System and method for electrical testing of through silicon vias (TSVs)
10775426 ยท 2020-09-15
Assignee
Inventors
Cpc classification
H01L22/34
ELECTRICITY
H01L2924/0002
ELECTRICITY
G01R31/275
PHYSICS
G01R31/2853
PHYSICS
H01L2924/0002
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L23/481
ELECTRICITY
International classification
G01R31/27
PHYSICS
H01L21/768
ELECTRICITY
H01L23/48
ELECTRICITY
Abstract
A testing system for carrying out electrical testing of at least one first through via forms an insulated via structure extending only part way through a substrate of a first body of semiconductor material. The testing system has a first electrical test circuit integrated in the first body and electrically coupled to the insulated via structure. The first electrical test circuit enables detection of at least one electrical parameter of the insulated via structure.
Claims
1. An apparatus, comprising: a substrate, comprising: a first semiconductor layer having a first top surface and a first bottom surface; a layer of insulating material having a top surface and a bottom surface, wherein the top surface of the layer of insulating material is in contact with the first bottom surface; and a second semiconductor layer having a second top surface and a second bottom surface, wherein the second top surface is in contact with the bottom surface of the layer of insulating material; a first tubular column of insulating material extending in said substrate through the first semiconductor layer and through the layer of insulating material and into the second semiconductor layer to a depth that does not reach the second bottom surface; and a first conductive material disposed within the first tubular column of insulating material, said first conductive material having a bottom surface in direct contact with the second semiconductor layer.
2. The apparatus of claim 1, wherein the first semiconductor layer is doped with a first conductivity type and wherein the second semiconductor layer is doped with the first conductivity type.
3. The apparatus of claim 1, further comprising an insulation extending above the first top surface, wherein the first tubular column of insulating material filled with the first conductive material further extends into the insulation.
4. The apparatus of claim 1, further comprising an integrated transistor device formed in the first top surface and electrically connected to the first conductive material disposed within the first tubular column of insulating material.
5. The apparatus of claim 1, wherein the first conductive material is a metal material.
6. The apparatus of claim 5, wherein the metal material is copper.
7. The apparatus of claim 5, wherein the second semiconductor layer is doped with a first conductivity type and further including a semiconductor region more highly doped with the first conductivity type than the second semiconductor layer that is located at an interface between the bottom surface of the first conductive material and the second semiconductor layer.
8. The apparatus of claim 1, further comprising: a second tubular column of insulating material extending in said substrate through the first semiconductor layer and through the layer of insulating material and into the second semiconductor layer to a depth that does not reach the second bottom surface; and wherein the second semiconductor layer is doped with a first conductivity type; a region of the second semiconductor layer doped with a second conductivity type that is located at a bottom of the second tubular column of insulating material; and a second conductive material disposed within the second tubular column of insulating material, said second conductive material having a bottom surface in direct contact with the region of the second semiconductor layer that is doped with the second conductivity type.
9. The apparatus of claim 8, further comprising an integrated transistor device formed in the first semiconductor layer and electrically connected to the second conductive material within the second tubular column of insulating material.
10. The apparatus of claim 8, further comprising a testing circuit configured to generate a testing current applied to the first conductive material to flow therethrough and into said second semiconductor layer and further flow through the region of the second semiconductor layer that is doped with the second conductivity type and still further flow through the second conductive material.
11. The apparatus of claim 8, wherein the second conductive material is a metal material.
12. The apparatus of claim 11, wherein the metal material is copper.
13. The apparatus of claim 1, further comprising a testing circuit configured to generate a testing current applied to first conductive material to flow therethrough and into said second semiconductor layer.
