Stopcock for Beverage Dispenser

Abstract

A stopcock controls the flow of a liquid under pressure through a dispensing tube with an upstream portion separated by the stopcock from a downstream portion. The stopcock includes a housing portion with a chamber defined by a housing peripheral wall surrounding a longitudinal z-axis. The housing peripheral wall has an inner surface of revolution with a housing inlet opening connectable to the upstream portion of the dispensing tube. The stopcock includes an outlet connector connectable to the downstream portion of the dispensing tube and comprising an outlet opening. A plug defined by a plug outer peripheral wall snugly fitting the inner surface of revolution of the housing peripheral wall. The plug can rotate within the chamber about the longitudinal z-axis. The plug has a through-channel extending from an upstream opening located on the plug outer peripheral wall, to a downstream opening, such that the plug can be rotated about the longitudinal z-axis from a flow position to a sealed position, wherein, the plug outer peripheral wall comprises a seal protrusion topped by a ridge and forming a closed loop defining a blank area of the plug outer peripheral wall, such that, in the sealed position, the housing inlet opening of the housing peripheral wall faces the blank area and is circumscribed within the seal protrusion. The plug outer peripheral wall has a flow protrusion topped by a ridge circumscribing the upstream opening such that, in the flow position, the inlet opening of the cylindrical chamber peripheral wall is circumscribed by the flow protrusion, wherein said flow protrusion preferably shares a common portion of protrusion with the seal protrusion.

Claims

1. A stopcock for allowing or stopping the flow of a liquid under pressure through a dispensing tube comprising an upstream portion separated from a downstream portion by the stopcock to which they are both connected, said stopcock comprising: (a) a housing portion comprising a chamber defined by a housing peripheral wall surrounding a longitudinal z-axis, said housing peripheral wall comprising an inner surface of revolution about said longitudinal z-axis, said housing peripheral wall comprising a housing inlet opening connectable to the upstream portion of the dispensing tube, (b) an outlet connector connectable to or forming the downstream portion of the dispensing tube and comprising an outlet opening, (c) a plug defined by a plug outer peripheral wall snugly fitting the inner surface of revolution of the housing peripheral wall, such that the plug can rotate within the chamber about said longitudinal z-axis, said plug comprising: (d) a through-channel at least partially transverse to the longitudinal z-axis, extending from an upstream opening located on the plug outer peripheral wall, to a downstream opening, such that the plug can be rotated about the longitudinal z-axis from a flow position of the plug, at which the upstream opening is in fluid communication with the housing inlet opening, and the downstream opening is in fluid communication with the outlet opening of the outlet connector, to a sealed position of the plug at which neither the upstream opening nor the downstream opening is in fluid communication with the housing inlet opening, wherein, (e) the plug outer peripheral wall comprises a seal protrusion topped by a ridge and forming a closed loop defining a blank area of the plug outer peripheral wall, such that, in the sealed position, the housing inlet opening of the housing peripheral wall faces the blank area and is circumscribed within the seal protrusion, wherein the plug outer peripheral wall further comprises a flow protrusion topped by a ridge circumscribing the upstream opening such that, in the flow position, the inlet opening of the cylindrical chamber peripheral wall is circumscribed by the flow protrusion, wherein said flow protrusion preferably shares a common portion of protrusion with the seal protrusion.

2. The stopcock according to claim 1, wherein the outlet connector comprises an outlet opening that opens at the housing peripheral wall and the outlet connector extends externally transverse to the longitudinal z-axis.

3. The stopcock according to claim 2, wherein the plug outer peripheral wall further comprises a downstream protrusion topped by a ridge circumscribing the downstream opening such that, in the flow position, the outlet opening of the housing peripheral wall is circumscribed by the downstream protrusion.

4. The stopcock according to claim 1, wherein the through channel extends straight from the upstream opening to the downstream opening, and preferably extends normal to, and intercepts the longitudinal z-axis.

5. The stopcock according to claim 1, wherein the through channel extends with a curve between the upstream opening and the downstream opening.

6. The stopcock according to claim 5 wherein the downstream opening of the through channel opens at one wall of the plug which is transverse to the housing peripheral wall, and wherein the outlet connector extends substantially parallel to, preferably coaxially with the longitudinal z-axis.

