A LIGHTING CONTROL CIRCUIT, LIGHTING INSTALLATION AND METHOD
20200292161 ยท 2020-09-17
Inventors
Cpc classification
F21V23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B45/355
ELECTRICITY
H02M1/12
ELECTRICITY
H02M1/14
ELECTRICITY
H02M7/06
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F21V23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B45/355
ELECTRICITY
Abstract
The present invention discloses a lighting installation having an LED lamp (19), normally consisting of a series string of individual LED's (18), which is supplied by a rectifier (20, 200). A control circuit (23, 23 & C1) is interposed between the rectifier and the AC supply which powers the rectifier. Various circuits for filtering, power factor control, multi-phase operation and dimming, for example by phase switching, are disclosed. In particular, the control carried out by the control circuit takes place on the AC side of the rectifier. Also disclosed are the control circuit per se and a method of converting a High Intensity Discharge (HID) lamp installation into a Light Emitting Diode (LED) installation. The control circuit can take the form of an inductor, an inductor and series capacitor, a shunt inductor, a leakage reactance transformer, a constant current transformer, an autotransformer, an isolation transformer or a ferro-resonant transformer.
Claims
1-15. (canceled)
16. A control circuit for supplying a substantially constant DC current to an LED lamp unit, said circuit comprising AC inputs for connection to an AC supply which is subject to variations including supply voltage fluctuations and transients, a pair of lamp outputs for connection to said LED lamp unit, and a rectifying circuit supplying a DC voltage and said substantially constant DC current to said lamp outputs, wherein an AC control circuit is interposed between said AC inputs and said rectifying circuit to reduce variations in the magnitude of an AC current supplied to said rectifying circuit from said AC control circuit to thereby reduce corresponding variations in said substantially constant DC current, said AC control circuit including a capacitor in series with an inductive winding of a magnetic component having a magnetically permeable core that at least part of which in operation is at least partially saturated by ferro-resonance created by current flow through said rectifying circuit and said LED lamp unit.
17. The control circuit as claimed in claim 16 wherein said capacitor in series with said inductive winding comprises both a resonant reactance for said ferro-resonance and a current limiting impedance for said substantially constant DC current.
18. The control circuit as claimed in claim 16 wherein a filter circuit is connected to the output of said rectifying circuit.
19. The control circuit as claimed in claim 18 wherein said filter circuit comprises a shunt capacitor.
20. The control circuit as claimed in claim 16 wherein said magnetic component comprises an inductor, an autotransformer, or an isolation transformer.
21. The control circuit as claimed in claim 16 wherein LED dimming is achieved by switching turns into, or out of, a winding of said magnetic component.
22. The control circuit as claimed in claim 16 wherein said AC supply comprises a three-phase supply.
23. The control circuit as claimed in claim 22 and including at least one dimming switch which disables a corresponding phase of said three-phase supply.
24. The control circuit as claimed in claim 16 and including at least one dimming switch which switches one or more impedances into or out of said AC supply.
25. The control circuit as claimed in claim 24 wherein said impedances are selected from the class consisting of inductors and capacitors.
26. The control circuit as claimed in claim 24 wherein said switched impedances are in series, or in parallel, with said series capacitor.
27. The control circuit as claimed in claim 16 and including a power factor correction circuit.
28. The control circuit as claimed in claim 16 wherein said rectifying circuit is a full wave rectifying circuit.
29. A lighting installation comprising an LED lamp fixture supplied with a substantially constant DC current by a rectifying circuit, said rectifying circuit being supplied by an AC supply which is subject to variations including supply voltage fluctuations and transients, and an AC control circuit interposed between said rectifying circuit and said AC supply to reduce variations in the magnitude of an AC current supplied to said rectifying circuit from said AC control circuit to thereby reduce corresponding variations in said substantially constant DC current, said AC control circuit including a capacitor in series with an inductive winding of a magnetic component having a magnetically permeable core that at least part of which in operation is at least partially saturated by ferro-resonance created by current flow through said rectifying circuit and said LED lamp unit.
30. The lighting installation as claimed in claim 29 wherein said capacitor in series with said inductive winding comprises both a resonant reactance for said ferro-resonance and a current limiting impedance for said substantially constant DC current.
31. The lighting installation as claimed in claim 29 wherein a filter circuit is connected to the output of said rectifying circuit.
32. The lighting installation as claimed in claim 31 wherein said filter circuit comprises a shunt capacitor.
33. The lighting installation as claimed in claim 29 wherein said magnetic component comprises an inductor, an autotransformer, or an isolation transformer.
34. The lighting installation as claimed in claim 29 wherein LED dimming is achieved by switching turns into, or out of, a winding of said magnetic component.
