Metal oxide foam, amine functional solid sorbent, methods and applications
10773236 ยท 2020-09-15
Assignee
Inventors
Cpc classification
B01J20/3259
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3204
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28004
PERFORMING OPERATIONS; TRANSPORTING
B01J20/305
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3272
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3085
PERFORMING OPERATIONS; TRANSPORTING
C01B37/02
CHEMISTRY; METALLURGY
B01J20/28045
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3257
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3248
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J20/3246
PERFORMING OPERATIONS; TRANSPORTING
B01J20/06
PERFORMING OPERATIONS; TRANSPORTING
B01J20/261
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28083
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J20/26
PERFORMING OPERATIONS; TRANSPORTING
B01J20/30
PERFORMING OPERATIONS; TRANSPORTING
C01B37/02
CHEMISTRY; METALLURGY
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
B01J20/32
PERFORMING OPERATIONS; TRANSPORTING
B01J20/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Amine functional solid sorbents for carbon dioxide capture and sequestration may be prepared from metal oxide foam solid sorbent supports by treating an appropriate metal oxide foam solid sorbent support with an amine material. Desirable are metal oxide foam solid sorbent supports with a foam structure and morphology at least substantially absent hollow sphere, layered sphere, wormlike and amorphous structure and morphology components. The amine materials may be sorbed into the metal oxide foam solid sorbent support, or alternatively chemically bonded, such as but not limited to covalently bonded, to the metal oxide foam solid sorbent support.
Claims
1. A stable, high-capacity sorbent support comprising a porous metal oxide material having a foam-like structure and morphology, where the foam-like structure and morphology is substantially absent of hollow sphere, layered sphere, wormlike and amorphous inclusions, and further wherein a pore size distribution of the sorbent support is bimodal, and wherein the pores of the sorbent support comprise mesopores and macropores, and wherein two peaks are observed as a result of an electron microscopy test or a gas adsorption test.
2. The sorbent support of claim 1 wherein the porous metal oxide material comprises a silica material.
3. A stable, high-capacity sorbent support comprising a porous metal oxide material having a foam-like structure and morphology, where the foam-like structure and morphology is substantially absent of hollow sphere, layered sphere, wormlike, and amorphous inclusions, and wherein a pore size distribution of the sorbent support is bimodal, and wherein the pores of the sorbent support comprise mesopores and macropores, wherein two peaks are observed as a result of an electron microscopy test or a gas adsorption test, and further wherein the porous metal oxide material is selected from the group consisting of titania, hafnia, and zirconia materials, mixtures thereof, composites thereof, and alloys thereof.
4. The sorbent support of claim 1 wherein the pore size distribution of the sorbent support has an irregularly spaced and sized unit cell of size from about 20 to about 200 nanometers and a window opening with a pore size from about 10 to about 40 nm.
5. A stable, high-capacity sorbent material comprising: a porous metal oxide material having a foam-like structure and morphology, where the foam-like structure and morphology is substantially absent of hollow sphere, layered sphere, wormlike and amorphous inclusions, and further wherein a pore size distribution of the sorbent support is bimodal, and wherein the pores of the sorbent support comprise mesopores and macropores, wherein two peaks are observed as a result of an electron microscopy test or a gas adsorption test; and an amine material incorporated into the porous metal oxide material to provide the sorbent.
6. The sorbent material of claim 5 wherein the porous metal oxide material comprises a silica material.
7. A stable, high-capacity sorbent material comprising: a porous metal oxide material having a foam like or a moss like structure and morphology, where the foam like or the moss like structure and morphology is substantially absent of hollow sphere, layered sphere, wormlike and amorphous inclusions, and wherein a pore size distribution of the sorbent support is bimodal, and wherein the pores of the sorbent support comprise mesopores and macropores, wherein two peaks are observed as a result of an electron microscopy test or a gas adsorption test, and further wherein the porous metal oxide material is selected from the group consisting of titania, hafnia and zirconia materials, mixtures thereof, composites thereof and alloys thereof; and an amine material incorporated into the porous metal oxide material.
