REGENERATIVE HYDRAULIC SHOCK-ABSORBER FOR VEHICLE SUSPENSION
20180001728 · 2018-01-04
Inventors
- Piero Antonio CONTI (Asti, IT)
- Giordano GRECO (Torino, IT)
- Andrea NEPOTE (Torino, IT)
- Francesco INGLESE (Grottaminardo, IT)
- Mario MILAZZO (Rocca Massima, IT)
- Cesare STEFANINI (Cascina, IT)
Cpc classification
F16F9/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/1876
ELECTRICITY
H02K2207/00
ELECTRICITY
H02K7/06
ELECTRICITY
H02P9/008
ELECTRICITY
H02K49/102
ELECTRICITY
B60G2300/60
PERFORMING OPERATIONS; TRANSPORTING
B60K25/10
PERFORMING OPERATIONS; TRANSPORTING
F16F7/1034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G13/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60G13/14
PERFORMING OPERATIONS; TRANSPORTING
B60K25/10
PERFORMING OPERATIONS; TRANSPORTING
H02K7/06
ELECTRICITY
H02K7/18
ELECTRICITY
F16F9/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02P9/00
ELECTRICITY
Abstract
The shock-absorber comprises: a cylinder containing a hydraulic working fluid; a piston slidably arranged in the cylinder so as to split the cylinder into two variable-volume working chambers, namely a first working chamber, or extension chamber, and a second working chamber, or compression chamber; an auxiliary conduit in fluid communication on one side with the first working chamber and on the other with the second working chamber; a train of permanent magnets slidably arranged in the auxiliary conduit so as to reciprocally move along the auxiliary conduit, dragged by the working fluid flowing between the first and second working chambers through the auxiliary conduit as a result of the reciprocating motion of the piston in the cylinder; and electric energy generating device for generating electric energy by exploiting the movement of the train of permanent magnets along the auxiliary conduit.
Claims
1. A regenerative hydraulic shock-absorber for vehicle suspension, comprising: a cylinder containing a hydraulic working fluid; a piston slidably arranged in the cylinder so as to split the cylinder into two variable-volume working chambers, namely a first working chamber, or extension chamber, and a second working chamber, or compression chamber; an auxiliary conduit in fluid communication on the one hand with the first working chamber and on the other with the second working chamber; a plurality of permanent magnets slidably arranged in the auxiliary conduit to reciprocate along the auxiliary conduit, dragged by the working fluid flowing between the first and second working chambers through the auxiliary conduit as a result of the reciprocating motion of the piston in the cylinder; and an electric energy generating device for generating electric energy from the movement of the permanent magnets along the auxiliary conduit; wherein the auxiliary conduit is spirally wound around the cylinder, and wherein the permanent magnets are connected to each other so as to form a train of permanent magnets.
2. The shock-absorber as set forth in claim 1, wherein the permanent magnets are arranged one behind the other with opposed polarities and are connected to each other with a constant magnetic and mechanical pitch.
3. (canceled)
4. The shock-absorber as set forth in claim 1, further comprising a rod, which is rigidly connected to the piston and projects from the cylinder on one side of the latter only, and a reservoir, which is at least partially filled with a compressible fluid and acts to compensate for changes in the volume of the working fluid inside the cylinder occurring as a result of the movement of the assembly formed by the piston and the rod relative to the cylinder.
5. The shock-absorber as set forth in claim 4, wherein said reservoir is formed by a chamber located inside the cylinder between a bottom wall of the cylinder and a separating member which is freely slidable in the cylinder, the separating member separating the reservoir from the second working chamber of the cylinder.
6. The shock-absorber as set forth in claim 4, further comprising an outer tube inside which the cylinder is housed and from which the rod projects, wherein said reservoir is formed by a gap between the cylinder and the outer tube, which gap contains the working fluid in its lower part and the compressible fluid in its upper part, and wherein a first non-return valve, or compression valve, arranged to allow the working fluid to flow only in the direction from the second working chamber of the cylinder to the gap and a second non-return valve, or intake valve, arranged to allow the working fluid to flow only in the direction from the gap to the second working chamber of the cylinder are provided in the bottom wall of the cylinder.
7. The shock-absorber as set forth in claim 4, wherein said reservoir is formed by an external reservoir which is arranged outside the cylinder and contains in part the working fluid and in part the compressible fluid, the external reservoir being connected to the auxiliary conduit via a hydraulic circuit comprising a plurality of passive valves wherein the external reservoir is always connected to the low-pressure side of the auxiliary conduit.
8. The shock-absorber as set forth in claim 1, further comprising a rod which is rigidly connected to the piston and projects from the opposite sides of the cylinder.
