Insulated soft-body cooler
10772405 ยท 2020-09-15
Inventors
Cpc classification
B65D81/3858
PERFORMING OPERATIONS; TRANSPORTING
A45F3/04
HUMAN NECESSITIES
A45F2003/003
HUMAN NECESSITIES
International classification
A45F3/04
HUMAN NECESSITIES
A45F3/00
HUMAN NECESSITIES
Abstract
Aspects of the present disclosure relate to an insulated, waterproof, soft-side cooler. The soft-side cooler may comprise an insulated core formed form a single piece of foam. Further, the soft-side cooler may comprise a zipper configuration that allows for zipping down the middle of the top of the soft-side cooler, thus allowing for the full, six-sided insulation while also allowing for wide-mouth opening that allows users easy access into the insulated compartment.
Claims
1. A cooler comprising: an outer shell; an inner liner; an insulating core disposed between the outer shell and the inner liner, the insulating core comprising a foam material; a zipper mechanism having a slider and opposing stringers, each opposing stringer comprising (i) a row of teeth and (ii) a zipper tape; an inner lip proximate a top of the cooler, the inner lip formed by: stitching the outer shell to the inner liner to form an attachment; folding the attachment inwards such that the attachment is disposed under the zipper tape; and stitching the zipper tape to the attachment, the attachment being disposed under the zipper tape; and a first strap and a second strap corresponding to a first side and a second side of the outer shell, each strap comprising a top end, a bottom end, and a middle portion disposed between the top end and the bottom end, a first end of each opposing stringer being attached to the first strap and a second end of each opposing stringer being attached to the second strap; wherein the bottom end of the first strap and the bottom end of the second strap are disposed between the inner lip and the inner liner.
2. The cooler of claim 1, wherein the top end of the first strap attaches to the first end of each opposing stringer and the top end of the second strap attaches to the second end of each opposing stringer.
3. The cooler of claim 1, wherein the zipper tape comprises a flexible material.
4. The cooler of claim 1, wherein the foam material comprises at least one of soft-cell foam and closed-cell foam.
5. The cooler of claim 1, further comprising a first side-release buckle disposed on the first side of the outer shell and a second side-release buckle disposed on the second side of the outer shell, wherein the first and second side-release buckles are configured for securing the first and second straps to the first and second sides of the outer shell.
6. The cooler of claim 5, wherein the first strap and the second strap each further comprise a first strap buckle and a second strap buckle attached thereto on the top end of each strap, the first strap buckle and the second strap buckle configured to connect to the first side-release buckle and the second side-release buckle, respectively.
7. A cooler comprising: an outer shell; an inner liner; an inner lip proximate the top of the cooler; an insulating core disposed between the outer shell and the inner liner, the insulating core comprising a foam material; a zipper mechanism having a slider and opposing stringers, each opposing stringer comprising: (i) a row of teeth and (ii) a zipper tape attached to the inner lip; and a first strap and a second strap corresponding to a first side and a second side of the outer shell, each strap comprising a top end, a bottom end, and a middle portion disposed between the top end and the bottom end, a first end of each opposing stringer being attached to the first strap and a second end of each opposing stringer being attached to the second strap; wherein, for each of the first strap and the second strap, the bottom end is folded under the middle portion to form a fold, the bottom end being disposed between the inner lip and the inner liner such that the bottom end is sandwiched between the inner liner and the inner lip, and the inner lip is sandwiched between the fold.
8. The cooler of claim 7, wherein the inner lip is formed by: stitching the outer shell to the inner liner to form an attachment; folding the attachment inwards such that the attachment is disposed under the zipper tape; and stitching the zipper tape to the attachment, the attachment being disposed under the zipper tape.
9. The cooler of claim 7, wherein the top end of the first strap attaches to the first end of each opposing stringer and the top end of the second strap attaches to the second end of each opposing stringer.
