Indirect monitoring of aircraft combustor dynamics
10774753 ยท 2020-09-15
Assignee
Inventors
- Hejie Li (Mason, OH, US)
- Daniel Roy Kiracofe (Cincinnati, OH, US)
- Inenhe Mohammed Khalid (Hamilton, OH, US)
- Jason Scott Dangel (Cincinnati, OH, US)
Cpc classification
F23R3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N5/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/964
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2270/334
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C9/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01H1/00
PHYSICS
F23N5/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Systems and methods for indirect monitoring of combustor dynamics in a gas turbine engine include collecting vibration data acquired by a vibration sensor, which is mounted proximate to an operational component positioned relative to a combustor of a gas turbine engine. The vibration data can be transformed into a frequency domain representation at periodic intervals. The relative signal strength of the vibration data can be determined over the one or more identified frequency bands. The relative signal strength can be adjusted with hysteresis at each of the one or more identified frequency bands. Occurrence of a combustor dynamics event at one or more specific resonant frequencies can be determined based at least in part on evaluation of the adjusted relative signal strength relative to one or more event detection threshold levels.
Claims
1. A method for indirect monitoring of combustor dynamics in a gas turbine engine, comprising: collecting, by one or more processors, vibration data acquired by a vibration sensor, the vibration sensor being mounted on a bearing or a frame of the gas turbine engine aft of a combustor of the gas turbine engine; processing, using the one or more processors, the vibration data at one or more identified frequency bands to generate processed vibration data; determining, using the one or more processors, from the processed vibration data an occurrence of one or more combustor dynamics events at one or more specific resonant frequencies based at least in part on evaluation of the processed vibration data relative to one or more event detection threshold levels; and operating the gas turbine engine in response to the determined occurrence of one or more combustor dynamics events at one or more specific resonant frequencies, comprising adjusting, by the one or more processors, a fuel schedule for the gas turbine engine based at least in part from the determined occurrence of one or more combustor dynamics events at one or more specific resonant frequencies.
2. The method of claim 1, further comprising detecting, by the one or more processors, an engine action trigger event indicating an engine inspection is required based at least in part from the one or more combustor dynamics events at one or more specific resonant frequencies.
3. The method of claim 1, wherein processing, by the one or more processors, the vibration data further comprises transforming, by the one or more processors, the vibration data into a frequency domain representation at periodic intervals.
4. The method of claim 3, wherein processing, by the one or more processors, the vibration data at one or more identified frequency bands further comprises determining, by the one or more processors, a signal strength of the vibration data over the one or more identified frequency bands.
5. The method of claim 4, wherein processing, by the one or more processors, the vibration data at one or more identified frequency bands further comprises adjusting, by the one or more processors, the signal strength with hysteresis, wherein a different hysteresis adjustment is separately made to the signal strength for each of the one or more identified frequency bands.
6. The method of claim 1, wherein the vibration sensor is mounted on the bearing of the gas turbine engine.
7. The method of claim 1, wherein the vibration sensor is mounted on the frame of the gas turbine engine, and wherein the frame is a turbine frame.
8. The method of claim 1, further comprising determining, by the one or more processors, an operational parameter related to turbine unbalance from the vibration data acquired by the vibration sensor.
9. A system for indirect monitoring of gas turbine combustor dynamics, comprising: a vibration sensor located proximate to an operational component positioned relative to a combustor of a gas turbine engine, the vibration sensor being mounted on one of a bearing, a turbine frame, and a fan frame of the gas turbine engine, the vibration sensor being configured to sense vibrations; an electronic engine control unit comprising one or more processors and one or more memory devices, the one or more memory devices storing instructions that when executed by the one or more processors cause the one or more processors to perform operations, the one or more processors of the electronic engine control unit configured to: collect vibration data acquired by the vibration sensor; transform the vibration data into a frequency domain representation at periodic intervals; determine a signal strength of the vibration data over one or more identified frequency bands; determine an occurrence of a combustor dynamics event at one or more specific resonant frequencies based at least in part on evaluation of the signal strength relative to one or more event detection threshold levels; and cause the gas turbine engine to operate in response to the determined occurrence of one or more combustor dynamics events at one or more specific resonant frequencies by adjusting a fuel schedule for the gas turbine engine based at least in part from the determined occurrence of one or more combustor dynamics events at one or more specific resonant frequencies.
10. The system of claim 9, wherein the one or more processors of the electronic engine control unit are further configured to: detect an engine action trigger event indicating an engine inspection is required based at least in part from the determined occurrence of one or more combustor dynamics events at one or more specific resonant frequencies.