9. The shock-absorber as set forth in claim 1, wherein said electric energy generating device comprises at least one electric winding arranged around a portion of the auxiliary conduit, whereby movement of the train of permanent magnets along the auxiliary conduit causes the magnetic flux concatenated with said at least one winding to change and thus an induced electromotive force to be generated in said at least one winding.
10. The shock-absorber as set forth in claim 9, wherein said at least one electric winding is connected to a conversion device arranged to recover electric energy, the conversion device including a controllable equivalent input resistance the value of said equivalent input resistance determining the intensity of the reaction force with which the train of permanent magnets opposes the motion of the piston, in such a way that desired damping curves of the shock-absorber are obtainable by adjusting the value of said equivalent input resistance.
11. The shock-absorber as set forth in claim 9, wherein the train of permanent magnets has a length greater than that of the portion of auxiliary conduit around which said at least one electric winding is wound.
12. The shock-absorber as set forth in claim 1, wherein said electric energy generating device comprises a wheel that is magnetically coupled to the train of permanent magnets so as to rotate in one direction or the other as a result of the movement of the train of permanent magnets along the auxiliary conduit in one direction or the other, and an electric machine mechanically coupled to said wheel so as to be rotated by the latter.
13. The shock-absorber as set forth in claim 1, wherein the ratio of the flow cross-section area of the auxiliary conduit to the internal working cross-section area of the cylinder is equal to a given value less than 1 and wherein the ratio of the length of the auxiliary conduit to the length of the stroke of the piston is greater than the reciprocal of said value.
14. (canceled)
15. A regenerative hydraulic shock-absorber for vehicle suspension, comprising: a cylinder containing a hydraulic working fluid; a piston slidably arranged in the cylinder so as to split the cylinder into two variable-volume working chambers, namely a first working chamber, or extension chamber, and a second working chamber, or compression chamber; an auxiliary conduit in fluid communication on the one hand with the first working chamber and on the other with the second working chamber; a plurality of permanent magnets slidably arranged in the auxiliary conduit to reciprocate along the auxiliary conduit, dragged by the working fluid that flows between the first and second working chambers through the auxiliary conduit as a result of the reciprocating motion of the piston in the cylinder; and an electric energy generating device for generating electric energy from the movement of the permanent magnets along the auxiliary conduit, said electric energy generating device comprising at least one electric winding wound around a portion of the auxiliary conduit, in such a way that the movement of the permanent magnets along the auxiliary conduit causes the magnetic flux concatenated with said at least one winding to change, thus generating an induced electromotive force in said at least one winding; wherein the ratio of the flow cross-section of the auxiliary conduit to the internal working cross-section area of the cylinder is equal to a given value less than 1; wherein the ratio of the length of the auxiliary conduit to the length of the stroke of the piston is greater than the reciprocal of said value, the permanent magnets are connected to each other so as to form a train of permanent magnets, and the length of the train of permanent magnets is greater than the length of the portion of auxiliary conduit around which said at least one electric winding is wound.
16. The shock-absorber as set forth in claim 15, wherein the auxiliary conduit is spirally wound around the cylinder.
17. The shock-absorber as set forth in claim 15, wherein the permanent magnets are arranged one behind the other with opposed polarities and are connected to each other with a constant magnetic and mechanical pitch.
18. (canceled)
19. The shock-absorber as set forth in claim 15, further comprising a rod, which is rigidly connected to the piston and projects from one side only of the cylinder, and a reservoir, which is at least partially filled with a compressible fluid and acts to compensate for changes in the volume of the working fluid inside the cylinder occurring as a result of the movement of the assembly formed by the piston and the rod relative to the cylinder.
20. The shock-absorber as set forth in claim 19, wherein said reservoir is formed by a chamber located inside the cylinder between a bottom wall of the cylinder and a separating member mounted freely slidable in the cylinder, the separating member separating the reservoir from the second working chamber of the cylinder.
21. The shock-absorber as set forth in claim 19, further comprising an outer tube inside which the cylinder is received and from which the rod projects, wherein said reservoir is formed by a gap between the cylinder and the outer tube, which gap contains the working fluid in its lower part and the compressible fluid in its upper part, and wherein a first non-return valve, or compression valve, arranged to allow the working fluid to flow only in the direction from the second working chamber of the cylinder to the gap and a second non-return valve, or intake valve, arranged to allow the working fluid to flow only in the direction from the gap to the second working chamber of the cylinder are provided in the bottom wall of the cylinder.
22. The shock-absorber as set forth in claim 19, wherein said reservoir is formed by an external reservoir which is arranged outside the cylinder and contains in part the working fluid and in part the compressible fluid, the external reservoir being connected to the auxiliary conduit via a hydraulic circuit comprising a plurality of passive valves wherein the external reservoir is always connected to the low-pressure side of the auxiliary conduit.
