Supporting table for bending machine

Abstract

The invention relates to a bending machine (1) for metal sheets (3). The bending machine (1) comprises a machine frame (4) and a support device (15) which is designed to hold the metal sheet (3) to be bent, a support surface (16) of the support device (15) being arranged in a horizontal plane with the support surface (7) of a clamping base (5). The support device (15) has at least a first support module (17) and a second support module (18) having a first support surface (19) and a second support surface (20). At least one of the support modules (17, 18) is horizontally displaceable in the longitudinal direction (21) of the bending machine (1) and as a result a first gap (22) extending at right angles to the blank-holder edge (12) can be set between the two support modules (17, 18). The support modules (17, 18) each have at least a first support element (24) and a second support element (24, 25) with a second gap (26) located between the support elements (24, 25), which second gap (26) is oriented parallel to the blank-holder edge (12).

Claims

1. A bending machine for a metal sheet, comprising: a machine frame; a clamping base arranged on the machine frame, wherein on the clamping base a support surface is formed, wherein the metal sheet to be bent can be placed on the support surface for processing; a blank-holder arranged to be vertically displaceable on the machine frame, wherein the metal sheet when placed on the clamping base can be fixed using the blank-holder in cooperation with the clamping base, and wherein the blank-holder on a front side of the blank-holder has a blank-holder edge extending in a longitudinal direction of the bending machine; a bending tool arranged on a front side of the clamping base and the blank-holder, wherein using the bending tool the metal sheet when clamped between the clamping base and the blank-holder can be shaped; a support device designed for supporting the metal sheet to be bent, wherein the support device comprises at least one first support module with a first support surface and one horizontally displaceable second support module comprising at least one first support element with a first support element support surface and one second support element with a second support element support surface, wherein the horizontally displaceable second support module has a width extending in the longitudinal direction, wherein the first support surface and the first and second support element support surfaces are arranged in a horizontal plane with the support surface of the clamping base, wherein the horizontally displaceable second support module is displaceable horizontally in the longitudinal direction of the bending machine and in this way a first gap running at right angles to the blank-holder edge can be adjusted between the first and second support modules, wherein a second gap is between the first and second support elements, wherein the second gap is aligned parallel to the blank-holder edge, wherein the second gap is configured such that a prebent tab of the metal sheet is positionable in the second gap, wherein the second gap is in a form of a recess that extends entirely over the width of the second support module in a transverse direction transverse to the longitudinal direction, and wherein at least one of the first and second support elements can be displaced at right angles to the blank-holder edge so that the second gap can be adjusted in size and/or position.

2. The bending machine as claimed in claim 1, wherein at least one of the first and second support elements comprises connecting segments guided on the second support module.

3. The bending machine as claimed in claim 2, wherein the connecting segments of the first and second support elements are coupled to one another by means of an elastic coupling element.

4. The bending machine as claimed in claim 2, wherein the connecting segments of the first and second support elements each have a roller guide, and wherein the roller guide is configured to guide the connecting segments in the second support module.

5. The bending machine as claimed in claim 1, wherein for each of the first and second support modules, at least one actuator is arranged, wherein the at least one actuator of the second support module is configured to adjust at least one of the first and second support elements arranged on the second support module.

6. The bending machine as claimed in claim 1, wherein for each of the first and second support modules, first and second actuators are arranged, and wherein the first and second actuators, are configured to adjust the first support element and the second support element independently of one another.

7. The bending machine as claimed in claim 1, further comprising a storage roll, wherein the support elements can be rolled onto the storage roll.

8. The bending machine as claimed in claim 7, wherein the storage roll is coupled by means of a belt drive to a drive unit.

9. The bending machine as claimed in claim 1, further comprising a plurality of storage rolls, wherein the storage rolls are rotationally coupled by at least the first and second support modules, wherein the rotary movement is transmitted by means of a drive shaft with a polygonal cross-section extending in the longitudinal direction of the bending machine, wherein the drive shaft is driven by means of a rotary drive, and wherein the storage rolls can be displaced in a longitudinal direction of the drive shaft.

