Aluminum based metallic glass powder for efficient degradation of AZO dye and other toxic organic chemicals
10773244 ยท 2020-09-15
Assignee
Inventors
Cpc classification
B22F1/00
PERFORMING OPERATIONS; TRANSPORTING
B01J2523/00
PERFORMING OPERATIONS; TRANSPORTING
B22F2999/00
PERFORMING OPERATIONS; TRANSPORTING
B22F1/17
PERFORMING OPERATIONS; TRANSPORTING
B22F1/08
PERFORMING OPERATIONS; TRANSPORTING
B01J2523/00
PERFORMING OPERATIONS; TRANSPORTING
B01J35/33
PERFORMING OPERATIONS; TRANSPORTING
B01J35/30
PERFORMING OPERATIONS; TRANSPORTING
B01J35/40
PERFORMING OPERATIONS; TRANSPORTING
B01J37/34
PERFORMING OPERATIONS; TRANSPORTING
B22F1/00
PERFORMING OPERATIONS; TRANSPORTING
B01J35/19
PERFORMING OPERATIONS; TRANSPORTING
B22F2999/00
PERFORMING OPERATIONS; TRANSPORTING
B22F1/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J21/02
PERFORMING OPERATIONS; TRANSPORTING
B22F1/00
PERFORMING OPERATIONS; TRANSPORTING
B22F9/08
PERFORMING OPERATIONS; TRANSPORTING
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention provides amorphous bi-functional catalytic aluminum metallic glass particles having an aluminum metallic glass core and 2 or more transition metals disposed on the surface of the aluminum metallic glass core to form amorphous bi-functional aluminum metallic glass particles with catalytic activity.
Claims
1. A method of making an amorphous bi-functional metallic glass powder for catalytic activity comprising the steps of: heating a metal composition to a molten metal, wherein the metal composition comprises aluminum, yttrium, nickel, and iron; contacting the molten metal with a high pressure gas jet to atomize the molten metal to form amorphous bi-functional aluminum metallic glass particles with catalytic activity; and collecting the amorphous bi-functional aluminum metallic glass particles.
2. The method of claim 1, wherein the amorphous bi-functional aluminum metallic glass particles have a diameter of 0.5-40 m, or greater than 500 nm.
3. The method of claim 1, wherein the amorphous bi-functional aluminum metallic glass particles comprises Al.sub.82Y.sub.8Ni.sub.7Fe.sub.3.
4. The method of claim 1, wherein at least one of: the Al comprises at least 80%, Y comprises at least 5%, Ni comprises at least 4%, or Fe comprises at least 1% of the composition.
5. The method of claim 1, wherein the Al comprises 77-87%, Y comprises 5-11%, Ni comprises 4-10% and Fe comprises 1-5% of the composition.
6. The method of claim 1, wherein the Al comprises about 82%, Y comprises about 8%, Ni comprises about 7% and Fe comprises about 3% of the composition.
7. The method of claim 1, wherein the metals are selected from a group consisting of Scandium, Titanium, Vanadium, Chromium, Manganese, Iron, Cobalt, Nickel, Copper, Zinc, Yttrium, Zirconium, Niobium, Molybdenum, Technetium, Ruthenium, Rhodium, Palladium, Silver, Cadmium, Hafnium, Tantalum, Tungsten, Rhenium, Osmium, Iridium, Platinum, Gold, Mercury, Rutherfordium, Dubnium, Seaborgium, Bohrium, Hassium, Meitnerium, Ununnilium, Unununium, and Ununbium.
8. The method of claim 1, further comprising reacting the amorphous bi-functional aluminum metallic glass particles to degrade azo compounds.