14. An apparatus, comprising: a first semiconductor layer having a first top surface and a first bottom surface, said first semiconductor layer doped with a first conductivity type; a second semiconductor layer having a second top surface and a second bottom surface, said second semiconductor layer doped with the first conductivity type; an insulating layer in contact with the first top surface and the second bottom surface; a first tubular column of insulating material extending through the second semiconductor layer and through the insulating layer into said first semiconductor substrate layer to a first depth that does not reach the first bottom surface; a second tubular column of insulating material extending through the second semiconductor layer and through the insulating layer into said first semiconductor substrate layer to a second depth that does not reach the first bottom surface; a region of the first semiconductor layer doped with a second conductivity type that is located at a bottom of the second tubular column of insulating material; a first conductive material within the first tubular column of insulating material and in contact with the first semiconductor layer; and a second conductive material within the second tubular column of insulating material and in contact with the region of the first semiconductor layer doped with the second conductivity type.
15. The apparatus of claim 14, further comprising integrated circuitry formed in the second semiconductor layer and electrically connected to the first and second conductive materials.
16. The apparatus of claim 14, further comprising a testing circuit configured to generate a testing current applied to first conductive material to flow therethrough and into said first semiconductor layer and further flow through the region of the first semiconductor layer that is doped with the second conductivity type and still further flow through the second conductive material.
17. The apparatus of claim 14, wherein the first and second conductive materials are each a metal material.
18. The apparatus of claim 17, wherein the metal material is copper.
19. An apparatus, comprising: a first semiconductor layer of a first conductivity type having a first top surface and a first bottom surface; a first tubular column of insulating material extending into said first semiconductor layer to a depth that does not reach the first bottom surface; and a first metal material that completely fills within the first tubular column of insulating material, said first metal material having a bottom surface in direct contact with the first semiconductor layer.
20. The apparatus of claim 19, further comprising: a second tubular column of insulating material coaxial with and surrounding the first tubular column of insulating material and extending into said first semiconductor layer to a depth that does not reach the first bottom surface; a region of the first semiconductor layer doped with a second conductivity type that is located at a bottom of the first tubular column of insulating material; and a second metal material filling between the first and second tubular columns of insulating material.
21. The apparatus of claim 20, further comprising a testing circuit configured to generate a testing current applied to said second metal material to flow therethrough and into said first semiconductor layer and further flow through the region of the first semiconductor layer that is doped with the second conductivity type and still further flow through the first conductive material.
22. An apparatus, comprising: a substrate, comprising: a first semiconductor layer having a first top surface and a first bottom surface; an insulating layer having a top surface and a bottom surface, wherein the top surface of the an insulating layer is in contact with the first bottom surface; and a second semiconductor layer having a second top surface and a second bottom surface, wherein the second top surface is in contact with the bottom surface of the insulating layer; a first tubular column of insulating material extending in said substrate through the first semiconductor layer and through the insulating layer and into the second semiconductor layer to a depth that does not reach the second bottom surface; and a first conductive material disposed within the first tubular column of insulating material, said first conductive material having a bottom surface in contact with the second semiconductor layer, wherein the first conductive material is a metal material, wherein the second semiconductor layer is doped with a first conductivity type and further including a semiconductor region more highly doped with the first conductivity type than the second semiconductor layer that is located at an interface between the bottom surface of the first conductive material and the second semiconductor layer.
23. The apparatus of claim 22, wherein the first semiconductor layer is doped with a first conductivity type and wherein the second semiconductor layer is doped with the first conductivity type.
24. The apparatus of claim 22, further comprising an insulation extending above the first top surface, wherein the first tubular column of insulating material filled with the first conductive material further extends into the insulation.
25. The apparatus of claim 22, further comprising an integrated transistor device formed in the first top surface and electrically connected to the first conductive material disposed within the first tubular column of insulating material.