35. The lighting installation as claimed in claim 29 wherein said AC supply comprises a three-phase supply.
36. The lighting installation as claimed in claim 35 and including at least one dimming switch which disables a corresponding phase of said three-phase supply.
37. The lighting installation as claimed in claim 29 and including at least one dimming switch which switches one or more impedances into or out of said AC supply.
38. The lighting installation as claimed in claim 37 wherein said impedances are selected from the class consisting of inductors and capacitors.
39. The lighting installation as claimed in claim 37 wherein said switched impedances are in series, or in parallel, with said series capacitor.
40. The lighting installation as claimed in claim 29 and including a power factor correction circuit.
41. The lighting installation as claimed in claim 29 wherein said rectifying circuit is a full wave rectifying circuit.
42. A method of converting a High Intensity Discharge (HID) lamp installation supplied by an AC supply subject to variations including supply voltage variations and transients, and including an HID lamp fitting, a ballast and associated control gear, to an LED lamp installation including a LED lamp fitting supplied with a substantially constant DC current, said method comprising the steps of: replacing said HID lamp fitting with said LED lamp fitting, replacing said ballast and associated control gear with a rectifying circuit having an input and an output, connecting the output of said rectifying circuit to said LED lamp fitting, and interposing an AC control circuit between said AC supply and said rectifying circuit input to reduce variations in the magnitude of an AC current supplied to said rectifying circuit from said AC control circuit to thereby reduce corresponding variations in said substantially constant DC current, said AC control circuit including a capacitor in series with an inductive winding of a magnetic component having a magnetically permeable core that at least part of which in operation is at least partially saturated by ferro-resonance created by current flow through said rectifying circuit and said LED lamp unit.
43. The method as claimed in claim 42 wherein said capacitor in series with said inductive winding comprises both a resonant reactance for said ferro-resonance and a current limiting impedance for said substantially constant DC current.
44. The method as claimed in claim 42 wherein a filter circuit is connected to the output of said rectifying circuit.
45. The method as claimed in claim 44 wherein said filter circuit comprises a shunt capacitor.
46. The method as claimed in claim 42 wherein said magnetic component comprises an inductor, an autotransformer, or an isolation transformer.
47. The method as claimed in claim 42 wherein LED dimming is achieved by switching turns into, or out of, a winding of said magnetic component.
48. The method as claimed in claim 42 wherein said AC supply comprises a three-phase supply.
49. The method as claimed in claim 48 and including at least one dimming switch which disables a corresponding phase of said three-phase supply.
50. The method as claimed in claim 42 and including at least one dimming switch which switches one or more impedances into or out of said AC supply.
51. The method as claimed in claim 50 wherein said impedances are selected from the class consisting of inductors and capacitors.
52. The method as claimed in claim 50 wherein said switched impedances are in series, or in parallel, with said series capacitor.
53. The method as claimed in claim 42 and including a power factor correction circuit.
54. The method as claimed in claim 42 wherein said rectifying circuit is a full wave rectifying circuit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Preferred embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
[0046] As seen in
[0047] In order to control the lamp current with fluctuations in mains voltage, a control circuit in the form of resistors R1 and R2, a transistor Q1 and a controlled voltage, is provided. The controlled voltage where no dimming is required can take the form of a reverse biased Zener diode. The controlled voltage is equal to the base-emitter voltage of the transistor Q1 and the voltage across the resistor R1. Since the base emitter voltage does not vary in any significant fashion with the collector-emitter current flowing through the transistor, this means that the voltage across the resistor R1 is substantially constant. This in turn renders the current through the lamp 19 substantially constant.
[0048] Where the lamp 19 is to be dimmed, the controlled voltage itself is adjustable by a further dimmer setting circuit which enables the controlled voltage to be adjusted. As a consequence, the lamp 19 and its associated circuitry which are positioned at the top of a pole or tower, are connected to the remainder of the circuit by four wires.
[0049] Turning now to
[0050] In addition, the inductor 23 provides a phase shift in the mains current so that the mains current is continuous and essentially sinusoidal in shape. Two capacitors Ci and C27 are drawn in
[0051] It will be seen that, there are only two wires required to supply the LED lamp 19. As a consequence, the lamp 19 can be located at the top of a tower or pole (not illustrated) and the operating circuitry in the form of the inductor 23 and rectifier 20 can be located at the base of the tower or pole. This enables an easy retrofit in order to replace existing HID lighting installations.
[0052] Turning now to
[0053] Alternatively, or additionally, if desired an optional shunt inductor 25 (illustrated by broken lines in
[0054] In the embodiment of
[0055] A variation of the circuit of
[0056] The inclusion of an optional capacitor C3 (illustrated in broken lines in
[0057] An alternative technique to achieve dimming is to substitute parallel capacitors for the capacitor C1. Full light output is achieved when both capacitors are in circuit but a dimmed light output is achieved when one of the two parallel capacitors is switched out of the circuit. More than one dimming level of light output can be achieved by using various combinations of series and/or parallel switched capacitors.