9. The method of claim 8, wherein the azo compounds are selected from a group consisting of Orange II (C.sub.16H.sub.iiN.sub.2NaO.sub.4S), Chrysoidine (C.sub.12H.sub.13ClN.sub.4), Tropaeolin O (C.sub.12H.sub.9N.sub.2NaO.sub.5S), Acid Orange, and Acid Red.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the features and advantages of the present invention, reference is now made to the detailed description of the invention along with the accompanying figures and in which:
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DETAILED DESCRIPTION OF THE INVENTION
(20) While the making and using of various embodiments of the present invention are discussed in detail below, it should be appreciated that the present invention provides many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative of specific ways to make and use the invention and do not delimit the scope of the invention.
(21) To facilitate the understanding of this invention, a number of terms are defined below. Terms defined herein have meanings as commonly understood by a person of ordinary skill in the areas relevant to the present invention. Terms such as a, an and the are not intended to refer to only a singular entity, but include the general class of which a specific example may be used for illustration. The terminology herein is used to describe specific embodiments of the invention, but their usage does not delimit the invention, except as outlined in the claims.
(22) In aqueous medium, zero-valent transition metal ions (ZVTMI) (e.g. Fe) produce toxic reaction by-products such as rust (Fe.sub.2O.sub.3.nH.sub.2O). Recently, Fe-based and Mg-based metallic glasses have been found to be very effective in degradation of organic chemicals including AZO dye. Metallic glasses (MG) are amorphous multi-component alloys that have attracted lot of interest due to their high catalytic activity, chemical inertness, and durability. The higher catalytic activity of the zero-valent amorphous alloys compared to their corresponding crystalline counterpart is attributed to their lower activation energy for electron transfer and uniform dispersion of the catalytically active components in a chemically homogeneous environment. In addition, large number of low-coordination atoms and defect sites promote catalytic reactions in amorphous systems. Uniform and random distribution of atoms in metallic glasses allows continuous control of their electronic and catalytic properties along with homogeneous surface reactivity. Recently, it has been found that addition of Ni to Fe facilitates electron transport and enhances bimetallic catalytic activity.
(23) The present invention provides a small percentage of transition metal (FeNi) constituents in a mostly aluminium alloy having extraordinarily high catalytic activity, with no toxic by-product and no change in surface characteristics. The amorphous nature of the alloy renders it inert and durable during the reaction, while promoting high surface catalytic activity at the same time. The advantages of this type of configuration include (i) a small percentage of transition metals are catalytically effective without any toxic by-products; (ii) aluminium is itself non-catalytic, however, its high electrical conductivity promotes fast charge transfer for the catalytic reaction; and (iii) light-weight Al-alloy particles are easily dispersed in any solution, thus, accelerating the homogeneous redox reactions. In addition, the effect of structure (amorphous versus crystalline) as well as the ionization state of the surface catalyst species on the reaction rate is demonstrated. Although there are several reports on AZO dye dissociation using metallic glasses, however, lack of dye degradation mechanism limits understanding in this field including further development. By combining Raman, Infrared (IR) spectroscopy, and X-ray photoelectron spectroscopy (XPS), the dye dissociation mechanism is shown and demonstrate the bi-functional (simultaneous change in ionization states of Ni and Fe) catalytic activities of metal at this amorphous alloy surface.
(24) Differential Scanning calorimetry (DSC). The glass transition temperature (T.sub.g) and the crystallization temperature (T.sub.x) for the AlMG powder were measured using a differential scanning calorimeter (DSC) (NETZSCH STA 449 F3). About 5 mg of the sample was placed in an alumina crucible and was heated from 473K to 873K in inert (Ar) atmosphere. The rate of heating was kept at 20 K/min during this calorimetric measurement.
(25) X-ray Diffraction (XRD). The phase formed in as-received AlMG particles were identified using an X-ray diffractometer (Rigaku Ultima) with the samples exposed to Cu K radiation of wavelength of 1.54 . For X-ray diffraction measurement, all the samples were placed on the clay, which was mounted on a glass slide.
