Decorative piece produced by setting on amorphous metal
10772396 ยท 2020-09-15
Assignee
Inventors
- Stephane Lauper (Cortaillod, CH)
- Gregory Kissling (Macolin, CH)
- Yves Winkler (Schmitten, CH)
- Alban Dubach (Bienne, CH)
- Stewes Bourban (Chabrey, CH)
- Alexandre Netuschill (Le Locle, CH)
- Lionel BLASER (Corcelles, CH)
Cpc classification
A44C17/005
HUMAN NECESSITIES
Y10T29/23
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/22
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The present invention relates to a decorative piece comprising a support produced in a material which does not include plastic deformation and in which at least one hollow is provided, characterised in that said hollow being filled with a first material being an at least partially amorphous alloy forming a substrate in which at least one housing is provided, said at least one housing being designed so that at least one aesthetic element can be housed therein.
Claims
1. A decorative piece comprising: a support produced in a material which does not include plastic deformation and in which at least one hollow is provided, the hollow including side flanks made of the material which does not include plastic deformation, a first material within the hollow so that the side flanks are maintained in direct frictional contact with the first material to retain the first material, at least one setting hole formed within the first material, an aesthetic element positioned within the at least one setting hole and in direct contact with the first material, the at least one setting hole having a height that is greater than a height of the aesthetic element such that the aesthetic element is positioned entirely within the at least one setting hole, the first material being an at least partially amorphous alloy forming a substrate in which the at least one setting hole is provided, said substrate comprising in addition a catching mechanism that is made of the first material and that deforms in order to retain said aesthetic element in said at least one setting hole, and the catching mechanism being disposed at least at two opposing ends of the substrate that are in direct frictional contact with the side flanks of the hollow in the support.
2. The decorative piece according to claim 1, wherein the catching mechanism comprises at least one setting element.
3. The decorative piece according to claim 1, wherein said side flanks of the at least one hollow comprises vertical flanks in order to improve retention of the aesthetic element in the support.
4. The decorative piece according to claim 1, wherein said side flanks of the at least one hollow comprises flanks configured so that a surface of the hollow increases with a depth of the hollow.
5. The decorative piece according to claim 1, wherein said side flanks of the at least one hollow comprises flanks configured so that a surface of the hollow decreases with a depth of the hollow.
6. The decorative piece according to claim 1, wherein said at least one hollow comprises a retaining mechanism which extends from one of walls of the hollow in order to retain the first material in said hollow.
7. The decorative piece according to claim 6, wherein the retaining mechanism has a shape of at least one recess.
8. The decorative piece according to claim 6, wherein the retaining mechanism has a shape of at least one through-recess.
9. The decorative piece according to claim 6, wherein the retaining mechanism has a shape of at least one protuberance.
10. The decorative piece according to claim 1, wherein the first material is a totally amorphous metallic material.
11. The decorative piece according to claim 1, wherein a distance between the aesthetic element and one edge of the hollow is at least 0.01 mm.
12. The decorative piece according to claim 1, wherein the first material comprises at least one element which is of a precious type, included in a list comprising gold, platinum, palladium, rhenium, ruthenium, rhodium, silver, iridium or osmium.
13. The decorative piece according to claim 1, wherein the support is produced in a ceramic material.
14. The decorative piece according to claim 1, wherein the support is produced in a sapphire material.
15. The decorative piece according to claim 1, wherein the support is produced in a silicon material.
16. The decorative piece according to claim 1, wherein the support is produced in a glass material.
17. The decorative piece according to claim 1, wherein the first material includes an elastic limit less than 1,500 MPa.
18. The decorative piece according to claim 1, wherein the first material includes an elastic limit greater than 1,500 MPa.
19. The decorative piece according to claim 1, wherein the aesthetic element is positioned within the first material such that a top of the aesthetic element is recessed below a top of the first material and a bottom of the aesthetic element is spaced apart from the first material.