[0058] In
[0059] In order to achieve low ripple current through the LEDs 19 without the need for a filter 27 or filter capacitor C27 as shown in
[0060]
[0061]
[0062] In a manner analogous to
[0063] Similarly,
[0064] Similarly,
[0065] Still further,
[0066] Turning now to
[0067]
[0068]
[0069] Turning now to
[0070]
[0071]
[0072]
[0073]
[0074] It will be apparent to those skilled in the art that the above-mentioned switching on either of the primary site or the secondary side to achieve dimming is applicable to transformers other than autotransformers and thus is applicable to, for example, the transformer arrangements illustrated in
[0075] Furthermore,
[0076] A similar arrangement is illustrated in
[0077] Alternatively or additionally, the switch S8 can be provided as in
[0078]
[0079] In
[0080] In the circuits of
[0081]
[0082] The foregoing describes only some embodiments of the present invention and modifications, obvious to those skilled in LED lighting circuitry, can be made thereto without departing from the scope of the present invention. In particular, it will be appreciated that the current control is achieved in the AC portion of the circuit upstream of the rectifier supplying the LEDs. This represents a significant departure from the prior art.
[0083] Furthermore, some variations can be categorised as follows. A filter 27 can be located between the rectifier 20, 200 and the LED module(s) 19. This filter can take the form of either a shunt capacitor C27, or a series inductor, or a combination of series inductor(s) and a shunt capacitor.
[0084] In its simplest form, the control circuit is constituted by the inductor 23. However, preferably the control circuit takes the form of both the inductor 23 and a series capacitor.
[0085] In addition, the control circuit can take the form of various transformers including leakage reactance transformers, ferro-resonant transformers and constant current transformers. These can be realised by either an autotransformer or by a conventional isolation transformer. The control circuit can also take the form of a constant current transformer as illustrated in
[0086] In
[0087] The non-linear nature of the inductance of the secondary winding WS in conjunction with the reactance of the resonant capacitor CR, result in at least a portion of the secondary winding magnetic circuit being maintained in a magnetically saturated state due to resonance.
[0088] Since the magnetic core associated with the secondary winding WS is saturated, so changes in the mains voltage have virtually no effect on the output of the secondary winding WS, with the result that its voltage remains constant. This has the consequence that the current through the load also remains constant and its magnitude is primarily governed by the size of the resonant capacitor CR.
[0089] Preferably as indicated in
[0090] In addition to controlling the load current so as to be substantially constant, there are other benefits to this circuit. One such benefit is the very high operating power factor, which is very close to unity. Another benefit is the very low total harmonic distortion in the mains circuit, typically being less than 10% distortion. A further benefit is that the secondary circuit has a very high immunity to transient voltages in the mains supply, and this immunity is applicable to both transverse mode transient voltages and common mode transient voltages.
[0091] If a further improvement in line regulation is required, then a small bucking winding (not illustrated but conventional) can be wound over the primary winding WP and connected in series with the secondary winding WS but in an inductively opposing sense.
[0092] As indicated by broken lines in
[0093] Turning now to
[0094] In general, the AC mains supply can be either single phase or poly phase (normally three-phases). Where a transformer is used for three-phase arrangement, the primary windings of the transformer can be connected either in Wye configuration or in Delta configuration. A power factor correction circuit can be used to improve the power factor of the overall circuit. A typical power factor correction circuit is a shunt capacitor connected between the phases of the supply or between each phase and a star point or neutral connection.
[0095] Power factor correction can also be implemented by duplicating the overall circuit and operating two sets of LED modules 19 in a lead-lag configuration.
[0096] Dimming is possible by switching off one of the duplicate circuits in a lead-lag configuration, or switching off one or more of the phases of a poly phase circuit. Dimming is also possible by switching impedance(s) into and out of the supply circuit to the rectifier 20, 200. Similarly, dimming is also possible by switching turns into and out of transformer arrangements applying the rectifier 20, 200.
[0097] For a poly phase circuit, such as a three-phase circuit, a 3 wire supply or 4 wire supply is possible. The 3 wire supply can be delta connected, or have a floating star point. The 4 wire supply can have the star point connected to a neutral terminal.
[0098] The foregoing describes only some embodiments of the present invention and modifications, obvious to those skilled in the electronic arts, can be made thereto without departing from the scope of the present invention.
[0099] The term comprising (and its grammatical variations) as used herein is used in the inclusive sense of including or having and not in the exclusive sense of consisting only of.