Cavity type wireless frequency filter having cross-coupling notch structure
10777869 ยท 2020-09-15
Assignee
Inventors
Cpc classification
H01P1/2053
ELECTRICITY
International classification
H01P1/205
ELECTRICITY
Abstract
The present invention relates to a cavity type wireless frequency filter having a cross-coupling notch structure, the filter comprising a notch substrate provided for cross-coupling between at least two resonance elements among a plurality of resonance elements, wherein the notch substrate comprises: a main substrate, which is made of a non-conductive material and has the first and second coupling structures mechanically coupled with at least two resonance elements, respectively; and a conductive line which is implemented by a conductive pattern formed on the main substrate and transfers a signal of a first resonance element to a second resonance element by using a non-contact coupling method.
Claims
1. A filter, comprising: a housing having a hollow therein to provide a plurality of cavities and an open surface at one side of the housing; a cover for blocking the open surface of the housing; a plurality of resonant elements disposed in the hollow of the housing; and a notch substrate installed to cross-couple a first resonant element and a second resonant element among the plurality of resonant elements, wherein the notch substrate includes: a main substrate made of a non-conductive material and having a first coupling structure and a second coupling structure each of which is mechanically coupled to the first resonant element and a second resonant element, respectively; and a set of conductive lines comprising conductor patterns formed on the main substrate and transmitting a signal from the first resonant element to the second resonant element through a non-contact coupling method, wherein the main substrate comprises a notch turning through-hole between the first coupling structure and the second coupling structure, and the filter further comprises a notch tuning pin for tuning a characteristic of the filter, and the notch tuning pin penetrates the notch turning through-hole.
2. The filter of claim 1, wherein the set of conductive lines includes: a first sub conductor pattern electrically connected to a support of the first resonant element in the first coupling structure of the main substrate; and a second sub conductor pattern electrically connected to a support of the second resonant element in the second coupling structure of the main substrate.
3. The filter of claim 2, wherein each of the first coupling structure and the second coupling structure comprises a through-hole which is fitted into and mechanically coupled to the support of the respective resonant element.
4. The filter of claim 3, wherein the notch tuning pin is coupled to a portion of the cover, and a notch tuning hole structure for forming the notch tuning through-hole having a size corresponding to a lower end portion of the notch tuning pin is formed at a portion of the main substrate of the notch substrate, which corresponds to the notch tuning pin.
5. The filter of claim 4, wherein the first sub conductor pattern and the second sub conductor pattern are configured to mutually transmit the signal through the non-contact coupling method at the portion at which the notch tuning hole structure of the main substrate is formed.
6. The filter of claim 4, wherein a solder injection recess is formed at the through-hole of each of the first and second coupling structures.
7. The filter of claim 3, wherein: a conductive metal film is formed on an inner surface of each of the through-holes of the first and second coupling structures of the main substrate, the first sub conductor pattern and the second sub conductor pattern are formed on the same surface of the main substrate, a first end of the first sub conductor pattern is connected to the inner surface of the through-hole of the first coupling structure, a first end of the second sub conductor pattern is connected to the inner surface of the through-hole of the second coupling structure, and mutually facing portions between a portion of a second end of the first sub conductor pattern and a portion of a second end of the second sub conductor pattern are formed, and thus the first sub conductor pattern and the second sub conductor pattern are configured to mutually transmit the signal through the non-contact coupling method.
8. The filter of claim 3, wherein: the first sub conductor pattern and the second sub conductor pattern are formed on the same surface of the main substrate, a first end of the first sub conductor pattern is formed to surround at least a portion of a region forming the through-hole of the first coupling structure and to maintain a separation distance from the through-hole of the first coupling structure, and a first end of the second sub conductor pattern is formed to surround at least a portion of a region forming the through-hole of the second coupling structure and to maintain a separation distance from the through-hole of the first coupling structure.
9. The filter of claim 8, wherein a second end of the first sub conductor pattern and a second end of the second sub conductor pattern are directly connected and integrally formed.
10. The filter of claim 3, wherein: a conductive metal film is formed on an inner surface of the through-hole of the first coupling structure of the main substrate, a first end of the first sub conductor pattern is connected to the inner surface of the through-hole of the first coupling structure, and a first end of the second sub conductor pattern is formed to surround at least a portion of a region forming the through-hole of the second coupling structure and to maintain a separation distance from the through-hole of the first coupling structure.
11. The filter of claim 10, wherein a second end of the first sub conductor pattern and a second end of the second sub conductor pattern are formed to be directly connected to each other.