7. The stopcock according to claim 1, wherein the flow protrusion has a circular or elliptical geometry, and the seal protrusion has a shape of a “C,” with the free ends of the “C” contacting the flow protrusion.

8. The stopcock according to claim 1, wherein the housing inlet opening is connected to the upstream portion of the dispensing tube, preferably by means of an inlet connector, and the outlet connector is preferably either coupled to the downstream portion of the liquid dispensing tube or forms the downstream portion of the dispensing tube.

9. The stopcock according to claim 8, arranged in the tapping column of a beverage dispensing apparatus, wherein the upstream portion of the liquid dispensing tube is coupled to a beverage container, preferably a pressurized container containing beer or another malt based fermented beverage.

10. The stopcock according to claim 1, wherein the housing portion and the plug are made of different materials, preferably made of reinforced or not polymer, more preferably selected from PE, PP, PA, POM, PC, ABS, or PET, and the material of the inner surface of the housing peripheral wall has an A-Shore hardness measured according to ASTM D2240 which is lower than the one of the material of the seal protrusion.

11. The stopcock according to claim 1, wherein the seal protrusion is integrally moulded with the plug and is made of the same material as the plug peripheral wall.

12. A beverage dispensing unit for dispensing a beverage contained in a container, said beverage dispensing unit comprising: (a) a compartment for holding a beverage container, (b) a source of pressurized gas connectable to a beverage container; (c) a dispensing tube comprising; (iii) an upstream portion comprising a first end connectable to a beverage container and a second end connected in fluid communication with the inlet opening of a stopcock according to claim 1, and (iv) a downstream portion connected to or formed by the outlet connector of the stopcock, and (d) a dispensing tap comprising actuating means for rotating the plug from the sealed position to the flow position of the stopcock, and back.

13. A process for producing a stopcock claim 1, comprising the following steps: (a) injection moulding a plug as defined in claim 1(c)&(d); (b) injecting over the thus injection moulded plug a housing portion as defined in claim 1(a) in a position such that seal protrusion is remote from the inlet opening of the housing peripheral wall; and (c) rotating the plug about the longitudinal z-axis, such as to bring the blank area or the upstream opening of the through channel vis-à-vis the housing inlet opening of the housing peripheral wall.

14. A process for producing a stopcock according to claim 1, comprising the following steps: (a) injection moulding a housing portion as defined in claim 1(a); (b) injecting into the chamber of the thus injection moulded housing portion a plug as defined in claim 1(c)&(d) in a position such that the seal protrusion is remote from the inlet opening of the housing peripheral wall and (c) rotating the plug about the longitudinal z-axis, such as to bring the blank area or the upstream opening of the through channel vis-à-vis the housing inlet opening of the housing peripheral wall.

Description

BRIEF DESCRIPTION OF THE FIGURES

[0039] For a fuller understanding of the nature of the present invention, reference is made to the following detailed description taken in conjunction with the accompanying drawings in which:

[0040] FIG. 1: shows beverage dispensing appliances comprising a stopcock according to the present invention (a) counter top dispenser, (b) under the counter dispenser.

[0041] FIG. 2: shows an external view of a stopcock according to the present invention.

[0042] FIG. 3: shows a top cut view of (a) a housing and (b) a plug of a stopcock according to the prior art (e.g., FR1290315).

[0043] FIG. 4: shows the relative position of the upstream opening of the through channel of the plug with respect to the blank area defined by the seal protrusion in the prior art stopcock of FIG. 3.

[0044] FIG. 5: shows a top cut view of (a) a housing and (b) a plug of a second embodiment of stopcock according to the present invention.

[0045] FIG. 6: shows the relative position of the upstream opening of the through channel of the plug with respect to the seal protrusion and flow protrusion in the embodiment of FIG. 5.

[0046] FIG. 7: shows a top cut view of a stopcock according to the present invention (a) in its flow position and (b) in its sealed position by rotation of the plug which comprises a straight through-channel.

[0047] FIG. 8: shows a top cut view of a stopcock according to the present invention (a) in its flow position and (b) in its sealed position by rotation of the plug which comprises a curved through-channel.