8. The sorbent material of claim 5 wherein the porous metal oxide material has an irregularly spaced and sized unit cell of size from about 20 to about 200 nanometers and a window opening with a pore size from about 10 to about 40 nm.
9. The sorbent material of claim 5 wherein the amine material is sorbed into the porous metal oxide material.
10. The sorbent material of claim 9 wherein the amine material comprises polyethyleneimine.
11. The sorbent material of claim 9 wherein the amine material comprises tetraethylenepentamine.
12. The sorbent material of claim 5 wherein the amine material is chemically bonded to the porous metal oxide material.
13. The sorbent material of claim 12 wherein the amine material is polyethyleneimine.
14. A stable, high-capacity sorbent support comprising a porous metal oxide material having a foam-like structure and morphology, wherein the foam-like structure and morphology is substantially absent of any hollow sphere, layered sphere, wormlike or amorphous inclusions, and further wherein a pore size distribution of the sorbent support is bimodal, and wherein the foam-like structure and morphology comprises a pure CO.sub.2 sorption capacity of at least 4.0 mmol g-1, and wherein the foam-like structure and morphology comprises a stable sorption capacity such that the pure CO.sub.2 sorption capacity is stable within an approximately 5% drop combined as a whole upon fifteen or more cycles of CO.sub.2 desorption and adsorption.
15. The sorbent support of claim 14, wherein the metal oxide material having the foam-like structure and morphology is characterized by a transmission electron microscopy image that illustrates the foam-like structure and morphology.
16. A stable, high-capacity sorbent material consisting essentially of: a porous metal oxide material having a foam-like structure and morphology, where the foam-like structure and morphology is substantially absent of any hollow sphere, layered sphere, wormlike or amorphous inclusions, and further wherein a pore size distribution of the sorbent support is bimodal, and wherein the pores of the sorbent support comprise mesopores and macropores, further wherein two peaks are observed as a result of an electron microscopy test or a gas adsorption test; and an amine material incorporated into the porous metal oxide material.
17. The sorbent material of claim 16, wherein the metal oxide material is characterized by a transmission electron microscopy image which illustrates the foam-like structure and morphology.
18. The sorbent support of claim 2 wherein: an x-ray diffraction spectrum of the sorbent support shows a downward curvature from 0 to 8 degrees of 2, absent a peak from 0.8 to 8 degrees of 2; and the nitrogen absorption/desorption isotherm of the sorbent support shows a hysteresis at relative pressure of about 0.8 to about 1.0.
19. The sorbent of claim 13 wherein: an x-ray diffraction spectrum of the sorbent support shows a downward curvature from 0 to 8 degrees of 2, absent a peak from 0.8 to 8 degrees of 2; and the nitrogen absorption/desorption isotherm of the sorbent support shows a hysteresis at relative pressure of about 0.8 to about 1.0.
20. The sorbent support of claim 1, wherein the distribution comprises a first small peak centered at around 9.6 nm and a large broad peak centered at around 52 nm.
21. The sorbent material of claim 1, wherein the macropores are formed due to voids of partially fused mesopores.
22. The capacity sorbent support of claim 14, wherein the foam-like structure and morphology comprises a stable sorption capacity such that the pure CO.sub.2 sorption capacity is stable within an approximately 10% drop upon fifty or more cycles of CO.sub.2 desorption and adsorption.
23. A stable, high-capacity sorbent support comprising a porous metal oxide material having a foam-like structure and morphology, where the foam-like structure and morphology is substantially absent of hollow sphere, layered sphere, wormlike and amorphous inclusions, and further wherein a pore size distribution of the sorbent support is bimodal, and wherein the pores of the sorbent support comprise mesopores and macropores, and wherein the foam-like structure and morphology comprises a stable sorption capacity such that the pure CO.sub.2 sorption capacity is stable within an approximately 5% drop combined as a whole upon fifteen or more cycles of CO.sub.2 desorption and adsorption.