10. The cooler of claim 7, wherein the zipper tape comprises a flexible material.
11. The cooler of claim 7, wherein the foam material comprises at least one of soft-cell foam and closed-cell foam.
12. The cooler of claim 7, further comprising a first side-release buckle disposed on the first side of the outer shell and a second side-release buckle disposed on the second side of the outer shell, wherein the first and second side-release buckles are configured for securing the first and second straps to the first and second sides of the outer shell.
13. The cooler of claim 12, wherein the first strap and the second strap each further comprise a first strap buckle and a second strap buckle attached thereto on the top end of each strap, the first strap buckle and the second strap buckle configured to connect to the first side-release buckle and the second side-release buckle, respectively.
14. A cooler comprising: an outer shell; an inner liner; an insulating core disposed between the outer shell and the inner liner, the insulating core comprising a foam material; a zipper mechanism having a slider and opposing stringers, each opposing stringer comprising: (i) a row of teeth and (ii) a zipper tape; a first strap and a second strap corresponding to a first side and a second side of the outer shell, each strap comprising a top end, a bottom end, and a middle portion disposed between the top end and the bottom end, a first end of the stringer being attached to the top end of the first strap and a second end of the stringer being attached to the top end of the second strap; and a first side-release buckle disposed on the first side of the outer shell and a second side-release buckle disposed on the second side of the outer shell, wherein the first and second side-release buckles are configured for securing the first and second straps to the first and second sides of the outer shell.
15. The cooler of claim 14, further comprising an inner lip proximate the top of the cooler, the inner lip formed by: stitching the outer shell to the inner liner to form an attachment; folding the attachment inwards such that the attachment is disposed under the zipper tape; and stitching the zipper tape to the attachment, the attachment being disposed under the zipper tape.
16. The cooler of claim 15, wherein the bottom end of the first strap and the bottom end of the second strap are disposed between the inner lip and the inner liner.
17. The cooler of claim 15, wherein, for each of the first strap and the second strap, the bottom end is folded under the middle portion, the bottom end being disposed between the inner lip and the inner liner such that the bottom end is sandwiched between the inner liner and the inner lip, and the inner lip is sandwiched between the fold of the bottom end and the middle portion.
18. The cooler of claim 14, wherein the zipper tape comprises a flexible material.
19. The cooler of claim 14, wherein the foam material comprises at least one of soft-cell foam and closed-cell foam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate multiple embodiments of the presently disclosed subject matter and, together with the description, serve to explain the principles of the presently disclosed subject matter; and, furthermore, are not intended in any manner to limit the scope of the presently disclosed subject matter.
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DETAILED DESCRIPTION
(11) The various embodiments of the presently disclosed subject matter are described with specificity to meet statutory requirements. However, the description itself is not intended to limit the scope of this patent. Rather, it has been contemplated that the claimed subject matter might also be embodied in other ways, to include different steps or elements similar to the ones described in this document, in conjunction with other present or future technologies.
(12) It should also be noted that, as used in the specification and the appended claims, the singular forms a, an and the include plural references unless the context clearly dictates otherwise. References to a composition containing a constituent is intended to include other constituents in addition to the one named. Also, in describing the preferred embodiments, terminology will be resorted to for the sake of clarity. It is intended that each term contemplates its broadest meaning as understood by those skilled in the art and includes all technical equivalents which operate in a similar manner to accomplish a similar purpose.
(13) Herein, the use of terms such as having, has, including, or includes are open-ended and are intended to have the same meaning as terms such as comprising or comprises and not preclude the presence of other structure, material, or acts. Similarly, though the use of terms such as can or may is intended to be open-ended and to reflect that structure, material, or acts are not necessary, the failure to use such terms is not intended to reflect that structure, material, or acts are essential. To the extent that structure, material, or acts are presently considered to be essential, they are identified as such.
(14) It is also to be understood that the mention of one or more method steps does not preclude the presence of additional method steps or intervening method steps between those steps expressly identified. Moreover, although the term step may be used herein to connote different aspects of methods employed, the term should not be interpreted as implying any particular order among or between various steps herein disclosed unless and except when the order of individual steps is explicitly required.