[0048] FIG. 9: shows a side cut view of a stopcock according to the present invention (a) in its flow position and (b) in its sealed position by rotation of the plug which comprises a curved through-channel having a downstream opening oriented coaxially with the longitudinal z-axis.

[0049] FIG. 10: shows process steps for the production of (a) a housing portion (b) a plug injection moulded into the chamber of the housing portion, and (c) rotation of the plug.

[0050] FIG. 11: shows process steps for the production of (a) a plug (b) a housing portion injection moulded over the plug, and (c) rotation of the plug.

DETAILED DESCRIPTION OF THE INVENTION

[0051] As illustrated in FIG. 1, a beverage dispensing unit in which a stopcock according to the present invention can be used comprises compartment for holding a beverage container (5). The size of the compartment depends on the size of the container (5) it is designed to enclose. In counter top dispensers, the compartment is laid directly on top of a counter or a table as illustrated in FIG. 1(a). For larger capacity containers or fir storage of multiple containers, under the counter dispensers are more suitable, wherein the compartment is located under a counter or a table, as illustrated in FIG. 1(b). The compartment may comprise refrigerating means (8) to bring the beverage contained in the container (5) to an optimal serving temperature which, for most beverages, is below room temperature (RT=20-23° C.).

[0052] A dispensing unit according to the present invention comprises a source of pressurized gas (40). The source of pressurized gas can be a bottle of pressurized gas, such as carbon dioxide or nitrogen, as illustrated in FIG. 1(b) or an air compressor (or air pump) as illustrated in FIG. 1(a). An air pump can only be used with beverages which are not too sensitive to contact with air or with containers of the bag-in-container type. The source of pressurized gas (40) can be stored within the compartment or outside. It is connected to the container by a gas tube (40t) coupled to the container by means of any keg connector known in the art.

[0053] A dispensing tube (23) comprises an upstream portion (23u) with a first end connectable to a beverage container (5) by means of any keg connector known in the art, and a second end connected in fluid communication with the inlet opening of a stopcock (1) according to the present invention. The dispensing tube comprises a downstream portion (23d) and is either formed by the outlet connector or coupled thereto, and has a free end for dispensing the liquid contained in the container. The stopcock (1) connecting the upstream and downstream portions of the dispensing tube (13) is engaged in a dispensing tap comprising actuating means (30L) for rotating the plug (21) from the sealed position to the flow position of the stopcock, and back. The actuating means are preferably in the form of a lever (30L) that can be rotated as is well known in draught beer taps commonly used in pubs. Other actuating means can be used instead, such as a rotating knob.

[0054] A stopcock (1) according to the present invention comprises a housing portion (11) comprising a chamber (11c) defined by a housing peripheral wall surrounding a longitudinal z-axis. The housing peripheral wall has a thickness separating an outer surface from an inner surface of revolution about said longitudinal z-axis. Ignoring minor structured features, such as small protrusion, recesses or openings, at least a central portion of the inner surface of revolution of the peripheral wall can define a cylinder, a cone, or a truncated cone. Said central portion can be flanked on one or both sides by end-portions of larger diameter then the adjacent part of the central portion, forming e.g., the negative print of a spool like geometry. The housing peripheral wall also comprises a housing inlet opening running through the thickness of the housing peripheral wall from the outer surface to the inner surface thereof. Said inlet opening can be or is connected to the upstream portion (13u) of the dispensing tube (13). The stopcock also comprises an outlet connector (11d) connectable to or forming the downstream portion (13d) of the dispensing tube and comprising an outlet opening. Like the inlet opening, the outlet opening can be located on the housing peripheral wall, running from the inner surface to the outer surface of the peripheral wall, as illustrated in FIGS. 3 to 8, but this is not necessarily the case as illustrated in FIG. 9.

[0055] The stopcock (1) comprises a plug (21) defined by a plug outer peripheral wall snugly fitting at least a portion of the inner surface of revolution of the housing peripheral wall, such that the plug can rotate within the chamber (11c) about said longitudinal z-axis. The plug comprises a through-channel (23) at least partially transverse to the longitudinal z-axis, extending from an upstream opening (23u) located on the plug outer peripheral wall, to a downstream opening (23d), such that the plug can be rotated about the longitudinal z-axis [0056] from a flow position of the plug (21), at which the upstream opening (23u) is in fluid communication with the housing inlet opening, and the downstream opening (23d) is in fluid communication with the outlet opening of the outlet connector (11d), [0057] to a sealed position of the plug at which neither the upstream opening (23u) nor the downstream opening (23d) is in fluid communication with the housing inlet opening.