10. The bending machine as claimed in claim 1, further comprising a manipulator, wherein the manipulator displaces the first and second support modules in the longitudinal direction of the bending machine, and wherein the manipulator has a coupling element for coupling to the first and second support modules.

11. The bending machine as claimed in claim 10, wherein the manipulator comprises a manipulator arm designed such that the manipulator can reach the first and the second support modules.

12. The bending machine as claimed in claim 10, wherein the manipulator comprises a tensioning device with a carrier element.

13. The bending machine as claimed in claim 1, wherein each of the support modules has a separate actuator configured to displace the respective support module in the longitudinal direction of the bending machine.

14. The bending machine as claimed in claim 1, wherein for each support module there is an emergency brake, wherein the emergency brake is configured to fix the support module in position.

15. A bending machine for a metal sheet, comprising: a machine frame; a clamping base arranged on the machine frame, wherein on the clamping base a support surface is formed, wherein the metal sheet to be bent can be placed on the support surface for processing; a blank-holder arranged to be vertically displaceable on the machine frame, wherein the metal sheet when placed on the clamping base can be fixed using the blank-holder in cooperation with the clamping base, and wherein the blank-holder on a front side of the blank-holder has a blank-holder edge extending in a longitudinal direction of the bending machine; a bending tool arranged on a front side of the clamping base and the blank-holder, wherein using the bending tool the metal sheet when clamped between the clamping base and the blank-holder can be shaped; a support device designed for supporting the metal sheet to be bent, wherein the support device comprises at least one first support module with a first support surface and one horizontally displaceable second support module, wherein each of the at least one first support module and the second support module comprises at least one first support element with a first support element support surface and one second support element with a second support element support surface, wherein each of the at least one first support module and the second support module has a respective width extending in the longitudinal direction, wherein the first support surface and the first and second support element support surfaces are arranged in a horizontal plane with the support surface of the clamping base, wherein the horizontally displaceable second support module is displaceable horizontally in the longitudinal direction of the bending machine and in this way a first gap running at right angles to the blank-holder edge can be adjusted between the first and second support modules, wherein a second gap is between the first and second support elements, wherein the second gap is aligned parallel to the blank-holder edge, wherein the second gap is configured such that a prebent tab of the metal sheet is positionable in the second gap, wherein the second gap is in a form of a recess that extends entirely over the width of the respective support module in a transverse direction transverse to the longitudinal direction, and wherein at least one of the first and second support elements can be displaced at right angles to the blank-holder edge so that the second gap can be adjusted in size and/or position.

Description

(1) For a better understanding of the invention the latter is explained in more detail with reference to the following Figures.

(2) In a much simplified, schematic view:

(3) FIG. 1 is a side view of a bending machine with a support device;

(4) FIG. 2 is a plan view of the bending machine with the support device;

(5) FIG. 3 is a cross-sectional view of the support device, in particular according to the section line III-III of FIG. 1;

(6) FIG. 4 is a cross-sectional view of the support device in the area of the storage roll, in particular according to the section line IV-IV of FIG. 2;

(7) FIG. 5 is a cross-sectional view of a further embodiment of the support device with a belt drive;

(8) FIG. 6 is a cross-sectional view of a further embodiment of the support device with a direct drive;

(9) FIG. 7 is a cross-sectional view of a further embodiment of the support device with a hub motor;

(10) FIG. 8 is a side view of a further embodiment of the support device with a belt drive for the support modules;

(11) FIG. 9 is a side view of a further embodiment of the support device with a gear rack for the support modules;

(12) FIG. 10 is a side view of a further embodiment of the support device with a direct drive for the support modules;

(13) FIG. 11 is a side view of a further embodiment of the support device with an elastic coupling of the segments.