26. The apparatus of claim 22, wherein the metal material is copper.
27. An apparatus, comprising: a substrate, comprising: a first semiconductor layer having a first top surface and a first bottom surface; an insulating layer having a top surface and a bottom surface, wherein the top surface of the an insulating layer is in contact with the first bottom surface; and a second semiconductor layer having a second top surface and a second bottom surface, wherein the second top surface is in contact with the bottom surface of the insulating layer and wherein the second semiconductor layer is doped with a first conductivity type; a first tubular column of insulating material extending in said substrate through the first semiconductor layer and through the insulating layer and into the second semiconductor layer to a depth that does not reach the second bottom surface; and a first conductive material disposed within the first tubular column of insulating material, said first conductive material having a bottom surface in contact with the second semiconductor layer; a second tubular column of insulating material extending in said substrate through the first semiconductor layer and through the insulating layer and into the second semiconductor layer to a depth that does not reach the second bottom surface; a region of the second semiconductor layer doped with a second conductivity type that is located at a bottom of the second tubular column of insulating material; and a second conductive material disposed within the second tubular column of insulating material, said second conductive material having a bottom surface in contact with the region of the second semiconductor layer that is doped with the second conductivity type.
28. The apparatus of claim 27, further comprising an integrated transistor device formed in the first semiconductor layer and electrically connected to the second conductive material within the second tubular column of insulating material.
29. The apparatus of claim 27, further comprising a testing circuit configured to generate a testing current applied to the first conductive material to flow therethrough and into said second semiconductor layer and further flow through the region of the second semiconductor layer that is doped with the second conductivity type and still further flow through the second conductive material.
30. The apparatus of claim 27, wherein the second conductive material is a metal material.
31. The apparatus of claim 30, wherein the metal material is copper.
32. The apparatus of claim 27, further comprising a testing circuit configured to generate a testing current applied to first conductive material to flow therethrough and into said second semiconductor layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the present disclosure, one or more embodiments are now described, purely by way of non-limiting example and with reference to the attached drawings, wherein:
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DETAILED DESCRIPTION
(22) As will be discussed in detail hereinafter, an embodiment envisages, for carrying out electrical testing of at least one through via integrated within a wafer (or chip), integration of an appropriate electric/electronic test circuit within the wafer (or chip) accommodating the through via to be tested. The presence of this test circuit, designed to interface with an external testing apparatus (for example comprising an ATE), enables the testing apparatus to evaluate proper operation of the through via, enabling execution of at least one electrical test such as to measure at least one electrical parameter associated with the through via.
(23) An embodiment schematized conceptually in
(24) As schematically represented in
(25) In greater detail,
(26) An electronic integrated circuit 1 is provided in a surface portion of the substrate 3 (for example by appropriate dopant implantations) and within the insulation layer 5 (by forming appropriate dielectric and/or conductive regions). By way of example, in
(27) The electronic integrated circuit 1 is moreover electrically coupled to a through via 10, provided within the wafer 2, and in particular through at least part of the substrate 3. The through via 10 has a surface end 10a, arranged at the front surface 3a of the substrate 3, and a back end 10b, embedded within the substrate 3, in a so-called bulk region thereof. In detail, the through via 10 is formed by a conductive region 24, for example, of metal material (such as copper) filling, surrounded laterally by an insulation region 25 (for example, of silicon oxide), so as to be laterally electrically insulated from the substrate 3.
(28) Moreover, according to an embodiment, a test circuit 22 (of the BIST type, when it has characteristics such as to enable conduct of an automatic test inside the chip) is integrated within the wafer 2, comprising an interface stage 26 and a buried microelectronic structure 28.