(26) Scanning Electron Microscopy (SEM). The microstructure of the AlMG particles was observed using scanning electron microscope (FEI ESEM). All micrographs were captured at a voltage of 15 KV with a working distance of 5 mm. The powdery samples were dispersed in a liquid medium followed by drop casting onto a Si substrate in order to image using the SEM.
(27) UV-Visible Spectroscopy. Commercially available AZO Dye (C.sub.32H.sub.20N.sub.6Na.sub.4O.sub.14S.sub.4) was purchased from Sigma-Aldrich and 0.015 molar dye solution was prepared after mixing the equivalent amount of powder with deionized water.
(28) The AlMG particles were dispersed in dye solution followed by sonication for 5-7 minutes. The absorption spectra of the solution were measured using UV Visible spectroscopy. The instrument was calibrated and the measurement baseline was corrected using deionized water before each measurement.
(29) Raman and IR Spectroscopy. After the reaction, all the metal particles were extracted from solution and dried overnight under ambient atmospheric condition for the further characterization by Raman and IR spectroscopy.
(30) Raman Spectroscopy. Raman spectroscopy was carried out for all the AlMG samples at room temperature from the frequency 0 to 4500. The Raman spectrometer (Enwave Optronics Inc., Pro Raman-L) used for these experiments is inbuilt with green Ar laser with wavelength 532 nm.
(31) Infrared Spectroscopy. The Infra-red (IR) spectroscopy was obtained using an IR spectrophotometer (PerkinElmer Spectrum FT-IR Spectrophotometer) equipped with both transmission and ATR modes. The IR Spectrometer was used for data collection over a wave number range of 370-7800 cm.sup.1 using a fast recovery deuterated triglycine sulfate detector with KBr splitting. All the data collected using IR spectrophotometer was quantitatively analyzed using Spectrum One software.
(32) X-ray photoelectron spectroscopy (XPS). X-ray photoelectron spectroscopy (XPS) was carried out using a PHI 5000 Versaprobe x-ray photoelectron spectrometer. The XPS instrument was equipped with a high-flux x-ray source, which provides a highly focused monochromatic x-ray beam that can be used to scan the sample surface. Similarly, the spectroscopic data was recorded in an XPS system which incorporates a high-resolution 180 spherical capacitor energy analyzer, which provides full-featured XPS analysis. A 100-5 kV differentially pumped argon ion gun was used with a regulated leak valve for specimen cleaning by sputtering with mono-layer atomic resolution.
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(40) The bi-functional catalysis mechanism of amorphous metals in degrading AZO Dye is successfully demonstrated. A small amount of transition metals together with highly conducting aluminum in an amorphous configuration promotes catalytically active surface-mediated redox process without any harmful byproduct formation. The amorphous powder is found to be superior compared to state-of-the-art zero valent iron powder with particles in the same size range. The simultaneous change in ionization state of the transition metal constituents contributes to the high catalytic activity of the metallic glass and opens up a new paradigm for designing new (bi-functional) catalysts. In addition, this bi-functional catalysis mechanism of amorphous metals can be further explored in efficient degradation of variety of other organic water pollutants, e.g. Acid orange IV, Orange I, Acid orange II, Acid red 3B, Acid orange GG, and several others.
(41) Aluminum based metallic glass (AlMG) powder of composition Al.sub.82Y.sub.8Ni.sub.7Fe.sub.3 was found to be an efficient catalyst for the degradation of toxic organic chemicals, including, AZO dye (C.sub.32H.sub.20N.sub.6Na.sub.4O.sub.14S.sub.4), which is a carcinogen and toxic water pollutant. AlMG powder was synthesized by gas atomization and the particle size was found to be in the range of 10-40 m. The reaction of AlMG with AZO dye solution results in complete dissociation in less than 40 minutes. In addition, no harmful toxic byproducts are generated from the reaction, making it an environmentally friendly process. Thus, this novel material provides rapid degradation of organic environmental pollutants.