24. The sorbent material of claim 1, wherein a small peak represents a window opening of internal foam unit cells, and further wherein a large broad peak represents internal foam unit cells.
25. The sorbent material of claim 24, wherein the large broad peak represents internal foam unit cells having a diameter ranging from about 20 nm to about 200 nm.
26. The sorbent material of claim 9, wherein the amine material is a linear amine.
27. The sorbent support of claim 1, wherein a first peak of the two peaks comprises mesopores and a second peak of the two peaks comprises macropores.
28. The sorbent support of claim 1, wherein a size of the mesopores is between about 3 to 20 nanometers and a size of the macropores is between about 50 to 600 nanometers.
29. The sorbent support of claim 1, wherein a size of the mesopores is between about 3 to 5 nanometers and a size of the macropores is between about 50 to 160 nanometers.
30. The sorbent support of claim 1, wherein a size of the mesopores is between about 5 to 20 nanometers and a size of the macropores is between about 200 to 600 nanometers.
31. The sorbent support of claim 1, wherein a size of the mesopores is between about 10 to 40 nanometers and a size of the macropores is between about 50 to 200 nanometers.
32. The sorbent support of claim 1, wherein the foam-like structure and morphology comprises a stable sorption capacity such that the pure CO.sub.2 sorption capacity is stable within an approximately 5% drop combined as a whole upon fifteen or more cycles of CO.sub.2 desorption and adsorption.
33. The sorbent support of claim 1, wherein the foam-like structure and morphology comprises a stable sorption capacity such that the pure CO.sub.2 sorption capacity is stable within an approximately 5% drop combined as a whole upon five or more cycles of CO.sub.2 desorption and adsorption.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The objects, features and advantages of the embodiments are understood within the context of the Detailed Description of the Embodiments, as set forth below. The Detailed Description of the Embodiments is understood within the context of the accompanying drawings, that form a material part of this disclosure, wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(23) The embodiments (which are intended as non-limiting embodiments) describe a family of amine functional solid sorbents with high-efficiency for CO.sub.2 capture and sequestration based on a cost-effective silica foam (or alternative metal oxide foam) solid sorbent support with ultra-large mesopores. Such silica foam solid sorbent supports have unit cells with a diameter ranging from about 20 to about 200 nm and window openings with a pore size from about 10 to about 40 nm. The embodied silica foam solid sorbent support may be synthesized using an inexpensive silica source, sodium silicate, under nearly neutral conditions. No micellar swelling agents, e.g. 1,3,5-trimethylbenzene (TMB) or post pore-expansion treatments are necessarily required in the synthesis (although they may be used), which may significantly simplify the scale-up synthesis and reduce the cost of the amine functional solid sorbents that are prepared from the silica foam solid sorbent supports.
(24) While the embodiments that follow are directed towards a silica foam solid sorbent support material, the embodiments are not necessarily so limited. Rather, the embodiments also contemplate that other metal oxide foam solid sorbent support materials may also be feasible within the context of the embodiments, by selection of appropriate alternative soluble metal oxide source materials, such as but not limited to metal alkoxides. Viability of such synthetic schemes to metal oxide foam sorbent support materials should be determinable absent undue experimentation. Such other metal oxide foam solid sorbent support materials may include, but are not necessarily limited to, titania, hafnia and zirconia metal oxide foam solid support materials, mixtures thereof, composites thereof and alloys thereof, any of the foregoing of which may include silica materials. Moreover, within the context of the embodiments and the claims, metal oxide foam solid sorbent support materials in general are intended to include non-stoichiometric compositions as well as stoichiometric compositions.