(29) The interface stage 26 is formed by appropriate circuit elements (by way of example a MOS transistor is shown in
(30) The buried microelectronic structure 28 is provided within the bulk region of the substrate 3 so as to be in contact with the back end 10b of the through via 10, and, in its simplest embodiment, is formed, for example, by a doped region 30, having an opposite doping type to the substrate 3, for example an N type doping. The doped region 30 (obtained, for example, as described in detail hereinafter) is arranged underneath the through via 10, entirely in contact with its conductive region 24, terminating laterally in contact with the insulation region 25. The doped region 30 consequently forms with the substrate 3 a PN semiconductor junction, i.e., a semiconductor diode (as shown schematically in
(31) In use, the presence of the test circuit 22 within the wafer 2, accessible from outside via one or more of the contact pads 8, enables electrical testing of the through via 10 to be carried out, for example, by circulating a test current I through the interface stage 26, the conductive path 29 in the substrate 3, the buried microelectronic structure 28, the through via 10, and again through the interface stage 26 towards the contact pads 8. It is noted that the semiconductor diode formed by the junction between the doped region 30 and the substrate 3 is here directly biased so as to enable passage of the test current I through the through via 10. It is thus possible to evaluate, using a testing apparatus connected to the contact pads 8, the resistance offered by the through via 10 to the passage of the test current I. In particular, it is possible to measure, for example, a resistance of a differential type causing the test current I to assume two different values and measuring the two corresponding differences of potential resulting from the passage of the test current I.
(32)
(33) The back end 10b of each of the through vias 10 is electrically insulated from the substrate 3 by a respective semiconductor diode. In fact, during normal operation of the chip, or during testing of at least one of its electronic integrated circuits, the generic diode is reversely biased (and thus ideally equivalent to the insulation region that, in through vias of a traditional type, electrically insulates the corresponding back end from the substrate). The test circuit 22 is moreover electrically coupled to one or more contact pads 8, which in turn may be electrically contacted from the outside by a testing apparatus, and in particular by a probe, once again designated by 18, of a corresponding probe card, through which the test current I may flow.
(34) The path of the test current I is also highlighted in
(35) The presence of the semiconductor diode causes the through via 10 to be completely electrically insulated from the substrate 3 (the through via 10 is in fact insulated also laterally from the substrate 3 thanks to the insulation region 25 that surrounds the conductive region 24) so that little or no current flows from the through via 10 towards the substrate 3 (as indicated as a whole in the same
(36) As illustrated in
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(38) The interface stage 26 is coupled to four terminals, which may be, for example, connected to contact pads 8 and in particular to: an input pad 8a, designed to receive a test current I from an appropriate testing apparatus (not illustrated herein); an output pad 8b, designed to be connected to the testing apparatus so as to close the path for the test current I; and a clock pad 8c and a reset pad 8d, which are respectively designed to receive a synchronism signal CK and a reset signal from the testing apparatus.
(39) The interface stage 26 comprises: a plurality of first electronic switches 35, for example implemented by MOS transistors, each of which is arranged between the front end 10a of a respective through via 10 and the output pad 8b; a counter 36, connected to the clock pad 8c and receiving the synchronism signal CK; and a demultiplexer 37, having inputs connected to the count outputs of the counter 36, and a plurality of outputs, each connected to a specific electronic switch 35, to which it supplies a control signal. Both the counter 36 and the demultiplexer 37 have an input connected to the reset pad 8d, from which they receive the reset signal.
(40) In use, the operation of testing the through vias 10 is enabled by supplying the synchronism signal CK to the clock pad 8c so that the counter 36 modifies its output at each pulse of the synchronism signal CK. Consequently, the output of the demultiplexer 37 cyclically activates, as a function of the inputted count signal, a different electronic switch 35, enabling passage of the test current I from the input pad 8a to the output pad 8b, passing through the substrate 3, the doped region 30 (and the corresponding semiconductor diode) and the respective through via 10, and thus enabling testing of the through via 10 (for example, evaluating the electrical resistance that the through via 10 offers to the passage of the test current I). The reset signal enables the circuit to be brought back into the initial operating condition, with all the first electronic switches 35 in the open state, for testing once again the through vias 10. Appropriate circuits for driving the electronic switches 35 may possibly be present, connected to the outputs of the demultiplexer 37.
(41) In particular, the four contact pads 8 may be in this way connected to a testing apparatus, and enable the testing apparatus to conduct electrical tests of the through vias 10 and validate their proper operation on the basis of the value of the measured current, highlighting any possible defects or faults that may be present.