(42) Variation in the composition may affect the following properties of the catalyst powder: amorphous structure; catalytic charge transfer; AZO dye degradation rate; bi-to-tri metallic catalytic system; corrosion resistance; mechanical properties; dissociation of many other types of organic water pollutants; and reuse the particles multiple times and reduce waste.
(43) The present invention provides a more efficient technology that the existing technology; degrades the organic chemicals faster than existing methods; degrades organic chemicals at room temperature; doesn't require any stringent conditions for the reaction; is nonhazardous; doesn't produce any harmful byproducts after the reaction; exhibits higher durability; and reduces the cost for waste management and handling.
(44) It is contemplated that any embodiment discussed in this specification can be implemented with respect to any method, kit, reagent, or composition of the invention, and vice versa. Furthermore, compositions of the invention can be used to achieve methods of the invention.
(45) It will be understood that particular embodiments described herein are shown by way of illustration and not as limitations of the invention. The principal features of this invention can be employed in various embodiments without departing from the scope of the invention. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, numerous equivalents to the specific procedures described herein. Such equivalents are considered to be within the scope of this invention and are covered by the claims.
(46) All publications and patent applications mentioned in the specification are indicative of the level of skill of those skilled in the art to which this invention pertains. All publications and patent applications are herein incorporated by reference to the same extent as if each individual publication or patent application was specifically and individually indicated to be incorporated by reference.
(47) The use of the word a or an when used in conjunction with the term comprising in the claims and/or the specification may mean one, but it is also consistent with the meaning of one or more, at least one, and one or more than one. The use of the term or in the claims is used to mean and/or unless explicitly indicated to refer to alternatives only or the alternatives are mutually exclusive, although the disclosure supports a definition that refers to only alternatives and and/or. Throughout this application, the term about is used to indicate that a value includes the inherent variation of error for the device, the method being employed to determine the value, or the variation that exists among the study subjects.
(48) As used in this specification and claim(s), the words comprising (and any form of comprising, such as comprise and comprises), having (and any form of having, such as have and has), including (and any form of including, such as includes and include) or containing (and any form of containing, such as contains and contain) are inclusive or open-ended and do not exclude additional, unrecited elements or method steps.
(49) The term or combinations thereof as used herein refers to all permutations and combinations of the listed items preceding the term. For example, A, B, C, or combinations thereof is intended to include at least one of: A, B, C, AB, AC, BC, or ABC, and if order is important in a particular context, also BA, CA, CB, CBA, BCA, ACB, BAC, or CAB. Continuing with this example, expressly included are combinations that contain repeats of one or more item or term, such as BB, AAA, AB, BBC, AAABCCCC, CBBAAA, CABABB, and so forth. The skilled artisan will understand that typically there is no limit on the number of items or terms in any combination, unless otherwise apparent from the context.
(50) All of the compositions and/or methods disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. While the compositions and methods of this invention have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations may be applied to the compositions and/or methods and in the steps or in the sequence of steps of the method described herein without departing from the concept, spirit and scope of the invention. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope and concept of the invention as defined by the appended claims.
REFERENCES
(51) J.-Q. Wang, Y.-H. Liu, M.-W. Chen, G.-Q. Xie, D. V. Louzguine-Luzgin, A. Inoue, et al., Rapid Degradation of Azo Dye by Fe-Based Metallic Glass Powder, Advanced Functional Materials, vol. 22, pp. 2567-2570, 2012. J.-Q. Wang, Y.-H. Liu, M.-W. Chen, D. V. Louzguine-Luzgin, A. Inoue, and J. H. Perepezko, Excellent capability in degrading azo dyes by MgZn-based metallic glass powders, Sci. Rep., vol. 2, 05/23/online 2012. Y. F. Zhao, J. J. Si, J. G. Song, Q. Yang, and X. D. Hui, Synthesis of MgZnCa metallic glasses by gas-atomization and their excellent capability in degrading azo dyes, Materials Science and Engineering: B, vol. 181, pp. 46-55, 2// 2014.