Optical lithography process adapted for a sample comprising at least one fragile light emitter
10775702 · 2020-09-15
Assignee
- Centre National De La Recherche Scientifique (Paris, FR)
- Sorbonne Universite (Paris, FR)
- Universite De Paris (Paris, FR)
Inventors
- Agnès Maitre (Paris, FR)
- Amit Raj Dhawan (Paris, FR)
- Pascale Senellart (Orsay, FR)
- Cherif Belacel (Paris, FR)
Cpc classification
G03F9/7084
PHYSICS
G03F7/70291
PHYSICS
G03F7/70383
PHYSICS
G03F9/7015
PHYSICS
G03F7/70133
PHYSICS
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
G01N21/6408
PHYSICS
H01L33/06
ELECTRICITY
International classification
Abstract
Disclosed is a lithography process on a sample with at least one emitter, the process including: putting at least one layer of resist above the sample; exciting one selected emitter with light through the at least one layer of resist; detecting light emitted by the excited selected emitter and determining a position of the selected emitter; and curing with a light beam a part of the at least one layer of resist above the position of the selected emitter, the light beam being a shaped light beam having a cross-section, this cross-section having a central part, an intermediate part surrounding the central part and a border part surrounding the intermediate part, the intensity of the shaped light beam on the at least one layer of resist reaching a maximum at the intermediate part.
Claims
1. Lithography process on a sample (2) comprising at least one emitter (1), said process comprising: putting at least one layer (3, 4) of resist above the sample (2), exciting one selected emitter (1) with light (13) through the at least one layer of resist (3,4), detecting light (14) emitted by the excited selected emitter (1) and determining a position of the selected emitter (1), curing with a light beam (15) a part of the at least one layer (3, 4) of resist by putting the light beam (15) above the position of the selected emitter (1), the light beam (15) being a shaped light beam (15) having a cross-section, this cross-section having a central part (16), an intermediate part (17) surrounding the central part (16) and a border part (18) surrounding the intermediate part (17), the intensity of the shaped light beam (15) on the at least one layer (3, 4) of resist reaching a maximum at the intermediate part (17).
2. Process according to claim 1, wherein during the curing step, seen from above the sample, the intermediate part is surrounding the selected emitter, and/or the shaped light beam (15) is centered on the position of the selected emitter (1).
3. Process according to claim 1, wherein the central part (16) is: a center of rotational symmetry of the intensity of the shaped light beam (15), and/or an intersection of at least two symmetry axis (38, 39, 40, 41) of reflection symmetry of the intensity of the shaped light beam (15).
4. Process according to claim 1, wherein the light (13) for exciting the selected emitter (1) and the light for the shaped light beam (15) come from a same light source (19).
5. Process according to claim 4, wherein the light (13) for exciting the selected emitter (1) is the shaped light beam (15).
6. Process according to claim 1, wherein the light (13) for exciting the selected emitter (1) has a power lower than the power of the shaped light beam (15) used for curing a part of the at least one layer (3, 4) of resist by putting the light beam (15) above the position of the selected emitter.
7. Process according to claim 6, wherein the light (13) for exciting the selected emitter (1) has a power at least 1000 times lower than the power of the shaped light beam (15) used for curing a part of the at least one layer (3, 4) of resist by putting the light beam (15) above the position of the selected emitter.
8. Process according to claim 1, wherein the shaped light beam (15) is a spatially shaped laser mode.
9. Process according to claim 8, wherein the shaped light beam (15) is: different from a TEM.sub.00 or LG.sub.00 laser mode, and/or a Laguerre-Gaussian mode or a Bessel beam, and/or a donut Laguerre-Gaussian laser mode, and/or a LG.sub.l=1, p=0 or LG.sub.l=2, p=0 or LG.sub.l=1, p=1 or LG.sub.l=4, p=0 Laguerre-Gaussian mode, wherein TEM signifies Transverse Electromagnetic Mode and LG signifies Laguerre-Gaussian.