20. A setting method for the decorative piece according to claim 1, comprising: a) providing the support provided with the at least one hollow; b) providing the aesthetic element; c) filling said hollow with the first material that is at least partially amorphous; d) producing the at least one housing and the catching mechanism; and e) setting said aesthetic element by placing it in said at least one hollow and by deforming the catching mechanism so as to retain it.
21. The setting method according to claim 20, wherein the setting includes a plastic deformation of the catching mechanism.
22. The setting method according to claim 20, wherein the setting includes an elastic deformation of the catching mechanism.
23. The setting method according to claim 20, wherein the setting includes thermal expansion of the support and of the first material in order to set said aesthetic element in said at least one hollow.
24. The setting method according to claim 20, wherein the filling, the producing, and the setting are simultaneous, and the method further comprises placing said aesthetic element in the hollow and then filling said hollow with said first material.
25. The setting method according to claim 20, wherein the first material is a totally amorphous metallic material.
26. The setting method according to claim 20, wherein the first material comprises at least one element which is of a precious type, included in a list comprising gold, platinum, palladium, rhenium, ruthenium, rhodium, silver, iridium or osmium.
27. The setting method according to claim 20, wherein the filling the hollow takes place by casting.
28. The setting method according to claim 20, wherein the filling the hollow takes place by hot forming.
29. The setting method according to claim 20, wherein the filling the hollow takes place by powder sintering.
30. The setting method according to claim 20, wherein the filling includes filling the hollow by driving in.
31. The setting method according to claim 20, wherein the method further comprises crystallizing the first material.
32. The setting method according to claim 20, wherein the catching mechanism comprises at least one setting element.
33. The setting method according to claim 20, wherein said aesthetic element comprises at least one throat into which said first material is inserted in order to improve the retention of said aesthetic element.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The aims, advantages and features of the decorative piece and of the method thereof according to the present invention will appear more clearly in the following detailed description of at least one embodiment of the invention, given solely by way of non-limiting example and illustrated by the annexed drawings in which:
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DETAILED DESCRIPTION
(9) In the following description, all the parts of the decorative piece which are well known to the person skilled in the art in this technical field will be explained only in a simplified manner.
(10) As can be seen in
(11) In
(12) Advantageously according to the invention, this support 2 comprises at least one hollow 4, represented in
(13) The first step, which can be seen in
(14) The second step which, can be seen in
(15) The third step consists of filling said hollow with a first material. This first material is then used to serve as substrate 6. The third step makes it possible to obtain the support 2 which can be seen in
(16) Advantageously according to the invention, the first material is an amorphous metallic alloy. It will be understood likewise that the metallic material will be partially amorphous or totally amorphous. The term partially amorphous indicates that, for a block of material, the percentage quantity of material of said block having the amorphous state is sufficient for the block itself to have the features which are specific to metals and amorphous metallic alloys. The amorphous materials have the advantage of being able to be shaped easily. Likewise, it may be possible to use a precious metal or one of these alloys in order to give a precious character to said decorative piece. Thus the precious metal or one of these alloys is included in the list comprising gold, platinum, palladium, rhenium, ruthenium, rhodium, silver, iridium or osmium.
(17) One of the methods for filling the hollow consists of using hot forming.
(18) Materials of this type are very suitable because they can thus easily fill all the volume of the hollow 4. After cooling, the vertical flanks 7 make it possible to retain the amorphous material by friction. Of course, the flanks 7 can be inclined so as to narrow the surface of the horizontal plane at the bottom of the hollow 4 or else, on the contrary, so as to enlarge it. It goes without saying that the most advantageous case is that where the surface of the bottom of the hollow 4 is largest since it makes it possible to retain naturally the amorphous metallic alloy in the hollow 4. Conversely, when the inclination causes a bigger section at the level of the surface of the support 2, retaining the amorphous material in the hollow 4 is no longer optimal. Another advantage is that this diminishing viscosity involves a reduction in the stress to be applied to fill the hollows 4 with the amorphous metallic alloy. For this reason, the support 2 made of fragile materials does not risk being broken even though a pressing operation is effected.