(14) First of all, it should be noted that in the variously described exemplary embodiments the same parts have been given the same reference numerals and the same component names, whereby the disclosures contained throughout the entire description can be applied to the same parts with the same reference numerals and same component names. Also details relating to position used in the description, such as e.g. top, bottom, side etc. relate to the currently described and represented figure and in case of a change in position should be adjusted to the new position.

(15) FIG. 1 shows in a schematic representation a side view of a bending machine 1. FIG. 2 shows in schematic view a plan view of the bending machine 1. The structure of the bending machine 1 is described in the following with reference to an overview of FIGS. 1 and 2.

(16) As shown clearly in FIGS. 1 and 2 the bending machine 1 is designed as a pivot bending machine 2 which is used for bending metal sheets 3. The bending machine 1 comprises a machine frame 4, on which a clamping base 5 and a blank-holder 6 are arranged. The clamping base 5 can be connected rigidly, i.e. not movably, to the machine frame 4 and is used for supporting the metal sheet 3. In particular, on the clamping base 5 a support surface 7 is formed on which the metal sheet 3 can be supported.

(17) The blank-holder 6 can be arranged displaceably on the machine frame 4 in vertical direction by a guide rail system 8 9. On the underside the blank-holder 6 can have a blank-holder surface 10 which is provided for contacting the metal sheet 3.

(18) On the front side 11 of the blank-holder 6 a blank-holder edge 12 is formed which can be used as a bending edge with the workpiece. The blank-holder surface 10 is delimited on the front side 11 of the blank-holder 6 by the blank-holder edge 12.

(19) To perform a bending process the metal sheet 3 to be bent is clamped between the clamping base 5 and the blank-holder 6. On the front side 11 of the blank-holder 6 a bending tool 13 is arranged by means of which the clamped metal sheet 3 can be bent.

(20) On the rear side 14 of the blank-holder 6 or the clamping base 5 a support device 15 is formed which is used for supporting the metal sheet 3. The support device 15 has a support surface 16 on which the metal sheet 3 to be bent is supported or can be mounted. The support surface 16 of the support device 15 is preferably aligned in a plane with the support surface 7 of the clamping base 5, so that a metal sheet 3 placed on the clamping base 5 and the support device 15 lies horizontally on the latter.

(21) The support device 15 comprises a first support module 17 and a second support module 18, which form a first support surface 19 and a second support surface 20. The support surface 16 of the support device 15 is thus formed in particular by the first support surface 19 and/or the second support surface 20. In other words the first support surface 19 and the second support surface 20 are part of the support surface 16.

(22) At least one of the two support modules 17, 18 can be displaced horizontally in longitudinal direction 21 of the bending machine 1. The longitudinal direction 21 of the bending machine 1 is aligned to be parallel to the blank-holder edge 12.

(23) By means of the first support module 17 or the second support module 18, in particular its limited first support surface 19 or second support surface 20, a first gap 22 is formed which is located between the first support module 17 and second support module 18. The first gap 22 is at right angles to the blank-holder edge 12.

(24) In addition to the first support module 17 or the second support module 18 it is possible for a further support module 23 to be formed which is designed in the same way as the first or second support module 17, 18. Furthermore, a plurality of additional support modules 23 can be arranged on the support device 15.

(25) Furthermore, it is possible that at least one of the support modules 17, 18, 23 has a first support element 24 and a second support element 25, by means of which in particular the support surfaces 19, 20 are formed. Between the two support elements 24, 25 a second gap 26 is formed which is aligned to be parallel to the blank-holder edge 12. The second gap 26 can be varied by displacing the first support element 24 and/or by displacing the second support element 25 in position and in size.

(26) By means of the described configuration of the support modules 17, 18, 23 it is possible for the metal sheets 3, which have a prebent tab 27, to be placed flat on the support device 15. This is achieved in particular in that the tab 27 can be mounted in the second gap 26.

(27) Furthermore, by means of the design of the support device 15 with displaceable support modules 17, 18, 23 it is possible that a tab 27 can also be mounted in the first gap 22 between the individual support modules 17, 18, 23.