12. The filter of claim 3, wherein: a conductive metal film is formed on an inner surface of each of the through-holes of the first and second coupling structures of the main substrate, the first sub conductor pattern and the second sub conductor pattern are formed on different surfaces of the main substrate, a first end of the first sub conductor pattern is connected to the inner surface of the through-hole of the first coupling structure, a first end of the second sub conductor pattern is connected to the inner surface of the through-hole of the second coupling structure, and mutually facing portions between a second end of the first sub conductor pattern and a second end of the second sub conductor pattern are formed by interposing the main substrate, and thus the first sub conductor pattern and the second sub conductor pattern are configured to mutually transmit the signal through the non-contact coupling method.
13. The filter of claim 3, wherein a solder injection recess is formed at the through-hole of each of the first and second coupling structures.
14. The filter of claim 1, wherein at least a portion of the notch substrate has an arc shape or a bent shape.
15. The filter of claim 1, wherein: the notch substrate has a structure for cross-coupling with a third resonant element, the first resonant element, and the second resonant element among the plurality of resonant elements, the main substrate of the notch substrate has a third coupling structure which is mechanically coupled to the third resonant element among the plurality of resonant elements, and the set of conductive lines includes a conductive line for transmitting a signal from the first resonant element or the second resonant element to the third resonant element through a non-contact coupling method.
16. The filter of claim 15, wherein: each of the first coupling structure and the second coupling structure comprises a through-hole which is fitted into and mechanically coupled to the support of the respective resonant element, and the third coupling structure comprises a through-hole which is fitted into and mechanically coupled to a support of the third resonant element.
17. A filter, comprising: a housing having a hollow therein to provide a plurality of cavities and an open surface at one side of the housing; a cover for blocking the open surface of the housing; a plurality of resonant elements disposed in the hollow of the housing; and a notch substrate installed to cross-couple a first resonant element and a second resonant element among the plurality of resonant elements, wherein the notch substrate includes: a main substrate made of a non-conductive material and having a first coupling structure and a second coupling structure each of which is mechanically coupled to the first resonant element and a second resonant element, respectively; and a set of conductive lines comprising conductor patterns formed on the main substrate and transmitting a signal from the first resonant element to the second resonant element through a non-contact coupling method, wherein at least a portion of the notch substrate has an arc shape or a bent shape.
18. The filter of claim 17, wherein the set of conductive lines includes: a first sub conductor pattern electrically connected to a support of the first resonant element in the first coupling structure of the main substrate; and a second sub conductor pattern electrically connected to a support of the second resonant element in the second coupling structure of the main substrate.
19. The filter of claim 18, wherein each of the first coupling structure and the second coupling structure comprises a through-hole which is fitted into and mechanically coupled to the support of the respective resonant element.
20. The filter of claim 19, wherein a notch tuning pin for tuning a notch characteristic is coupled to a portion of the cover corresponding to the notch substrate through a notch tuning through-hole, and a notch tuning hole structure for forming a through-hole having a size corresponding to a lower end portion of the notch tuning pin is formed at a portion of the main substrate of the notch substrate, which corresponds to the notch tuning pin.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE
(12) Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
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(14) The housing 20 and the cover 10 may be made of a material such as aluminum (alloy) or the like and may be plated with a silver or copper material on at least a surface forming the cavity to improve electrical characteristics. Resonant elements may also be made of a material such as aluminum (alloy) or iron (alloy) and may be plated with a silver or copper material.
(15) For example,
(16) In the structure shown in
(17) First to seventh recessed structures 101, 102, 103, 104, 105, 106, and 107 for frequency tuning may be formed at the cover 10 by corresponding to the resonant elements 31 to 37 of the cavity structures. Further, a plurality of coupling tuning screw holes 111 may be formed at portions of the cover 10 corresponding to the coupling windows, which are the connecting path structures of the cavity structures in the housing 20. A coupling tuning screw 41 for coupling tuning may be inserted into each of the plurality of coupling tuning screw holes 111 with a proper depth to perform a coupling tuning operation. At this point, the coupling tuning screw 41 may be additionally fixed using a separate adhesive such as an epoxy resin or the like.
(18) Further, an input terminal 21 and an output terminal 22 of a corresponding wireless frequency filter may be installed through a through-hole or the like which may be formed at one side of the housing 20.