(19) Of course other types of shaping are possible such as casting or injection moulding, powder sintering or by driving in.
(20) The process of casting or injection moulding consists of heating a metallic preform above its melting point and then of casting or injecting the liquid metal, thus obtained, into the hollow 4 of the support 2.
(21) The process of powder sintering consists of introducing a metallic powder into the hollow 4 of the support 2 and compacting it by applying energy, such as a furnace, a laser beam, an ion beam or any other thermal means. Once the hollow 4 is filled, a cooling step to a temperature lower than the Tg is effected so as to avoid crystallisation of the alloy in order to obtain a hollow 4 filled with amorphous or semi-amorphous metallic alloy.
(22) The process of driving in consists of producing a block of amorphous metallic alloy, the dimensions and the shape of which are slightly greater than those of the hollow 4 and of forcing this block to fit into said hollow 4. Advantageously, it can be provided to produce this assembly step using thermal expansion. In order to do this, the support 2 is heated so that, under the effect of the heat, it expands thermally. The support 2 has its dimensions increased. This increase in the dimensions is likewise applicable to the hollow 4. Consequently, the difference between the dimensions of the hollow 4 and the dimensions of the block is modified so that the dimensions of the hollow 4 become greater than those of the block. It is then easy to insert the block into the hollow 4. When the support 2 is cooled it assumes its initial dimensions again and the block is situated wedged in said hollow 4.
(23) Once the hollow is filled, a fourth preparation step is effected. This step consists of producing the setting housings (holes) 8 in which the aesthetic elements 3 are placed, and of producing the catching means. This step can be produced either in a standard manner, such as machining, milling, piercing, or in a less standard manner, by hot deformation, or by a combination of the two processes. The hot deformation method consists of using a tool which has the negative geometry of the hole and of the setting element and of applying this tool with a definite force and at a temperature greater than the glass transition temperature Tg of the amorphous metal, on the amorphous metallic alloy filling the hollow 4. It is hence possible to avoid the machining steps which can be difficult according to the amorphous metallic alloys which are used.
(24) The catching means 5 have the shape of at least one setting element 9. This setting element 9, in the case for example of a bead setting, consists of prongs or beads provided on the circumference of each setting hole 8. These prongs 9, which can be seen in
(25) It will be understood that other types of setting can be imagined. Therefore, the closed setting, the baguette setting, the rail setting or an invisible setting are conceivable. For example the closed setting consists of a single setting element 9 which extends over the periphery of the aesthetic element 3. The baguette setting is used for setting aesthetic elements 3 cut as a baguette. This setting consists of providing setting elements 9 which extend parallel to each side of the aesthetic element 3 and come to be folded down on the latter. For the invisible setting, it is provided that the setting elements 9 are projecting portions provided in the setting hole 8. These projecting portions cooperate with at least one throat produced on said aesthetic element 3 so that the setting is produced by inserting the aesthetic element 3 into the hole 8 until the projecting portions are inserted in said at least one throat.
(26) In a particular embodiment which can be seen in
(27) In another example, it is defined that the distance between the aesthetic element 3 and the edge of the hollow 4 is composed of a zone termed machined, i.e. a zone in which the setting beads are produced, this zone being able to be hollow, and of a zone termed non-machined which is an aesthetic visual zone. In this case, this non-machined zone will be at least 0.01 mm and at most 0.20 mm, preferably it will be 0.10 mm.
(28) Equally, it will be understood that the height of the hole 8 is at least equal to the height of the culet of the aesthetic element 3. This makes it possible, when the aesthetic element 3 is set, to see the first material forming the substrate 6 as little as possible. In this case, the setting beads 9, four in number, are produced so as to have the shape of a right-angled triangle, the hypotenuse of which is convex. Preferably, the convex shape of the hypotenuse is similar to the curve of that of the aesthetic element 3 when the latter is seen from above.