23. The shock-absorber as set forth in claim 15, further comprising a rod which is rigidly connected to the piston and projects from the opposite sides of the cylinder.
24. The shock-absorber as set forth in claim 15, wherein said at least one electric winding is connected to a conversion device arranged to recover electric energy, said conversion device including a controllable equivalent input resistance, the value of said controllable equivalent input resistance determining the intensity of the reaction force with which the train of permanent magnets opposes the motion of the piston, in such a way that desired damping curves of the shock-absorber are obtainable by adjusting the value of said equivalent input resistance.
25. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Further characteristics and advantages of the present invention will become more apparent from the following detailed description, given purely by way of non-limiting example with reference to the attached drawings, in which:
[0020]
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[0036] In the description and the claims that follow, terms such as “upper” and “lower” etc. are to be understood as referring to the normal mounting condition of the shock-absorber on a vehicle, in which the cylinder of the shock-absorber is connected to a wheel mount or a suspension arm and in which the piston rod of the shock-absorber projects upwards from the cylinder and is connected to the vehicle body.
DETAILED DESCRIPTION OF THE INVENTION
[0037] With reference first to
[0038] The shock-absorber 10 further comprises an auxiliary conduit 30 which is in fluid communication on the one hand with the upper working chamber 22 and on the other with the lower working chamber 24. The upwards movement of the piston 14 (the so-called extension movement of the shock-absorber) with respect to the cylinder 12 causes the working fluid to flow through the auxiliary conduit 30 from the upper working chamber 22 to the lower working chamber 24. Vice versa, the downwards movement of the piston (the so-called compression movement of the shock-absorber) with respect to the cylinder 12 causes the working fluid to flow through the auxiliary conduit 30 from the lower working chamber 24 to the upper working chamber 22.
[0039] Preferably, as shown in
[0040] The shock-absorber 10 further comprises a train of permanent magnets 32 received in the auxiliary conduit 30 so as to slide along this conduit, dragged by the working fluid flowing between the upper working chamber 22 and the lower working chamber 24 as a result of the movement of the piston 14 in the cylinder 12. With reference in particular to
[0041] The train of permanent magnets 32 moves therefore as a single body along the auxiliary conduit 30 substantially at the same speed as that of the working fluid flowing along this conduit, which speed is a multiple of the speed of the piston 14 relative to the cylinder 12, as already mentioned above. In order to ensure that the train of permanent magnets 32 remains confined inside the auxiliary conduit 30 during its movement, the ratio of the length of the auxiliary conduit 30 to the length of the stroke of the piston 14 must be greater than the reciprocal of the ratio of the flow cross-section area of the auxiliary conduit 30 to the internal working cross-section area of the cylinder 12. This condition may be achieved even in the case of a small ratio of the flow cross-section area of the auxiliary conduit 30 to the internal working cross-section area of the cylinder 12, for example by winding the auxiliary conduit 30 spirally around the cylinder 12.
[0042] With reference to
[0043] As is shown schematically in
[0044] According to one embodiment of the invention (as shown in
[0045] In all cases where the rod 26 of the piston 14 projects on one side only (typically the upper side) of the cylinder 12, it is necessary to provide a reservoir filled with compressible fluid (gas) to compensate for the variation in the volume of oil in the cylinder which occurs when the piston moves inside the cylinder, due to the fact that, on each occasion, a certain volume of the rod, equal to the product of the cross-section area of the rod multiplied by the stroke travelled by the piston and rod assembly, enters the inside of the cylinder (compression movement) or leaves the cylinder (extension movement).
[0046] In the embodiment of
[0047] According to the embodiment of
[0048] According to the embodiment shown in
[0049] According to the embodiment shown in
[0050] All the embodiments described above enable therefore to generate electric energy by inducing an electric current in a winding surrounding an auxiliary conduit which is in fluid communication with the two working chambers of the cylinder and along which a train of permanent magnets moves with reciprocating motion, dragged by the working fluid which flows from one working chamber to the other as a result of the reciprocating movement of the piston relative to the cylinder.
[0051] As is shown in
[0052] The configuration shown for example in
[0053] The windings coming from the shock-absorber may be connected in various ways, all of which are known. The windings may, for example, all be connected in series, or all in parallel, according to a fixed configuration of connections in series and in parallel, or again according to a variable configuration of connections in series and in parallel.
[0054] With reference, finally, to
[0055] The regenerative hydraulic shock-absorber of the present invention may also be used actively by supplying electric power to the coils, and therefore transmitting force and mechanical work to the train of permanent magnets.
[0056] Naturally, the principle of the invention remaining unchanged, the embodiments and the constructional details may vary widely from those described and illustrated purely by way of non-limiting example, without thereby departing from the scope of the invention as defined in the appended claims.