(19) In the described above, the structure of the cover 10 may have a structure similar to that applied to a wireless frequency filter having a conventional cavity structure, and for example, the structure of the cover 10 may have a structure similar to that disclosed in Korean Patent Laid-Open Application No. 10-2014-0026235 (entitled Wireless Frequency Filter having Cavity Structure, Published Date: Mar. 5, 2014, and Inventors: Park, Nam Shin and two others). Korean Patent Laid-Open Application No. 10-2014-0026235 proposes a simplified filter structure capable of performing frequency tuning without employing a tuning screw and an engagement structure of a fixing nut, which are a more general structure. As disclosed in Korean Patent Laid-Open Application No. 10-2014-0026235, the cover 10 according to the embodiments of the present invention may include one or more recessed structures 101 to 107 are formed at positions corresponding to the resonant elements 31 to 37. A plurality of dot peen structures are formed at the recessed structures 101 to 107 by marking or pressing using an embossed pin of external marking equipment, thereby enabling frequency tuning.
(20) Meanwhile, in some other embodiments of the present invention, a more generalized frequency tuning method may be applied to the cover 10, and thus a frequency tuning screw and a fixing nut may be provided without forming recessed structures 101 to 107. However, the structure including the frequency tuning screw and the fixing nut may have a more complicated structure and may be difficult to be miniaturized.
(21) Looking at the above-described structures, the cavity structures formed at the housing 20 and the cover 10 in the wireless frequency filter according to the first embodiment of the present invention and the structures of the resonant elements 31 to 37 inside the cavities are similar to a conventional structure except that the structures according to the present invention may be implemented in a size that is smaller than the conventional structure. However, a notch structure and an installation structure thereof according to the embodiments of the present invention have improved structures compared with a conventional notch structure and a conventional installation structure thereof.
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(24) Describing a configuration of the notch substrate 51 according to the first embodiment of the present invention in detail with reference to
(25) The main substrate 513 has at least two resonant elements, and in the example of
(26) In the example of
(27) Describing the foregoing in more detail, similar to a structure of a via hole generally formed on a PCB substrate, an inner surface of the through-hole of the first coupling structure 51a of the main substrate 513 may be configured to allow a conductive metal film to be formed thereon, and one end (a first end) of the first sub conductor pattern 511 may be configured in the form of being connected to the inner surface of the through-hole of the first coupling structure 51a. Similarly, a conductive metal film may also be formed on an inner surface of the through-hole of the second coupling structure 51c, and one end (a first end) of the second sub conductor pattern 512 may be configured in the form of being connected to the inner surface of the through-hole of the second coupling structure 51c. For example, mutually facing portions between the other end (a second end) of the first sub conductor pattern 511 and the other end (a second end) of the second sub conductor pattern 512 is formed at a central position of the main substrate 513 with a predetermined length by interposing the main substrate 513 to transmit a signal in a non-contact coupling method.
(28) A tuning hole structure 51b may further be provided at the main substrate 513 to form a through-hole having a size corresponding to a lower end portion of the notch tuning pin 61 so as to allow the lower end portion of the notch tuning pin 61 to be installed in an insertable form at a portion corresponding to a lower end portion of a body of the notch tuning pin 61. The tuning hole structure 51b of the main substrate 513 may be formed at a central position of the main substrate 513. At this point, the mutually facing portions between the first sub conductor pattern 511 and the second sub conductor pattern 512 may be appropriately formed on the upper and lower surfaces of the main substrate 513 in a peripheral region of the tuning hole structure 51b. This structure is a structure in which the notch tuning pin 61 for notch tuning is installed at a position at which the first sub conductor pattern 511 and the second sub conductor pattern 512 are non-contact coupled to each other, so that tuning for the notch characteristic may be more effectively performed at a corresponding position.
(29) In the notch substrate 51 having the above-described structure, the supports 342 and 362 of the fourth resonant element 34 and the sixth resonant element 36 are respectively inserted into the through-holes formed at the first coupling structure 51a and the second coupling structure 51c of the main substrate 513 and are respectively coupled to the first coupling structure 51a and the second coupling structure 51c thereof, and then soldering may further be performed at the corresponding coupling portions. Consequently, the corresponding coupling portions are mechanically and electrically coupled with more stability such that the notch substrate 51 is fixedly installed. After the notch substrate 51 is fixedly installed, the notch tuning pin 61 is coupled to the notch tuning through-hole 121 of the cover 10 as shown in
(30) A degree of coupling between the notch tuning pin 61 and a portion of a signal transmitted through the notch substrate 51 may be controlled by adjusting a degree of proximity between the lower end portion of the notch tuning pin 61 and the notch substrate 51 and a degree of insertion of the notch tuning pin 61 into the tuning hole structure 51b, and thus a notch characteristic generated by the notch substrate 51 may be appropriately adjusted. At this point, when the notch tuning pin 61 is formed in a screw structure and is screw-coupled to the notch tuning through-hole 121 of the cover 10, a screw coupling of the notch tuning pin 61 may be tightened or released to adjust a distance between the notch tuning pin 61 and the notch substrate 51. Alternatively, the distance between the notch tuning pin 61 and the notch substrate 51 may be adjusted by replacing and installing a notch tuning pin 61 designed to have an appropriate different length or by appropriately cutting a length of the lower end portion of the notch tuning pin 61 and reinstalling the notch tuning pin 61 having the cut length.