(29) Once the fourth preparation step is finished, the support 2, which can be seen in
(30) The standard setting step consists of a deformation. This technique consists of placing the aesthetic element 3 in the hole 8 and deforming the substrate and/or the setting elements 9 in order to place them on said aesthetic element 3, as can be seen in
(31) The deformation can likewise be elastic or obtained by thermal expansion. In the case of elastic deformation, the setting is obtained by clipping the aesthetic element in the catching means 5. It is obvious that, in this case, a slight plastic deformation of the catching means 5 could take place. In the case of deformation by thermal expansion, the setting is obtained by heating the support 2 to a sufficiently high temperature to allow inlaying of the aesthetic element 3 in its hole 8 without force. Cooling will then make it possible to contract the material allowing thus the aesthetic element 3 to be retained by the catching means 5.
(32) It should be noted that amorphous metals, in contrast to crystalline metals, do not have dislocations and therefore cannot be deformed plastically by the movement of the latter. They therefore generally have a fragile behaviour, i.e. they break suddenly once the elastic limit is exceeded.
(33) It has however been confirmed that certain amorphous alloys can accommodate a permanent macroscopic deformation by generation of bands of slippage on a microscopic scale. The exact nature of the latter is not at present clearly identified. Apart from depending upon the type of amorphous alloy, the capacity to accommodate a permanent deformation in the amorphous metals depends greatly upon the dimensions of the piece. Thus the more the dimensions of the stressed zone are small, the more the permanent deformation will be able to be large. For example, it is possible to fold, permanently, a strip of thickness 100 m made of amorphous alloy Pt57.5Cu14.7Ni5.3P22.5 up to an angle greater than 90 without breaking, whilst a strip of the same dimension made of amorphous alloy Fe56Co7Ni7Zr8Ta8B20 will not accommodate any permanent deformation.
(34) With respect to the preceding and in order to be able to use various amorphous alloys independently of their permanent deformation capacity, various embodiments have been conceived.
(35) A first embodiment is used in the case where the amorphous alloys accommodate permanent deformation and have elastic limits which are not too high, typically less than 1,500 MPa: the setting method is identical to that used for crystalline metals, i.e. cold plastic deformation of the beads 9 produced in the amorphous alloy.
(36) A second embodiment is used in the case where the amorphous alloys have elastic limits which are too high for cold plastic deformation, typically greater than 1,500 MPa: the setting method consists of heating the beads 9 to a temperature greater than the glass transition temperature Tg of the amorphous metallic alloy in order to reduce greatly the viscosity and therefore the force necessary for deformation thereof. Once the beads 9 are at the right temperature, they are deformed so that the setting can take place. A cooling operation is then effected in order to solidify them and to make it possible to make the setting definitive. This solution has the advantage of allowing an intimate contact between the amorphous metallic alloy and the aesthetic element 3, which improves retention of the latter. In fact, in the case of cold plastic deformation, as much for crystalline metals as amorphous ones, elastic resilience operates during release of the force applied on the bead 9. This resilience inevitably involves a slight separation between the bead 9 and the aesthetic element 3 which can cause retention problems. Now, the hot deformation used does not involve elastic resilience and there is therefore no release. This hot deformation can be produced after a cold deformation step or the converse.