[0058] In order to ensure fluid tightness of the stopcock in its sealed position at the pressure used in beverage dispensing units of the order of 0.5 to 1.5 bar above atmospheric, the plug outer peripheral wall comprises, as illustrated in FIGS. 3 to 6, a seal protrusion (22s) topped by a ridge and forming a closed loop defining a blank area (23s) of the peripheral wall, such that, in the sealed position, the housing inlet opening of the housing peripheral wall faces the blank area (23s) and is circumscribed within the seal protrusion. The seal protrusion (22s) may have any closed loop geometry, as long as it permits to fully circumscribe the inlet opening of the housing peripheral wall. It can be circular, elliptical, polygonal, or a combination of the preceding geometries.

[0059] A ridge topping the seal protrusion is advantageous because it applies a higher stress onto the inner surface of the housing peripheral wall, thus increasing the sealing effect. For production reasons, addressed below, it may be advantageous that the plug and housing be made of different materials or, at least, materials having different melting temperatures. The plug and housing peripheral wall can be made of any polymer suitable for being injection moulded. For recycling reasons, which are important for disposable stopcocks, it is preferred if they are made of polymers, in particular thermoplastic polymers such as PE, PP, PA, POM, PC, PS, PET, and the like. The materials used can be different polymer types, or different grades of a same material, having different melting temperatures. In one embodiment illustrated in FIG. 10, it is advantageous if the material of the housing peripheral wall have a lower hardness than the seal protrusion (22s) such that the ridge of the seal protrusion may deform slightly the inner surface of the housing peripheral wall and thus further enhance fluid tightness of the stopcock. In yet a preferred embodiment, the seal protrusion (22s) is integrally moulded with, and is made of the same material as the plug (21). In this case it is preferred that the plug be harder than the housing peripheral wall. The hardnesses of the housing peripheral wall and of the plug can be characterized e.g., by performing the A-Shore test according to ASTM D2240, but any recognized hardness test can be used to determine which of the plug or the housing peripheral wall has a higher hardness.

[0060] A stopcock (1) according to the present invention is very simple, reliable, and has such low production cost that it can be made disposable. Stopcocks are used to bring in or out of fluid communication an upstream and a downstream portion of a dispensing tube. The stopcock can be designed such that an upstream and/or a downstream portion of the dispensing tube can be reversibly connected by an end user to the stopcock. For disposable uses, it is preferred, however, that the upstream and downstream portions of the dispensing tube are irreversibly connected to the stopcock in plant, and after use of the container, the stopcock is disposed of together with the dispensing tube. If the downstream portion of the dispensing tube is short, it can be moulded as an integral part of the stopcock housing or plug as a tubular connector (11d). Else, the downstream and upstream portions of the dispensing tube (23) can be glued or welded to downsteam and upstream connectors (11d, 11u), respectively.

[0061] The plug outer peripheral wall of a stopcock according to the present invention further comprises a flow protrusion (22f) topped by a ridge circumscribing the upstream opening (23u) such that, in the flow position, the inlet opening of the cylindrical chamber peripheral wall circumscribed by the flow protrusion (22f). A flow protrusion (22f) is not necessarily required. It can either be replaced by an O-ring between the housing portion and an end-surface of the plug, which is transverse to the plug peripheral wall or, in case of low pressures, it may not be required at all, because the liquid finds it easier to flow through the through channel (23) than through the very thin slit formed between the plug peripheral wall and the inner surface of the housing peripheral wall. FIGS. 5&6 show a stopcock according to the present invention, whilst FIGS. 3&4 show a stopcock according to the prior art, such as FR1290315, which lacks a flow protrusion (22f) as illustrated in FIGS. 5&6, which ensures an enhanced fluid tightness to stopcocks of the present invention with respect to prior art stopcocks, also in the open, flowing position of the stopcock.