11. The system of claim 9, wherein the one or more processors of the electronic engine control unit are further configured to: adjust the signal strength with hysteresis at each of the one or more identified frequency bands, and wherein a different hysteresis adjustment is separately made to the signal strength for each of the one or more identified frequency bands.
12. The system of claim 9, wherein the vibration sensor is mounted on the fan frame.
13. The system of claim 9, wherein the one or more processors of the electronic engine control unit are further configured to: determine an operational parameter related to turbine unbalance from the vibration data acquired by the vibration sensor.
14. One or more tangible, non-transitory computer-readable media storing computer-readable instructions that when executed by one or more processors cause the one or more processors to perform operations, the one or more processors being configured to: collect vibration data acquired by a vibration sensor provided proximate to an operational component positioned relative to a combustor of a gas turbine engine, the vibration sensor being mounted on one of a bearing, a turbine frame, and a fan frame of the gas turbine engine; transform the vibration data into a frequency domain representation at periodic intervals; determine a signal strength of the vibration data over one or more identified frequency bands; determine an occurrence of a combustor dynamics event at one or more specific resonant frequencies based at least in part on evaluation of the signal strength relative to one or more event detection threshold levels; and cause the gas turbine engine to operate in response to the determined occurrence of the combustor dynamics events at one or more specific resonant frequencies by adjusting a fuel schedule for the gas turbine engine based at least in part from the determined occurrence of one or more combustor dynamics events at one or more specific resonant frequencies.
15. The computer-readable media of claim 14, wherein the one or more processors are further configured to: detect an engine action trigger event indicating a need to adjust a fuel schedule of the gas turbine engine based at least in part from the determined occurrence of one or more combustor dynamics events at one or more specific resonant frequencies.
16. The computer-readable media of claim 14, wherein the vibration sensor comprises an accelerometer that is mounted on the bearing, the bearing being positioned aft of the gas turbine engine.
17. The computer-readable media of claim 14, wherein the one or more processors are further configured to: determine an operational parameter related to turbine unbalance from the vibration data acquired by the vibration sensor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(12) Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
(13) Example aspects of the present disclosure are directed to systems and methods for indirect monitoring of combustor dynamics events using vibration data. Vibration data can be acquired from a vibration sensor such as a vibration-sensing accelerometer positioned relative to a combustor within a gas turbine engine, which can correspond in some examples to a turbofan, turboprop, turbojet, or turboshaft engine such as used in various aircraft applications. The vibration data can be processed to determine an operational parameter relative to turbine unbalance, while also processed within one or more frequency bands of interest to determine an occurrence of one or more combustor dynamics events. Combustor dynamics events can be determined at one or more specific resonant frequencies based at least in part on an evaluation of the processed vibration data relative to one or more event detection threshold levels. Determined combustor dynamics events then can be used to improve engine operations in one or more ways, such as by adjusting a fuel schedule for the engine and/or detecting an engine action trigger event.
(14) Some example systems and methods for indirect monitoring of combustor dynamics can involve more particular features for processing acquired vibration data. For example, the vibration data obtained from a vibration sensor can be digitized and then transformed into a frequency domain representation at periodic intervals. Relative signal strength (RSS) can be determined over one or more frequency bands with optional adjustments made for hysteresis effects. The RSS and hysteresis values can be further evaluated relative to the one or more event detection threshold levels to determine combustor dynamics event occurrence.
(15) Example aspects of the present disclosure can provide many advantages. For example, utilization of combustor dynamics monitoring in accordance with example embodiments can have a technical effect of providing sensing capabilities on flights by detecting, monitoring and correcting combustor dynamics events in real time. Capabilities are afforded for monitoring of short-term (e.g., sub-1-second) events that can be of critical during aircraft operation. Features can be provided for identifying specific resonant frequencies as opposed to broadband energy content. Solutions can be oriented towards the full power range and full flight envelope operating conditions of an aircraft instead of a narrow power range operating region typical for marine and industrial applications. Improvements can be provided for transient engine operation of aviation engines rather than steady state operating focus of marine and industrial applications.
(16) Systems and methods are provided that make efficient use of existing aircraft hardware without the requirement of additional dedicated pressure sensors, hardware resonators, or other components. Continuous monitoring of combustion dynamics throughout the full flight cycle indirectly using existing engine sensors provides sufficient fidelity for sensing multiple combustion dynamics modes. For fleet installation, a single multi-purpose sensor for detecting combustor modes can provide a substantial benefit with enhanced cost, weight and detection flexibility. This provides for development of either open-loop or closed-loop fuel schedules that avoid or minimize operation in potentially damage-causing operating regimes.