(28) The tab 27 can be arranged by means of the highly variable configuration of the bending machine 1 either parallel to the bending edge of the metal sheet section to be bent, at right angles thereto or at a wider angle therefrom.

(29) As shown in FIGS. 1 and 2 it is possible that the two support elements 24, 25 are formed by individual segments 28. The individual segments 28 can hereby be rolled similarly to a roller shutter onto a storage roll 29 and can thus be displaced in a space-saving manner.

(30) Furthermore, it is possible that for each support module 17, 18, 23 an actuator 30 is provided by means of which at least one of the support elements 24, 25 arranged on a support module 17, 18, 23 can be adjusted. The actuator 30 can be designed as a rotary drive, such as an electric motor rotary drive, e.g. a servomotor. By means of the actuator 30 it is possible for the second gap 26 to be adjusted at least in size or position. In this way a gap width 31 of the second gap 26 can be controlled.

(31) According to a first embodiment variant it is possible for two actuators 30 to be provided for each support module 17, 18, 23, by means of which the first 24 and the second support element 25 can be adjusted independently of one another. In this way the position or the gap width 31 of the second gaps 26 can be varied freely.

(32) In a further embodiment variant it is possible for the first support element 24 and the second support element 25 to be coupled to one another by a connecting element 32 and thus be adjustable by a common actuator 30. In this case the gap width 31 can be adjusted in advance and during the automatic operation of the support device 15 by means of one actuator 30 only the position of the second gap 26 can be varied and the gap width 31 remains constant.

(33) According to another alternative variant the support elements 24, 25 cannot be adjusted by an actuator 30 but the latter can be adjusted manually.

(34) The actuator 30 can be torque-coupled to the storage roll 29 by various different connecting means. Different connecting means are explained in more detail in the following in the individual FIGS. 3 to 7.

(35) To displace the individual support modules 17, 28, 23 in longitudinal direction 21 a manipulator 33 can be provided which can be controlled by the machine control. The manipulator 33 can have a manipulator arm 34 on which a coupling element 35 can be formed which is used for coupling the manipulator arm 34 to the individual support modules 17, 18, 23. The manipulator 33 can be used to adjust the gap width 36 of the first gap 22.

(36) Furthermore, the manipulator arm 34 can be designed for manipulating metal sheets 3. In a further alternative variant the support elements 24, 25 can be adjusted by the manipulator arm 34 and thus the second gap 26 and the second gap width 31 can be adjusted.

(37) FIG. 3 shows a further and possibly independent embodiment of the bending machine 1, wherein the same reference numerals and component names have been used for the same parts as in the preceding FIGS. 1 and 2. To avoid unnecessary repetition reference is made to the detailed description in the preceding FIGS. 1 and 2.

(38) FIG. 3 shows in schematic representation an example of a cross-section of a support module 17, 18, 23 according to the section line III-III according to FIG. 1.

(39) In the embodiment in FIG. 3 it is possible that the individual support elements 25 or similarly the support elements 24 can be guided in a guide rail 37 and can thereby be displaceable. For example, it is possible for the individual segments 28 to each have a guide roller system 38 by means of which the latter are guided or mounted in the guide rail 37. The guide roller system 38 can be formed for example by a roller with an inner bearing which is connected to the segment 28 by means of an axial pin 39. Preferably, two guide rails 37 are positioned relative to one another such that the latter also provide lateral support to the support element 25 guided thereby.

(40) Alternatively to the embodiment variant with a guide roller system 38 a sliding guide can be formed, wherein a sliding element can engage in the guide rail 37. The sliding element can be designed for example as a sliding block which is mounted in the guide rail 37.

(41) FIG. 4 shows a further and possibly independent embodiment of the bending machine 1, wherein the same reference numerals and component names have been used for the same parts as in the preceding FIGS. 1 to 3. To avoid unnecessary repetition reference is made to the detailed description of the preceding FIGS. 1 to 3.