(15) The components described hereinafter as making up various elements of the invention are intended to be illustrative and not restrictive. Many suitable components that would perform the same or similar functions as the components described herein are intended to be embraced within the scope of the invention. Such other components not described herein can include, but are not limited to, for example, similar components that are developed after development of the presently disclosed subject matter.
(16) To facilitate an understanding of the principles and features of the invention, various illustrative embodiments are explained below. In particular, the presently disclosed subject matter is described in the context of a waterproof, leak-proof, soft-side cooler that demonstrates improved insulative capacity.
(17) Referring now to the figures, wherein like reference numerals represent like parts throughout the views, the connector system will be described in detail.
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(20) As discussed, according to some embodiments, a soft-side cooler 100 can comprise a three-layer design.
(21) In some embodiments, the inner surface 305 of the outer shell 300 (i.e., the surface that can be in direct contact with the insulating core 310) can be coated with or comprise a reflective material. As will be appreciated, the reflective material can reflect cooler temperatures from the interior of the cooler 100 back toward the cooler's 100 interior. Further, the reflective material can reflect warmer, external temperatures, away from the interior of the soft-side cooler 100.
(22) In some embodiments, the outer shell 300 can be constructed from a durable, pliable material that is adapted to promote temperature maintenance and prevent leaking. Further, in some embodiments, the outer shell 300 can be waterproof to keep the soft-side cooler 100 from leaking or prevent outside substances from entering the cooler body. In some embodiments, the outer shell 300 may be constructed from various materials such as denier nylon, which may incorporate UV reflection. Further, the outer shell 300 may comprise a thermoplastic elastomer (TPE) coating. For example, in some embodiments, the outer shell 300 may comprise TPE-coated nylon, 1000 denier luggage grade nylon, tarpaulin, or PU-coated nylon depending on the desired properties of the cooler. It is understood that other materials may be used to construct the outer shell 200. As will be appreciated, such features can help the soft-side cooler 100 maintain interior temperature despite exposure to direct sunlight. It is understood that other materials may be used to construct the outer shell 300 that will provide similar functionalities and advantages.
(23) In some embodiments, the outer shell 300 can include various accessories to serve various needs. For example, in some embodiments, the outer shell 300 may include backpack straps such that the soft-side cooler 100 can be transported on a user's back as a backpack. In some embodiments, the outer shell 300 may comprise a plurality of side-release buckles, which can also serve as bottle openers. Further, the outer shell 300 may be equipped with a plurality of tie downs. In some embodiments, the tie downs may be constructed from stainless steel. Further, the outer shell 300 may comprise a plurality of carabiners, which can be carabiner bowtie daisy chains. As will be understood and appreciated, the tie downs and carabiners can be used to secure the soft-side cooler to a variety of surfaces or objects.
(24) As shown at
(25) As previously discussed, in some embodiments, the insulating core 310 can be constructed from closed-cell foam. The closed-cell foam can serve a dual purpose: prevent warm air from entering the interior of the cooler 100 and keep cold air from leaving the interior of the cooler 100. Additionally, as will be appreciated, closed-cell foam is more rigid than open-cell foam, thereby providing for a more structured interior. Further, as will be appreciated, because closed-cell foam can be folded, bent, and carved, the use of closed-cell foam can allow for an insulating core 310 that can be constructed from a single piece, as will be discussed further in relation to
(26) In some embodiments, the insulating core 310 may comprise opposing vertical walls (or side walls) 322, which may comprise an upper section 325 and lower section 330. In some embodiments, the upper sections 325 are opposing and can fold over toward one another and over the insulating compartment thereby providing six-sided insulation. Further, in some embodiments, the upper sections 325 may have a thickness that is less than the thickness of the lower sections 330.