10. Process according to claim 1, wherein the intensity of the shaped light beam (15) on the at least one layer (3, 4) of resist reach a minimum at the central part (16).
11. Process according to claim 1, further comprising, before the curing step, a step of selecting the selected emitter (1) based on the detected light (14) emitted by the selected emitter (1).
12. Process according to claim 11, wherein the step of selecting the selected emitter (1) is based: on a wavelength and/or on a polarization and/or on an intensity and/or on bunched or antibunched emission characteristics of the detected light (14) emitted by the selected emitter (1) and/or an estimated lifetime of the selected emitter (1).
13. Process according to claim 1, wherein the curing step creates a surrounding burnt (20) above the position of the selected emitter (1), the process comprising, after the curing step, removing the part of the at least one layer (3, 4) of resist located inside the surrounding burnt (20), the surrounding burnt (20) then becoming a hole (10) located inside the at least one layer (3, 4) of resist and above the position of the selected emitter (1).
14. Process according to claim 13, further comprising a step of depositing a metallic layer (11) inside the hole (10), above the position of the selected emitter (1).
15. Process according to claim 1, wherein the at least one layer (3, 4) of resist comprises two layers of two different resists, the two layers comprising a first layer (3) in contact with the sample (2) and a second layer (4) in contact with the first layer (3).
16. Process according to claim 1, wherein the at least one emitter (1) is comprised in the sample inside an emitter layer (7a, 7b).
17. Process according to claim 16, wherein the at least one emitter (1) is comprised in the sample between two layers (7a, 7b) of the same dielectric material forming the emitter layer.
18. Process according to claim 16, wherein: one first side of the emitter layer (7a, 7b) is in contact with the at least one layer (3, 4) of resist, and one second side of the emitter layer (7a, 7b) is in contact with a metallic layer (6) or a Bragg mirror.
19. Process according to claim 1, wherein each emitter (1) is a quantum dot, a nitrogen vacancy center in a nanodiamond, or a fluorescent molecule.
20. Process according to claim 2, wherein the central part (16) is: a center of rotational symmetry of the intensity of the shaped light beam (15), and/or an intersection of at least two symmetry axis (38, 39, 40, 41) of reflection symmetry of the intensity of the shaped light beam (15).
Description
DETAILED DESCRIPTION OF THE FIGURES AND OF REALIZATION MODES OF THE INVENTION
(1) Other advantages and characteristics of the invention will appear upon examination of the detailed description of embodiments which are in no way limitative, and of the appended drawings in which:
(2)
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(5)
(6) in
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(9) in
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(18) These embodiments being in no way limitative, we can consider variants of the invention including only a selection of characteristics subsequently described or illustrated, isolated from other described or illustrated characteristics (even if this selection is taken from a sentence containing these other characteristics), if this selection of characteristics is sufficient to give a technical advantage or to distinguish the invention over the state of the art. This selection includes at least one characteristic, preferably a functional characteristic without structural details, or with only a part of the structural details if that part is sufficient to give a technical advantage or to distinguish the invention over the state of the art.
(19) We are now going to describe, in reference to
(20) This lithography process embodiment according to the invention is implemented on a sample 2 comprising at least one emitter 1.
(21) Each emitter is an individual emitter 1 (i.e. an emitter capable of emitting one single photon at a time) or an aggregate emitter 1 (formed by an assembly of a plurality of individual emitters 1). Each emitter 1 is preferably an individual emitter 1.
(22) Each emitter is a nano-emitter, i.e. an emitter having a volume that can completely enter inside a sphere having a 100 nm diameter.
(23) Each emitter 1 is something that emits light after absorbing photons. The absorbed photons can be optical, ultraviolet, infrared, or in general, from any part of the electromagnetic spectrum.
(24) Each emitter 1 can be a fluorescent emitter or a photoluminescent emitter.
(25) Each emitter 1 is typically a quantum dot, a nitrogen vacancy center in a nanodiamond, a fluorescent molecule, or a defect in a monolayer two dimensional material like MoS.sub.2, WSe.sub.2.