(42) FIG. 4 shows a cross-sectional view according to section line IV-IV of FIG. 2, wherein the cross-section runs through the center of the storage rolls 29. The view according to FIG. 4 shows the drive situation of the storage rolls 29.

(43) In the embodiment according to FIG. 4 a drive shaft 40 is formed which runs through the center of the storage rolls 29 and the storage rolls 29 are torque-coupled to the drive shaft 40. The torque-coupled embodiment can be achieved in that the drive shaft 40 has a polygonal external contour and the storage rolls 29 have a polygonal inner contour corresponding with said external contour for example. By means of said polygonal carrier profile the storage rolls 29 can be displaced individually in longitudinal direction 21 relative to the drive shaft 40. The drive shaft 40 can be coupled to a rotary drive 41, which can be arranged at the side of the support modules 17, 18 and can be used for the joint drive of the individual storage rolls 29 of the support modules 17, 18.

(44) FIGS. 5, 6 and 7 show additional and possibly independent embodiments of the bending machine 1, wherein the same reference numerals and component names are used for the same parts as in the preceding FIGS. 1 to 4. To avoid unnecessary repetition reference is made to the detailed description of the preceding FIGS. 1 to 4.

(45) FIG. 5 shows a further embodiment of the possible drive of a storage roll 29, wherein this Figure shows that a belt drive 42 can be formed which is driven by a drive unit 43. It is hereby possible that for each storage roll 29 a drive unit 43 is provided which drives the latter. In an alternative variant it is also possible for a drive unit 43 to be formed for driving a plurality of storage rolls 29.

(46) FIG. 6 shows a further embodiment of a way of coupling a storage roll 29 to a drive unit 43, wherein in this embodiment the drive unit 43 is connected directly by a shaft connection to the storage roll 29.

(47) FIG. 7 shows a further possible embodiment of the arrangement of the drive unit 43 for the storage roll 29. The storage roll 29 is designed as a hollow body and the drive unit 43 is arranged like a wheel hub motor inside said hollow body. By means of an inner toothing in the storage roll 29 or by means of a gearwheel connected accordingly to the drive unit 43 the torque is thus transmitted from the drive unit 43 to the storage roll 29.

(48) FIG. 8 shows a further and possibly independent embodiment of the bending machine 1, wherein the same reference numerals and component names are used for the same parts as in the preceding FIGS. 1 to 7. To avoid unnecessary repetition reference is made to the detailed description of the preceding FIGS. 1 to 7.

(49) FIG. 8 shows in a schematic representation a cross-sectional view of the support device 15, in particular according to section line IV-IV of FIG. 2. FIG. 8 shows the individual modules 17, 18, 23, wherein this Figure shows that a metal sheet 3 to be bent which is placed on one or more of the modules, can have side tabs 27, which can project into the first gap 22. To adjust the gap width 36 of the first gap 22 a tensioning device 44 can be provided which is tensioned for example by a drive roller 45 and a deflecting roller 46 and on which a carrier element 47 is arranged which can be coupled to the individual support modules 17, 18, 23 in order to adjust the latter. The tensioning device 44 can be designed for example in the form of a belt drive. In particular a toothed belt can be used for the tensioning device 44.

(50) FIG. 9 shows a further and possibly independent embodiment of the bending machine 1, wherein the same reference numerals and component names have been used for the same parts as in the preceding FIGS. 1 to 8. To avoid unnecessary repetition reference is made to the detailed description of the preceding FIGS. 1 to 8.

(51) FIG. 9 shows a further embodiment of the structure of the support device 15, wherein a view according to FIG. 8 has been selected. As shown clearly in FIG. 9 the manipulator 33 can be designed in the form of a carrier element 47 which is guided on the support device 15 and engages in a gear rack 48, whereby the carrier element 47 can be displaced in longitudinal direction 21. The carrier element 47 can be here optionally coupled to the individual support modules 17, 18, 23. In this way, the gap width 36 of the first gap 22 can be adjusted, similar to the embodiment according to FIG. 8.