(17) Referring now to the figures, it should be appreciated that embodiments of the disclosed technology concern gas turbine engines including indirect combustor dynamics monitoring technology. Example aspects of such gas turbine engines are depicted in
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(19) One or more frame structures can be provided as part of gas turbine engine 10 to house and secure the various components. For example,
(20) Additional or alternative locations for placement of vibration sensors that can directly monitor turbine unbalance as well as indirectly monitor combustor dynamics can be provided relative to turbine bearings, which are often quite close to the rotor and corresponding shaft components. The frame structures 15, 17, 19 of
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(23) While the illustrated engine 10 depicted in
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(25) Vibration sensor 100 can be a vibration-sensing accelerometer such as a piezoelectric accelerometer or other sensor for measuring and recording dynamic changes in mechanical variables of engine operational component 102, including shock, vibration and the like. Vibration sensor 100 can serve as a transducer that converts the sensed vibrations from mechanical energy into an electrical signal that is measured and processed as disclosed herein to identify various turbine parameters. In some examples, vibration sensor 100 can include an amplifier to enhance the acquired signal data before being relayed to EEC unit 106. Each vibration sensor 100 can be positioned relative to an engine operational component 102, such as the frames, bearings or other operational components variously depicted in
(26) EEC unit 106 can function as a computing device(s) for performing various functions disclosed herein, and can include one or more memory devices 108 and one or more processors 110. The one or more processors 110 can include any suitable processing device, such as a microprocessor, microcontroller, integrated circuit, logic device, or other suitable processing device. The one or more memory devices 108 can include one or more computer-readable media, including, but not limited to, non-transitory computer-readable media, RAM, ROM, hard drives, flash drives, or other memory devices.
(27) The one or more memory devices 108 can store information accessible by the one or more processors 110, including data 112 that can be accessed by the processor(s) 110. The data 112 can include, for instance, data acquired from the vibration sensor 100. Computer-readable instructions 114 can be any set of instructions that when executed by the one or more processors 110, cause the one or more processors 110 to perform operations. The instructions 114 can be written in any suitable programming language or can be implemented in hardware. In some embodiments, the instructions 114 can be executed by the one or more processors 110 to cause the one or more processors 110 to perform operations, such as the operations embodied by an indirect combustor dynamics monitoring application 116.
(28) Referring still to
(29) EEC unit 106 also can include one or more input/output (I/O) devices 120. Example I/O devices 120 configured to accommodate input controls can include a keyboard, touchscreen, interface panel, microphone, eye controller, or other device capable of receiving instructions from an operator of an aircraft. Example I/O devices configured to provide an output interface can include a display, speaker or other device configured to provide information generated or received by the EEC unit 106. In some examples, output device 120 can include a primary flight display, a multipurpose control display unit, or other suitable flight display commonly included within a cockpit of an aircraft. By way of non-limiting example, an output device 120 can be used for displaying event triggers indicative of combustion dynamics event occurrence and/or engine maintenance or inspection requirements based on detected combustion dynamics events.
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(33) Referring still to
(34) Referring now to
(35) Relative Signal Strength (RSS) can then be determined at (160) for the transformed vibration data. RSS can be determined at (160) over one or more particular frequency bands, such as depicted in
(36) Hysteresis adjustments can then be implemented at (162) at each of the one or more identified frequency bands for which RSS was determined at (160). Hysteresis adjustments at (162) can involve modifying the RSS signals determined at (160) to prevent unwanted event detection at (164) by compensating for noise in the RSS signals present from contact bounce in acquired vibration data. Hysteresis calculations and corresponding signal adjustments can be implemented at (162) for each separate frequency band of interest for which RSS is determined at (160). As depicted in
(37) After signal processing at (148) within the one or more frequency bands of interest, the processed vibration data is evaluated at (150) to determine an occurrence of one or more combustion dynamics events. Determination at (150) can occur by evaluating the RSS values determined at (160) and optionally adjusted with hysteresis at (162) relative to one or more event detection threshold levels. Event detection at (150) can include tracking just the occurrence of a combustor dynamics event. Additionally or alternatively, event detection at (150) can also identify the specific resonant frequency or frequencies at which such events occur. Detailed frequency data can be collected on maximum pressure or vibration levels due to specific dynamic modes, for example, for each flight during which an aircraft gas turbine engine is operated. Identification of precise resonant frequencies can assist in identifying which resonant mode is being excited within a combustor and identifying the appropriate response needed for subsequent engine improvement.
(38) Event detection determined at (150) is depicted in
(39) Referring again to
(40) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.