(26) In the particular case of embodiment of
(27) The at least one emitter 1 is comprised in the sample 2 inside an emitter layer 7a, 7b.
(28) As illustrated in
(29) The sample 2 comprises an intermediate layer 6 comprised between a substrate 5 (typically a silicon wafer) and the emitter layer 7a, 7b. The intermediate layer 6 is a metallic layer 6. In the particular case of embodiment of
(30) The sample 2 is prepared as follow: on the wafer 5 (e.g., a silicon wafer), the optically thick layer 6 (200 nm) of a plasmonic metal (e.g., gold or silver) is deposited by plasma vapor deposition. then the layer of a dielectric material 7a is deposited (e.g., by spincoating) on it. The typical thickness of layer 7a is comprised between 0 nm and 200 nm. then on top of the dielectric layer 7a, individual or multiple fluorescent emitters 1 (e.g., quantum dots, nitrogen vacancy centers in nanodiamonds, etc.) are spincoated. then the other layer of a dielectric material 7b is deposited. The typical thickness of layer 7b is comprised between 0 nm and 200 nm. Finally we have a layer of a dielectric material 7a, 7b with embedded individual emitter 1 or multiple fluorescent emitters 1.
(31) As illustrated in
(32) The at least one layer 3, 4 of resist comprises two layers of two different resists, the two layers comprising a first layer 3 (LOR) in contact with the sample 2 and a second (or top) layer 4 (PMMA) above (preferably in contact with) the first layer 3.
(33) More precisely, above the dielectric layer 7a, 7b, a layer 3 of LOR 5A resist (500 nm in thickness) is spincoated and baked. LOR 5A is a commercial lithography liftoff resist manufactured by MicroChem Corp.
(34) Above the LOR 5A layer 3, a 50 nm thick layer 4 of PMMA (polymethyl methacrylate) is spincoated and baked.
(35) One first side of the emitter layer 7a, 7b is in contact with the at least one layer 3, 4 of resist.
(36) One second side of the emitter layer 7a, 7b is in contact with the metallic layer 6.
(37)
(38) Beam profiles which are circularly symmetric (or lasers with cavities that are cylindrically symmetric) are often best solved using the Laguerre-Gaussian modal decomposition LG.sub.l, p. These functions are written in cylindrical coordinates using Laguerre polynomials. Each transverse mode LG.sub.l, p is again labelled using two integers, in this case the radial index p0 and the azimuthal index I which can be positive or negative or zero.
(39)
(40) The sample 2 is put on a motorized (piezoelectric) stage 33 in front of an objective 34 of a microscope 35.
(41) As illustrated in
(42) Light 13 is also called excitation beam 13.
(43) Light 13 is a spatially shaped laser mode.
(44) Light 13 is a non fundamental Laguerre-Gaussian mode or a Bessel beam (different from a LG.sub.l=0, p=0 laser mode or a fundamental transverse mode TEM.sub.00), typically a donut Laguerre-Gaussian laser mode such like a LG.sub.l=1, p=0 or LG.sub.l=2, p=0 or LG.sub.l=1, p=1 or LG.sub.l=4, p=0 Laguerre-Gaussian mode.
(45) As illustrated in
(46) The detected light 14 is fluorescence light.
(47) The detected light 14 is collected, detected and analyzed thanks to a Hanbury Brown and Twiss setup 36.
(48) The process embodiment according to the invention then comprises (before the following curing step), a step of selecting the selected emitter 1 among all the excited emitters 1, this selection being based on the detected light 14 emitted by the selected emitter 1.
(49) The step of selecting the selected emitter 1 is based: on a wavelength and/or on a polarization and/or on an intensity and/or on bunched or antibunched emission characteristics,
of the detected light 14 emitted by the selected emitter 1 and/or an estimated lifetime of the selected emitter 1. This lifetime estimation can be based on time resolved fluorescence measurement.
