial direction (parallel to the axis of rotation X-X), i.e. with the smaller dimensions W thereof directed in the circumferential direction (FIGS. 8 and 9).

[0194] The picking up and application head 36 picks a single noise reducing element 12 as described above but during transport, the picking up and application head 36, with the noise reducing element 12, is translated and/or rotated so as to place it facing the radially inner surface of said tyre 2 with length B thereof parallel to axis X-X of tyre 2 (and width A thereof directed in the circumferential direction of tyre 2). With respect to what is shown in FIGS. 6 and 7, the picking up and application head 36 and the noise reducing element 12 are rotated by 90 around the first articulation axis k.

[0195] As shown in FIG. 8, the picking up and application head 36 brings the noise reducing element 12 with the second side 24 facing the radially inner surface of tyre 2 and the smaller dimension W oriented circumferentially.

[0196] The robot arm 35, controlled by the control unit 42, then provides to place in contact and glue the second side 24 (provided with the glue layer) of the noise reducing element 12 carried by the picking up and application head 36 to the radially inner surface of tyre 2. To this end, the picking up and application head 36 is pressed against the radially inner surface of tyre 2 by means of a radial movement.

[0197] Also in this case, the robot arm 35 performs the picking up and application operations as many times as are the noise reducing elements 12 to be applied to tyre 2 and arranges said noise reducing elements 12 one after the other along a circumferential line located at the tread band 9 of tyre 2 (FIGS. 8 and 9). The noise reducing elements 12 are applied at a circumferential distance from each other depending on their number and on an inner diameter of the radially inner surface of said tyre 2.

[0198] In both cases described above, the control unit 42 is preferably programmed to perform a circumferential coverage of the radially inner surface with the noise reducing elements 12 (defined as the percentage ratio between the area of the radially inner surface covered by the noise reducing elements 12 and the area of the radially inner surface of tyre 2 placed at the tread and the area) of between about 70% and about 100%.

[0199] In the variant shown in FIGS. 11, 12 and 13, the noise reducing elements 12 are conveyed on conveyor 23 with the larger dimensions L thereof mutually parallel and facing each other. The picking up and application head 36 picks up two noise reducing elements 12 at a time from conveyor 23, arranging itself with length L thereof parallel to the predefined direction D and thus to the smaller dimensions W of said noise reducing elements 12 (FIG. 12).

[0200] The two noise reducing elements 12 are therefore retained on the gripping surface 39 with the larger dimensions L thereof parallel to width A of said gripping surface 39 and conveyed within tyre 2. In this variant, considering again noise reducing elements 12 with a larger dimension L equal to about 160 mm and a smaller dimension W equal to about 120 mm, length B of the gripping surface 39 is greater than twice the smaller dimension W, and is for example equal to about 280 mm and width A is for example equal to about 160 mm.

[0201] As shown in FIG. 13, the picking up and application head 36 applies the two noise reducing elements 12 with the larger dimensions L thereof directed in the axial direction (parallel to the axis of rotation X-X), i.e. with the smaller dimensions W thereof directed in the circumferential direction. The resulting tyre 2 is substantially identical to that in FIGS. 8 and 9.

[0202] In one variant shown in FIGS. 14 to 20, the picking up and application head 36 picks up two noise reducing elements 12 from conveyor 23, arranging itself with length B thereof perpendicular to the predefined direction D and thus to the smaller dimensions W of said noise reducing elements 12. As shown in FIGS. 14-20, the picking up and application head 36 with reciprocal displacement with respect to the noise reducing elements first picks up a noise reducing element 12 (FIGS. 14-16) and thereafter, after a displacement aimed to bring a free portion at a second noise reducing element 12, picks up the latter (FIGS. 17-19) and arranges them on the gripping surface 39 with the larger dimensions L thereof parallel to length B of said gripping surface 39 and with the smaller dimensions W of said noise reducing elements 12 facing each other. In the example shown in the accompanying FIGS. 14-19, the third transport surface 33 and the reducing elements 12 are stationary while the picking up and application head 36 moves to pick up the above two noise reducing elements 12. As shown in FIG. 20, the picking up and application head 36 applies the two noise reducing elements 12 with the larger dimensions L thereof directed in the circumferential direction, so as to obtain a tyre 2 such as that in FIGS. 6 and 7.

[0203] In a variant of the method according to the invention, instead of as a function of the maximum section width C, it is contemplated to orient the noise reducing elements 12 in tyre 2 as a function of width P of the tread band 9 of tyre 2, more particularly as a function of a ratio P/L between said width P and the larger dimension L of the noise reducing elements 12. In this case, the predefined value of such a ratio P/L (which differentiates between circumferential and axial orientation of the noise reducing elements 12) is equal to about 1.

[0204] The process, the method and the apparatus described above allow manufacturing a plurality of tyres 2 for vehicle wheels, in which at least one of said tyres 2 has sizes different from the other tyres 2 but all tyres 2 comprise like noise reducing elements 12. Preferably, as described above, tyres 2 arrive in apparatus 18 for applying noise reducing elements 12, wherein tyres 2 in one group have the same sizes and tyres 2 in different groups have different sizes. However, all tyres 2 in such groups comprise like noise reducing elements 12, optionally oriented in a different way.

[0205] Two examples of said plurality are for example depicted in FIGS. 6, 7 and 8, 9. The tyre in FIGS. 6 and 7 has a maximum section width C that is smaller than the maximum section width of the tyre in FIGS. 8 and 9 but both have like noise reducing elements 12. In the tyre in FIGS. 6 and 7, the noise reducing elements 12 are all arranged in the same way with the larger dimension L directed in a circumferential direction. Also in the tyre in FIGS. 8 and 9, the noise reducing elements 12 are all arranged in the same way but with the larger dimension L directed in an axial direction.

[0206] Preferably, although tyres 2 of said plurality do not have all the same sizes, they fall within a same class. Classes are defined in terms of the ratio between the sizes of tyre 2 and the size of the noise reducing elements 12.

[0207] For example, tyres 2 of said plurality all have a ratio between the maximum section width C and the smaller dimension W of the noise reducing elements 12 greater than a predefined value, for example equal to 1.2, and a ratio between the maximum section width C and the larger dimension L of the noise reducing elements 12 smaller than a predefined value, for example equal to 1.5.

[0208] Alternatively, tyres 2 of said plurality all have a ratio between width P of the tread band 9 and the smaller dimension W greater than about 1 and a ratio between a width P and the larger dimension L of the noise reducing elements 12 smaller than about 1.5.

[0209] Outside of these ranges, the selected noise reducing elements 12 do not carry out an effective noise attenuation, as they are too small in relation to tyres 2 or may interfere with tyre 2 and deteriorate, as they are too large with respect to said tyre 2.

[0210] Therefore, if a plurality of tyres 2 belonging to a different class are to be manufactured, the shape and/or size of the noise reducing elements used will have to be changed (in terms of larger dimension and/or smaller dimension and/or thickness) and the picking up and application head 36 will optionally have to be changed too.