[0062] The flow protrusion (22f) and the seal protrusion (22s) may be separated from one another. It is preferred, however, that as illustrated in FIGS. 5&6, the flow protrusion (22f) shares a common portion (22fs) of protrusion with the seal protrusion (22s). This is advantageous, because then the inlet opening is at all-time surrounded by either the seal protrusion (22s) or the flow protrusion (22f) regardless of whether the plug is in the seal position, the flow position, or at any position between these two. For example, as illustrated in FIG. 6, the flow protrusion (22f) can have a circular or elliptical geometry, and the seal protrusion (22s) may have a shape of a “C” encased in the flow protrusion, with the free ends of the “C” contacting the flow protrusion. The common portion (22fs) is the portion of the circular or elliptical flow protrusion (22f) comprised between the free ends of the C-shaped seal protrusion. In all cases, whether in contact with one another or separate, the seal protrusion (22s) and the flow protrusion (22f) are arranged on the plug outer peripheral wall such that by rotation of the plug about the longitudinal z-axis, the inlet opening of the housing peripheral wall alternatively: [0063] faces the blank area (23s) and is circumscribed within the seal protrusion (22s) (=sealed position), or [0064] faces the upstream opening (23u) of the through channel (23) and is circumscribed within the flow protrusion (23f) (=flow position).

[0065] In one embodiment, the outlet opening of the outlet connector opens at the housing peripheral wall. This is illustrated in FIGS. 3, 5, 7, and 8. If the plug in this embodiment comprises a flow protrusion (22f), it is advantageous to also provide a downstream protrusion (22d) topped by a ridge circumscribing the downstream opening (23d) such that, in the flow position, the outlet opening of the housing peripheral wall is circumscribed by the downstream protrusion (22d). The through channel (23) may extends straight from the upstream opening (23u) to the downstream opening (23d). In this case it preferably extends normal to, and intercepts the longitudinal z-axis as shown in FIGS. 3, 5, and 7. Alternatively, the through channel (23) may extend with a curve between the upstream opening (23u) and the downstream opening (23d) as illustrated in FIG. 8. Regardless of the geometry of the through channel (23), it can be seen by comparing (a) and (b) in FIGS. 7 and 8, that rotating the plug (21) permits to bring the upstream and downstream openings (23u, 23d) of the through channel (23) in or out of registry with the inlet and outlet openings of the housing peripheral wall, respectively, thus passing from the flow position to the seal position.

[0066] In a preferred embodiment illustrated in FIG. 9, the downstream opening (23u) of the through channel opens at an end wall of the plug which is transverse to the housing peripheral wall. If the downstream opening (23u) is coaxial with the longitudinal z-axis, the outlet connector (11d) may too extend substantially coaxially with the longitudinal z-axis and be permanently fixed to said transverse end wall of the plug. In a preferred embodiment, the outlet connector (11d) is integrally moulded with the plug (23). This embodiment is of course very advantageous in that there is no tightness issue between the through channel (23) and the outlet connector (11d) and thus with the downstream portion (23d) of the dispensing tube (23). No downstream protrusion (22d) is needed.

[0067] The housing inlet opening can be connected to the upstream portion (13u) of the dispensing tube (13 by means of an inlet connector (11u). Depending on whether the upstream portion (13u) of the dispensing tube (13) is to be coupled to the stopcock by the end user or is coupled thereto in plant, the inlet connector (11u) may have different geometries. It will generally have a tubular geometry extending outwards from the housing outer surface of the peripheral wall, transverse to the longitudinal z-axis. The outlet connector (11d) can either be coupled to the downstream portion (13d) of the liquid dispensing tube (13) or form the downstream portion (13d) of the dispensing tube (13).

[0068] As shown in FIG. 1, a stopcock according to the present invention is particularly suitable for being arranged in the tapping column (30c) of a beverage dispensing apparatus, either counter top dispenser or under the counter dispenser. The upstream portion (13u) of the liquid dispensing tube (13) is then coupled to a beverage container (5), preferably a pressurized container containing beer or a malt based fermented beverage. As discussed above, the container can advantageously be a bag-in-container. This allows the use of a simple air pump for pressurizing the container and thus driving the dispensing of the liquid contained therein.