(50) The exciting steps and detecting steps are part of a scanning step. Sample 2 is scanned by confocal microscopy and the selected emitter 1 is selected as previously explained. The selected emitter 1 is scanned using the previously described donut Laguerre-Gaussian mode (170 nW and 473 nm continuous wave laser).
(51) During this scan (comprising the exciting steps and detecting steps), light 13 is imaged and focused on the selected emitter 1.
(52) During this scan (comprising the exciting steps and detecting steps), the relative position between the sample 2 and the light 13 is moved (thanks to the stage 33). In other words, the shape of light 13 is scanned by the fluorescent selected emitter 1. In other words, each imaged pixel of the scan image 31 corresponds to a specific relative position between the sample 2 and the excitation beam 13. The position of the selected emitter 1 is determined as being the relative position between the sample 2 and the beam 13, 15 obtained for imaging the pixel (in image 31) at the center of the donut or closed loop shape of beam 13, 15.
(53) Before this construction of confocal scan image 31 using the LG.sub.l, p laser mode, another scanning is usually carried out using a fundamental mode of a 405 nm laser 32 operating at about 50 nW before entering the microscope 35 for making photon antibunching measurement and then confirming if it is the selected emitter 1 a single photon emitter 1.
(54) As illustrated in
(55) Beam 15 is also called the curing beam 15.
(56) This light beam 15 is the previously described selected first diffraction order.
(57) The light beam 15 is shaped by the spatial light modulator 26.
(58) As illustrated in
(59) an intermediate part 17 surrounding the central part 16; this intermediate part 17 is a closed curve, preferably a circle; this intermediate part 17, from a front view of the sample 2 from the side of the at least one layer 3, 4 of resist (with a view direction parallel to the optical axis of objective 34 or parallel to an average direction of propagation of this beam 15 onto the at least one layer 3, 4 and/or onto the selected emitter 1), surrounds the selected emitter 1, and
(60) a border part 18 surrounding the intermediate part 17.
(61) The intensity of the curing shaped light beam 15 on the at least one layer 3, 4 of resist reaches a maximum (compared to the central part 16 and the border part 18) at the intermediate part 17, and is even maximum (compared to the central part 16 and the border part 18) over all the intermediate part 17.
(62) During the curing step, seen from above the sample 2 from the side of the at least one layer 3, 4 of resist, the intermediate part 17 is surrounding the selected emitter 1. The curing shaped light beam 15 is centered or substantially centered on the position of the selected emitter 1 (i.e. the central part 16 is right above the selected emitter 1).
(63) The curing shaped light beam 15 is a spatially shaped laser mode.
(64) The curing shaped light beam 15 is a non fundamental Laguerre-Gaussian mode or a Bessel beam (different from a TEM.sub.00 or LG.sub.l=0, p=0 laser mode), typically a donut Laguerre-Gaussian laser mode such like a LG.sub.l=1, p=0 or LG.sub.l=2, p=0 or LG.sub.l=1, p=1 or LG.sub.l=4, p=0 Laguerre-Gaussian mode.
(65) The intensity of the curing shaped light beam 15 on the at least one layer 3, 4 of resist reach a minimum (compared to the intermediate part 17 and the border part 18) at the central part 16, this minimum intensity having a value at least one hundred times inferior to the value of the maximum intensity of the intermediate part 17. This minimum is preferably a zero intensity or a substantially zero intensity.
(66) The light 13 for exciting the selected emitter 1 comes from the same source 19 than the curing shaped light beam 15.
(67) The excitation beam 13 for exciting the selected emitter 1 is the same beam than the curing shaped light beam 15 (i.e. beams 13 and 15 have the same laser mode(s), the same shape, the same size(s)), except that preferably the excitation beam 13 and the curing light beam 15 do not have the same light power.