(25) Furthermore, while the embodiments that follow are directed towards amine functional solid sorbents that use silica foam solid sorbent supports within the context of a polyethyleneimine (PEI) amine, the embodiments are similarly also not necessarily so limited. Rather, the embodiments also contemplate amines including but not limited to polyethyleneimine (PEI) and tetraethylenepentamine (TEPA) amines for preparing amine functional solid sorbents in accordance with the embodiments.
(26) Briefly, and for exemplary purposes, 3.0 g of triblock copolymer surfactant Pluronic 123 (EO.sub.20PO.sub.70EO.sub.20), was dissolved in a solution of acetic acid (3.0 g), water (52 g), and ammonium fluoride (0.3 g) at 40 C. A solution of sodium silicate (2.35 g) in water (40 g) was heated to 40 C. and poured into the surfactant solution under vigorous stirring. The obtained mixture was kept under static conditions at 40 C. for 24 h and aged at 70 C. for another 24 h. The product was then collected by filtration, followed by copious washings with water. The surfactant template was removed either by ethanol extraction or calcination at 560 C. for 6 h in air to produce the silica foam solid sorbent support. Amine functional solid sorbents with different amine loadings, denoted as F-PEI % x where x represents the weight percentage of the amine in the sorbent, were prepared via wet impregnation using 10 wt % PEI solution in ethanol.
(27) The structure and morphology of the silica foam solid sorbent supports were investigated using transmission electron microscopy. As shown in
(28) The PEI-impregnated amine functional solid sorbent was further characterized by attenuated total reflectance/Fourier transform infrared (ATR/FTIR) spectroscopy, as illustrated in
(29) Adsorption kinetics of the amine functional solid sorbent with an 80 wt % PEI loading, F-PEI %80, were gravimetrically evaluated at 75 C. under two different concentrations of CO.sub.2. After exposure to 1 atm of pure CO.sub.2, a sharp weight gain was observed, as illustrated in
(30) The capacities of the amine functional solid sorbents were investigated in terms of amine loading and compared with similar amine functional solid sorbents prepared from conventional mesoporous materials, as illustrated in
(31) The stability of F-PEI %80 amine functional solid supports was evaluated under pure and 8% dry CO.sub.2 using both concentration sweep and temperature swing methods. Because of the rapid adsorption kinetics, the activated amine functional solid sorbent was exposed to CO.sub.2 at 75 C. only for 10 min to shorten the cycle time. When concentration sweep was used, the amine functional solid sorbent was regenerated under N.sub.2 for 30 min at 75 C. In contrast, the amine functional solid sorbent was regenerated under N.sub.2 at 100 C. for 10 min in the temperature swing cycle. As shown in
(32) To further investigate the influence of various factors related to synthesis of silica foam solid sorbent supports within the context of CO.sub.2 adsorption characteristics of amine functional solid sorbents prepared from the silica foam solid sorbent supports, various experiments were undertaken.