(31) As shown in
(32) Meanwhile, the notch substrate 51 according to the first embodiment of the present invention shown in
(33) In another modification of the notch substrate 51 shown in
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(35) Unlike the first embodiment, in the notch substrate 52 shown in
(36) As in the structure of the first embodiment, a tuning hole structure 52b may be formed at a central position of the main substrate 523, and a portion of the other end (the second end) of the first sub conductor pattern 521 and a portion of the other end (the second end) of the second sub conductor pattern 522 may be formed to surround the tuning hole structure 52b.
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(38) However, in the notch substrate 53 shown in
(39) Further, the first sub conductor pattern 531 and the second sub conductor pattern 532 are directly connected and integrally formed instead of being configured to mutually transmit signals through a non-contact coupling method. For example, the other end (a second end) of the first sub-conductor pattern 531 and the other end (a second end) of the second sub-conductor pattern 532 may be formed to surround a tuning hole structure 53b formed at a central position of the main substrate 533, and mutually facing portions may be configured to be directly connected to each other.
(40) In the notch substrate 53 according to the third embodiment as shown in
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(42) As in the structure shown in
(43) As shown in
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(45) Although the notch substrate 51 of the first embodiment shown in
(46) As described above, the notch substrate according to some embodiments of the present invention may be formed in various shapes such as an arc shape, a shape having multiple bent portions according to a design of a corresponding filter. Further, since the notch substrate of the present invention is implemented with a PCB structure even though being manufactured in various shapes described above, the notch substrate may be easily manufactured without requiring an additional processor additional precision work.
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(48) Further, a first notch tuning through-hole 121 to which a first notch tuning pin 61 is coupled is formed at a portion of the cover 10, which corresponds to the notch substrate 56, so as to tune a notch characteristic between the fourth resonant element 34 and the sixth resonant element 36, and a second notch tuning through hole 122 to which a second notch tuning pin 62 is coupled is formed at a portion of the cover 10, which corresponds to the notch substrate 56, so as to tune a notch characteristic between the second resonant element 32 and the fourth resonant element 34.
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(50) The main substrate 565 is mechanically coupled to at least three resonant elements, i.e., in an example of
(51) For example, the conductive lines 561, 562, 563, and 564 includes a first sub conductor pattern 561 formed on an upper surface of the main substrate 565 and electrically connected to the support 342 of the fourth resonant element 34, and a second sub conductor pattern 562 formed on a lower surface of the main substrate 565 and electrically connected to the support 362 of the sixth resonant element 36, and the first and second sub conductor patterns 561 and 562 are configured to mutually transmit signals in a non-contact coupling method by interposing the main substrate 565 at a portion of a first tuning hole structure 56b formed at the main substrate 565. Further, the conductive lines 561, 562, 563, and 564 includes a third sub conductor pattern 563 formed on the upper surface of the main substrate 565 and electrically connected to the support 322 of the second resonant element 32, and a fourth sub conductor pattern 564 formed on the lower surface of the main substrate 565 and electrically connected to the support 342 of the fourth resonant element 34, and the third and fourth sub conductor patterns 563 and 564 are configured to mutually transmit signals in a non-contact coupling method at a portion of a second tuning hole structure 56e formed at the main substrate 565. In
(52) Looking at the structures shown in
(53) As described above, it can be seen that the notch substrate according to some embodiments of the present invention may be formed by integrating a plurality of notch structures according to a design of a corresponding filter. At this point, even when a plurality of notch structures are integrally manufactured, it can be seen that an additional process or additional precision work may not be required. In this case, when a plurality of notch structures are integrally formed using a single notch substrate, a plurality of coupling structures and a structure of a plurality of conductor patterns of the main substrate may be selectively configured by appropriately mixing the structures of the various embodiments according to a cross-coupling amount, an installation condition, or the like.
(54) As described above, a cavity type wireless frequency filter having a notch structure according to the embodiments of the present invention can be configured. In addition to the foregoing, various embodiments and modifications may be made within the scope of the present invention, and therefore, the scope of the present invention should be defined by the appended claims and equivalents thereof instead of the above-described embodiments.