(52) Both in the embodiment according to FIG. 8 and in the embodiment according to FIG. 9 one or more of the support modules 17, 18, 23 can have an emergency brake 49, by means of which the latter can be fixed in position.

(53) FIG. 10 shows a further and possibly independent embodiment of the bending machine 1, wherein the same reference numerals and component names are used for the same parts as in the preceding FIGS. 1 to 9. To avoid unnecessary repetition reference is made to the detailed description of the preceding FIGS. 1 to 9.

(54) In this embodiment for each support module 17, 18, 23 an actuator 50 is provided which is used for adjusting the support modules. In this way the support modules 17, 18, 23 can be adjusted at the same time and independently of one another in longitudinal direction 21.

(55) FIG. 11 shows a further and possibly independent embodiment of the bending machine 1, wherein the same reference numerals and component names are used for the same parts as in the preceding FIGS. 1 to 10. To avoid unnecessary repetition reference is made to the detailed description of the preceding FIGS. 1 to 10.

(56) In this embodiment the individual segments 28 of the first support element 24 and/or the second support element 25 are coupled to one another by means of an elastic coupling element 51. The elastic coupling element 51 can be formed for example by a rubber element.

(57) The control of the drive units for the individual driving moments for controlling the gap width 36 of the first gap 22 and/or the gap width 31 of the second gap 26 can be performed by a central computer unit which is also used for controlling the bending process of the bending machine 1.

(58) The embodiments show possible embodiment variants of the bending machine 1, wherein it should be noted at this point that the invention is not restricted to the specifically shown embodiment variants thereof, but rather various different combinations of the individual embodiment variants are possible and this variability due to the teaching on technical procedure of the present invention is within the skillset of an expert in this technical field.

(59) Furthermore, also individual features and combinations of features of the various different shown and described embodiments can in themselves represent independent solutions according to the invention.

(60) The problem addressed by the independent solutions according to the invention can be taken from the description.

(61) All of the details relating to value ranges in the present description are defined such that the latter include any and all part ranges, e.g. a range of 1 to 10 means that all part ranges, starting from the lower limit of 1 to the upper limit 10 are included, i.e. the whole part range beginning with a lower limit of 1 or above and ending at an upper limit of 10 or less, e.g. 1 to 1.7, or 3.2 to 8.1 or 5.5 to 10.

(62) Mainly the individual embodiments shown in FIGS. 1, 2, 3; 4; 5; 6, 7; 8, 9, 10 and 11 can form the subject matter of independent solutions according to the invention. The objectives and solutions according to the invention relating thereto can be taken from the detailed descriptions of these figures.

(63) Finally, as a point of formality, it should be noted that for a better understanding of the structure of the bending machine 1 the latter and its components have not been represented to scale in part and/or have been enlarged and/or reduced in size.

(64) TABLE-US-00001 List of reference numerals 1 bending machine 2 pivot bending machine 3 metal sheet 4 machine frame 5 clamping base 6 blank-holder 7 support surface of clamping base 8 guide rail system 9 vertical direction 10 blank-holder surface 11 front side 12 blank-holder edge 13 bending tool 14 rear side 15 support device 16 support surface of the support device 17 first support module 18 second support module 19 support surface of first support module 20 support surface of second support module 21 longitudinal direction 22 first gap 23 additional support module 24 first support element 25 second support element 26 second gap 27 tab 28 segment 29 storage roll 30 actuator 31 gap width of second gap 32 connecting element 33 manipulator 34 manipulator arm 35 coupling element 36 gap width of first gap 37 guide rail 38 guide roller system 39 axle pin 40 drive shaft 41 rotary drive 42 belt drive 43 drive unit 44 tensioning device 45 drive roller 46 reversing roller 47 carrier element 48 gear rack 49 emergency brake 50 actuator 51 elastic coupling element