(33) First, the concentration of ammonium fluoride in the silica foam solid sorbent support synthesis solution was controlled at 0.0 gram, 0.1 gram, 0.3 gram and 0.6 gram, to yield silica foam solid sorbent supports whose transmission electron microscopy images are illustrated in
(34) Nitrogen adsorption isotherm data and pore size determination data for the four foregoing silica foam solid sorbent supports are shown in
(35) Next, the concentration of water in the silica foam solid sorbent support syntheses solution was controlled at 83 grams, 60 grams, 40 grams and 24 grams to yield silica foam solid sorbent supports whose transmission electron microscopy images are illustrated in
(36) Nitrogen adsorption isotherm data and pore size determination data for the foregoing four silica foam solid sorbent supports are shown in
(37) Next, the concentration of P123 surfactant in the silica foam solid sorbent support synthesis solution was controlled at 0.75 grams, 1.5 grams, 3 grams and 4.5 grams to yield silica foam solid sorbent supports whose transmission electron microscopy images are illustrated in
(38) Nitrogen adsorption isotherm data and pore size determination data for the foregoing four silica foam solid sorbent supports are shown in
(39) Finally, the temperature of the silica foam solid sorbent support synthesis solution was controlled at 20 C., 40 C., 50 C., 55 C., 60 C. and 80 C. to yield silica foam solid sorbent supports whose transmission electron microscopy images are illustrated in
(40) All of the data from
(41) As is seen from the foregoing experimental data, under all circumstances, amine functional solid sorbents that derive from silica foam solid sorbent supports that have a foam structure and morphology substantially absent a hollow sphere, an onion layered sphere, a wormlike or an amorphous material structure and morphology (i.e., as designated in
(42) Beyond the foregoing examples which were undertaken within the context of a PEI amine material impregnated within a silica foam solid sorbent support to provide an amine functional solid sorbent, the embodiments also contemplate an amine functional solid sorbent that includes a covalent bonded amine linkage to a silica foam solid sorbent support from which is comprised the amine functional solid sorbent. The following description, which is directed towards such an amine functional solid sorbent that includes such a covalent bonded amine linkage, may be formed using a method that is additionally applicable to sorbent supports other than silica foam solid sorbent supports with transmission electron microscope characteristics otherwise in accordance with the foregoing embodiments (i.e., where the transmission electron microscope characteristics provide silica foam solid sorbent supports having a foam structure and morphology substantially absent the hollow sphere, layered sphere, wormlike or amorphous structure and morphology).
(43) To that end, and in yet another typical synthesis, 1,3,5-trimethylbenzene (TMB, 22.5 g) was added to a solution of water (175 g), P123 (15 g), acetic acid (22.5 g) and NaF (0.3 g). The emulsion was kept stifling at 40 C. for 2 hr. Sodium silicate (15.5 g) was dissolved in water (200 g) at 40 C. after which the solution was poured into the above emulsion. The resulting milky mixture was kept stirring at 40 C. for 24 hr. The product was filtered and then calcined at 550 C. in air.
(44) A transmission electron microscopy image of such a resulting silica foam solid sorbent support is shown in
(45) An amine functional solid sorbent was then prepared from the silica foam solid sorbent support whose transmission electron microscopy image is illustrated in
(46) Finally,
(47) Thus, as shown experimentally above, the morphology and structure of a silica foam solid sorbent support significantly affects the capture capacity of an amine functional solid sorbent that is prepared from the silica foam solid sorbent support.
(48) In summary, a series of cost-effective silica foam solid sorbent supports with ultra-large mesopores was developed for high-efficiency supported amine sorbents. The sorbents exhibit fast CO.sub.2 capture kinetics as well as high adsorption capacity, up to 5.8 mmol g.sup.1 under 1 atm of dry CO.sub.2. The sorbent also shows good stability over multiple adsorption-desorption cycles.
(49) All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference in their entireties to the extent allowed and as if each reference was individually and specifically indicated to be incorporated by reference and was set forth in its entirety herein.
(50) The use of the terms a and an and the and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms comprising, having, including, and containing are to be construed as open-ended terms (i.e., meaning including, but not limited to,) unless otherwise noted. The term connected is to be construed as partly or wholly contained within, attached to, or joined together, even if there is something intervening.
(51) The recitation of ranges of values herein is merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it was individually recited herein.
(52) All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., such as) provided herein, is intended merely to better illuminate embodiments of the invention and does not impose a limitation on the scope of the invention unless otherwise claimed.
(53) No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
(54) It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit and scope of the invention. There is no intention to limit the invention to the specific form or forms disclosed, but on the contrary, the intention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention, as defined in the appended claims. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
(55) Therefore, the embodiments are illustrative of the invention rather than limiting of the invention. Revisions and modifications may be made to methods, materials, structures and dimensions related to a silica foam solid sorbent support, amine functional solid sorbent and related methods in accordance with the embodiments while still providing a metal oxide solid sorbent support, an amine functional solid sorbent and related methods in accordance with the invention, further in accordance with the accompanying claims.