[0069] A stopcock according to the present invention can be produced by one of the following processes. In a first embodiment, illustrated in FIG. 10, the process comprises the following steps: [0070] (a) injection moulding a plug (21) as described above (cf. FIG. 10(a)); [0071] (b) injecting over the thus injection moulded plug a housing portion (11) as described above in a position such that seal protrusion (22s) is remote from the inlet opening of the housing peripheral wall (cf. FIG. 10(b)); and [0072] (c) rotating the plug about the longitudinal z-axis, such as to bring the blank area (23s) or the upstream opening (23u) of the through channel (23) vis-à-vis the housing inlet opening of the housing peripheral wall (cf. FIG. 10(c)).

[0073] The thus injection moulded stopcock can be extracted from the tool either between steps (b)&(c), or after step (c). In this embodiment it is preferred that the plug (21) be made of a polymer having a melting temperature or softening temperature higher than the one of the polymer of the housing peripheral wall. If both inlet opening and outlet opening are located in the inner surface of the housing peripheral wall or, in other words, if both upstream opening (23u) and downstream opening (23d) of the through channel (23) are located on the plug peripheral wall, as illustrated in FIGS. 7&8, then it is preferred that in step (b) of the foregoing process, the housing portion (11) is injection moulded over the plug (21) such that the upstream opening (23u) of the through channel (23) is in fluid communication with the tubular outlet connector (11d), and wherein in step (d) the plug is rotated to bring the upstream opening (23u) of the through channel in fluid communication with the tubular inlet connector (11u) (cf. FIG. 10(c)). In case of a straight through channel as in FIG. 7, the plug is rotated by an angle of 180°. In case of a through channel comprising a bend as in FIG. 8, then the rotation angle will depend on the geometry of the stopcock.

[0074] In an alternative process illustrated in FIG. 11, a stopcock according to the present invention can be produced by first injection moulding the housing and thereafter injection moulding the plug inside the chamber of the housing with the following steps: [0075] (a) injection moulding a housing portion (11) (cf. FIG. 11(a)); [0076] (b) injecting into the chamber (11c) of the thus injection moulded housing portion a plug (21) as described above in a position such that seal protrusion (22s) is remote from the inlet opening of the housing peripheral wall (cf. FIG. 11(b)); and [0077] (c) rotating the plug about the longitudinal z-axis, such as to bring the blank area (23s) or the upstream opening (23u) of the through channel (23) vis-à-vis the housing inlet opening of the housing peripheral wall (cf. FIG. 11(c)).

[0078] Like in the former embodiment, the thus injection moulded stopcock can be extracted from the tool either between steps (b)&(c), or after step (c). In this embodiment it is preferred that the plug (21) be made of a polymer having a melting temperature or softening temperature lower than the one of the polymer of the housing peripheral wall.

TABLE-US-00001 REF DESCRIPTION  1 stopcock  5 liquid container, beverage keg  8 refrigerating means 11 Housing portion of the valve 11c chamber of the housing portion of the valve 11d outlet connector of housing portion of the valve 11u inlet connector of housing portion of the valve 12d groove produced by the downstream protrusion (22d) upon moulding of the housing portion of the valve 12f groove produced by the flow protrusion (22f) upon moulding of the housing portion of the valve 12s groove produced by the seal protrusion (22s) upon moulding of the housing portion of the valve 13 liquid dispensing tube 13d downstream portion of the liquid dispensing tube (with respect to valve) 13u upstream portion of the liquid dispensing tube (with respect to valve) 21 rotary plug of the valve 22d flow protrusion surrounding the outlet opening (23d) of the plug channel (23) 22f flow protrusion surrounding the inlet opening (23u) of the plug channel (23) 22fs portion of protrusion common to the flow and seal protrusions 22s seal protrusion surrounding a blank area 23 through channel extending through the valve plug 23d downstream opening of valve plug channel 23s blank area defined by seal protrusion 23u upstream opening of valve plug channel 30c tapping column 30L lever actuating the opening/closing of the stopcock 40 source of pressurized gas 40t gas tube 50 injection moulding screw 50c mould for the core portion of the valve 50h mould for the housing portion of the valve