(37) A third embodiment is used when the amorphous alloys are difficult to set by cold or hot plastic deformation. This embodiment consists of making use of the high elastic deformation of amorphous alloys, typically 2%, in contrast to crystalline alloys which deform plastically from 0.5%. The method consists of pressing the aesthetic element 3 into the setting hole of the substrate 6. Under pressure, the amorphous metallic alloy of the substrate 6 deforms elastically making it possible for the aesthetic element 3 to be inserted. When the catching means 5, in the shape of a setting recess, and the girdle or end or the edge 3a of the aesthetic elements 3 are situated one opposite the other, an elastic resilience operates. The elastic resilience of the catching means 5 on the aesthetic element 3 makes it possible to retain the latter definitively, as can be seen in
(38) A fourth embodiment is likewise envisaged. In this embodiment, the support 2 is heated thermally such that all of the support expands, i.e. the support 2 and the substrate 6 made of amorphous alloy. Consequently, the setting hole 8 likewise expands. Consequently, the aesthetic element 3 can be placed in the setting hole 8. The aesthetic element 3 is then retained in the hole 8 by the catching means 5 after cooling of the support 2, as can be seen in
(39) A fifth embodiment can be envisaged in which the fourth step d) and the fifth step e) are simultaneous. This embodiment consists of heating the aesthetic element to a temperature greater than the glass transition temperature Tg of the first material then pressing it into the latter, i.e. the amorphous metallic alloy. The heat released by said aesthetic element heats the substrate 6 locally up to a temperature greater than the Tg which makes it possible for the amorphous metallic alloy to have its viscosity lowered greatly which thus facilitates the insertion. Then, once the aesthetic element is inserted, the substrate 6 is cooled in order to keep the amorphous state of the alloy and is trimmed of any surplus material. This step therefore allows better catching of the aesthetic element 3 in the substrate 6 thanks to the capacity of the amorphous metallic alloy to mould well to the contours.
(40) A sixth embodiment in which the third c), fourth d) and fifth step e) are simultaneous is envisaged. This variant consists of providing that the aesthetic element 3 is placed directly in the hollow 4 before the step of filling said hollow 4 by the first material. The filling of the hollow 4 therefore takes place by casting, by hot forming or by sintering, the details of which have been explained previously. This technique makes it possible to have a more rapid setting process whilst guaranteeing good retention of the aesthetic elements 3.
(41) A seventh embodiment, characteristic of an invisible setting, and able to be seen in
(42) In a variant of the fifth to seventh embodiments, the aesthetic element 3 comprises at least one throat 31. This throat 31 makes it possible, during setting of the aesthetic element, for the amorphous metallic alloy to be inserted in said throat 31. In fact, as the amorphous metallic alloy moulds perfectly to the contours of a piece when it is heated to a temperature greater than the Tg or when it is liquid, the throat 31 therefore acts as a means allowing the aesthetic element to be anchored in the substrate 6 made of amorphous metal, as can be seen in
(43) One advantage of the invention is that it makes it possible to set any type of material. In fact, the principle used is a principle of a set-in piece, i.e. that a substrate in a material which can accept a deformation is set in a material which is not plastically deformable so as to allow setting and to give the illusion that it is this plastically non-deformable material which is inset.
(44) In a first variant which can be seen in
(45) In the case where the first material is an amorphous metallic alloy, the low viscosity of the amorphous material makes it possible to fill the hollow 4 easily. Analogously, this low viscosity of the amorphous material likewise makes it possible to fill the recesses 51 better or to envelope the protuberances 52 better.
(46) These recesses 51 or protuberances 52 can be situated on the vertical flanks 7 of the hollow 4 or at the level of the base 7a of the hollow 4. Likewise the recesses 51 can be through-recesses or not.
(47) It will be understood that various modifications and/or improvements and/or combinations evident to the person skilled in the art can be applied to the various embodiments of the invention explained above without departing from the scope of the invention which is defined by the annexed claims.
(48) Thus, it is conceivable that once the amorphous metal is shaped in the hollow 4 a crystallisation step takes place just before or just after the step of producing the setting holes 8. This step consists of heating the amorphous metal above its glass transition temperature Tg which lasts for a sufficiently long time for the crystallisation to be able to take place. Once crystallised, the alloy can be cooled. The crystallisation parameters (time and temperature) must be chosen so as to ensure the growth of crystalline, ductile and non-fragile phase(s). This makes it possible to take advantage of the properties for shaping the amorphous metal and to take advantage of the readiness of crystalline metals to deform plastically, in particular when cold.