(68) The light 13 for exciting the selected emitter 1 has a power lower than the power of the shaped light beam 15 used for curing a part of the at least one layer 3, 4 of resist by putting the light beam 15 above the position of the selected emitter 1. The light 13 for exciting the selected emitter 1 has a power at least 1000 times (preferably at least 10000 times) lower than the power of the shaped light beam 15 used for curing a part of the at least one layer 3, 4 of resist by putting the light beam 15 above the position of the selected emitter 1. Thus, the selected emitter 1 is located with a low power laser 13 and the resist 3, 4 on top of it is burned with a high power laser 15.
(69) After positioning the selected emitter 1 at the center of the focused donut Laguerre-Gaussian laser mode, the 473 nm laser is blocked from entering into the microscope 35. After setting the power of the first order of the donut Laguerre-Gaussian mode to 7 mW, it is let into the microscope 35 for a duration of 90 s. In this time resist bi-layer 3, 4 above the selected emitter 1 is burned.
(70) By generating and utilizing spatially shaped laser modes like donut laser modes, the invention circumvents the problem of emitter bleaching and performs optical lithography centered over a single or aggregates of fluorescent emitters 1 without causing any harm to the emitter 1. This is because the light intensity at the center of a donut laser mode is ideally zero, and during the lithography process embodiment according to the invention, the emitter 1 is placed at the center of the donut laser mode. The optical lithography is performed on the resist 3, 4 above the emitter 1. The lateral accuracy of positioning the emitter 1 inside the nanostructure is decided by the imaging optics (<50 nm easily possible), and the vertical accuracy depends on the deposition method (<3 nm can be achieved if spin-coating or physical vapor deposition techniques are used).
(71) As compared to electron-beam lithography, which needs very specialized equipment and special conditions (e.g., the sample 2 has to be placed in vacuum), the optical lithography process according to the invention can be carried out on an optical table, using widely available optical microscopes, lasers, and spatial light modulators.
(72) As illustrated in
(73) The surrounding burnt can have a shape of ring, circle, ellipse, or any closed curve surrounding the selected emitter.
(74)
(75) As illustrated in
(76)
(77) As illustrated in
(78) The sample 2 is then immersed inverted and shaken in a bath of MF 319 for about 50 s to perform the liftoff as shown in
(79)
(80)
(81) The invention allows selecting any emitter(s) 1 [fragile or robust, single or aggregates] from randomly distributed emitters 1 and perform lithography above them. Though in the
(82) The invention works at room temperature.
(83) The invention works also at low temperature.
(84) Of course, the invention is not limited to the examples which have just been described and numerous amendments can be made to these examples without exceeding the scope of the invention.
(85) The invention is not limited to the fabrication of the antenna of
(86) The invention can be used to fabricate a variety of photonic structures that use single or multiple fluorescent emitters 1 like quantum dots, nitrogen vacancy centers in nanodiamonds, etc. Examples of such photonic structures are single emitter plasmonic patch antennas, metallo-dielectric antennas, Tamm structures, etc. The precision of the technique can be mainly improved by the generation of better quality Laguerre-Gaussian modes (by better calibration of the SLM 26) and by using more optimized optics (higher numerical aperture microscope objective 34 and better sample motion stage 33).
(87) The following fields/devices would benefit from this invention:
(88) 1) Any single emitter device which requires controlled and optimal positioning of the emitter inside the device.
(89) 2) Single emitter light emitting devices, which include promising single photon sources and entangled photons sources for quantum information.
(90) 3) Single photon detectors, and detectors of photon states.
(91) 4) Microlaser with a set of emitters optimally coupled to a cavity.
(92) 5) A variety of nanostructured devices that require accurate nanometric positioning of sensitive and low luminescence emitters (e.g., colloidal quantum dot, a nitrogen vacancy center in a nanodiamond, a fluorescent molecule, a defect in a monolayer two dimensional material like MoS2, WSe2, etc . . . ).
(93) In different variants that can be combined: as illustrated in
(94) Of course, the different characteristics, forms, variants and embodiments of the invention can be combined with each other in various combinations to the extent that they are not incompatible or mutually exclusive. In particular all variants and embodiments described above can be combined with each other.