(27) In some embodiments, as shown in
(28) As discussed previously, in some embodiments, the upper sections 325 can be folded toward one another to create a closed state and form a sixth side of insulation. Thus, when the upper sections 325 are folded toward one another, the upper sections 407 of the end walls may further contribute to the sixth side of insulation, according to some embodiments. For example, as shown in
(29) As will be appreciated and understood, the foam base and foam body can have various dimensions and foam thicknesses according to the needs of the user. It is understood that the thickness of the foam corresponds to the insulative capacity of the soft-side cooler. According to an example embodiment, the foam base 405 may have a thickness of approximately 1 inch to 1.5 inches. According to an example embodiment, the lower sections 330 and 409 can have a thickness of approximately 0.75 inches to 1 inch. The upper sections 325 and 407 can have a thickness of 0.5 inches to 0.75 inches. Thus in some embodiments, the lower sections 330 and 409 have a greater thickness than the upper sections 325 and 407 of the foam body. As will be understood, these dimensions are exemplary and are not intended to be limiting as the thicknesses of the components can be changed depending on the needs of the soft-side cooler because certain implementations may require maintaining lower or higher temperatures than others. For example, when used in a medical setting to transport human tissue or organs, it may be necessary to maintain a lower temperature than when used to transport food or drinks. Accordingly, it may be necessary for the foam base 305, lower sections 330 and 409, and upper sections 325 and 407 to have greater thicknesses and thus greater insulation capacity.
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(32) In some embodiments, the closed-cell foam can be folded as shown in
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(34) As shown in
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(36) In some embodiments of the present disclosure, each pair of opposing ends of the stringer may be affixed to a strap 650. The strap 650 can be constructed from nylon, rubber, or another suitable webbing material that provides strength and flexibility.
(37) In some embodiments, the zipper tape 632 can comprise an additional rubber strip which attaches to the zipper tape 632 along a length of the cooler. In some embodiments, the rubber strip also attaches within the straps 650 at each of the opposing ends of the zipper stringer 636. As will be appreciated, this additional rubber strip can permit flexibility while zipping because the rubber material will stretch as the zipper is closed. The additional strip can also help prevent the zipper mechanism 632 from ripping off of the cooler 100 and can increase the soft-side cooler's 100 capacity by providing extra flex. Further, in some embodiments, the rubber strip can be attached to the zipper tape 632 and also be sandwiched between the top end 652 and a bottom end 654. In some embodiments, the zipper tape 632 can be constructed from rubber or another flexible material to provide similar functionality.
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(39) As shown at
(40) Additionally, as shown in
(41) Further, in some embodiments, the bottom end 654 can be doubled over for added reinforcement. For example, in some embodiments as shown at
(42) Accordingly, the zipper mechanism 320 as illustrated in
(43) For example, and as discussed above, a zipper tape 632 of the zipper mechanism can be disposed between an inner lip 620 and an outer lip 610 along the top edge of the soft-side cooler. Accordingly, these three surfaces (i.e., the outer lip 610, zipper tape 632, and inner lip 620) can be stitched together (illustrated by 660A on the outside of the cooler and 660B on the inside of the cooler) along the top edge of the soft-side cooler thus ensuring the zipper is securely affixed to the soft-sided cooler. In some embodiments, the outer lip 610 can be attached to an outer surface of the outer shell 300 and the inner lip 620 can be attached to an inner surface of the inner liner 315 via both upper stitching 660A and 660B and lower stitching 670A and 670B. In some embodiments, the inner lip 620 can be doubled over 622 to provide added strength. Further, in some embodiments and as shown in
(44) Additionally, in some embodiments, the bottom edge 622 of the inner lip 620 can be doubled over such that it abuts the inner surface of the inner liner 315. Accordingly, as shown in
(45) While the present disclosure has been described in connection with a plurality of exemplary aspects, as illustrated in the various figures and discussed above, it is understood that other similar aspects can be used or modifications and additions can be made to the described aspects for performing the same function of the present disclosure without deviating therefrom. For example, in various aspects of the disclosure, methods and compositions were described according to aspects of the presently disclosed subject matter. In particular, aspects of the present disclosure have been described in relation to a soft-side cooler comprising closed-cell foam, but aspects of the disclosed technology can be used with soft-side coolers comprising open-cell foam. Additionally, other equivalent methods or composition to these described aspects are also contemplated by the teachings herein. Therefore, the present disclosure should not be limited to any single aspect, but rather construed in breadth and scope in accordance with the appended claims.