(42) The test circuit 22 may be more complex than the one illustrated, and comprises for example a possibly programmable finite-state machine, logic circuits, controllers, memories, processors, circuits for measurement and generation of signals, testing interfaces, whether wired or wireless, and units for processing data and signals. Two synchronism signals CK may moreover be used, for implementing an up count or a down count. In addition, two or more chips may have in common at least one pad, such as the reset pad 8d, for example positioned in the scribe-line region.
(43) With reference now to
(44) The wafer 2 initially comprises the substrate 3 of semiconductor material, for example having a P type doping, and possibly one or more (insulating or conductive) surface layers arranged on the substrate 3, designated once again as a whole by 5, 6, 7.
(45) Using a masking process (by forming a resist layer 39 for example on the front outer face 7a of the wafer 2 or the front surface 3a of the substrate 3) and an etching process, for example an anisotropic etch, a trench 40 is defined (
(46) Next (
(47) Next (
(48) Next (
(49) Next (
(50) At the end of the process, a through via 10 of conductive material is thus provided, insulated from the substrate 3 laterally by the insulation region 25 and vertically by the PN junction formed between the doped region 30 and the substrate 3. In particular, the through via 10 is connected in series to a semiconductor diode (formed by the junction between the doped region 30 and the substrate 3), arranged in direct contact with its back end 10b in the substrate 3.
(51) In this step of the process, the electronic integrated circuit 1 may be provided in the surface portion of the substrate 3, using per se known techniques, possibly simultaneously with forming the interface stage 26 of the test circuit 22. In particular, the doped region 30 may be obtained by exploiting doping steps already envisaged for forming transistors (or other electrical components) of the electronic integrated circuit 1 or of the test circuit 22.
(52) According to a variant of the process described (see
(53) Further embodiments of the testing system are now described.
(54) As shown in
(55) Alternatively, and as shown in
(56) The two epitaxial layers 45, 46 form two opposed semiconductor diodes (shown schematically in
(57) The conductive path 29 between the interface stage 26 of the test circuit 22 and the substrate 3 comprises here at least one through interconnection 34 that traverses the epitaxial layers 45, 46 (being laterally insulated from the epitaxial layers 45 and 46), reaches the substrate 3 and contacts it electrically, for example via a direct contact between the corresponding conductive region and the substrate 3. As an alternative, in a way not illustrated, the electrical contact between the through interconnection 34 and the substrate 3 may be improved by providing a doped region (in a way altogether similar to the doped region 30) in contact with the back end of the through interconnection 34, which has the same doping type as the substrate 3 (with a higher concentration).
(58) As an alternative, to achieve a similar effect of insulating the substrate 3 against possible parasitic couplings, it may be possible, starting from the substrate 3, to provide a doped surface layer having an opposite type doping (of an N type) with respect to the substrate 3, and then to form an epitaxial layer of an opposite type (of a P type) on the doped surface layer (which is to form the active layer 45). Alternatively, starting from the substrate 3, it may be possible to provide an epitaxial layer with an opposite type doping (of an N type) with respect to the substrate 3, and then to dope a surface portion of the epitaxial layer with an opposite type doping (of a P type) to form the active layer 45; as further alternative, it may be possible to dope a surface portion of the substrate 3 first with dopants of an opposite type (N type) with respect to the substrate 3, and then with an opposite type (P type) with respect to the previous doping.
(59) In any case, the resulting structure provides for PN junctions arranged between the surface layers where the integrated circuits are to be provided (in particular, the electronic integrated circuit 1 and the test circuit 22) and the substrate 3. In practice, a bipolar junction transistor (BJT) of a PNP type is formed vertically with respect to the wafer 2. In this case, a PNP composite substrate could be said to be present within the wafer 2, a first layer whereof (the substrate 3) is used for testing the through vias 10, and a second layer (the active layer 45) is used for forming the integrated circuits.
(60) The electronic integrated circuit 1 and the interface stage 26 of the test circuit 22 may here be formed in the surface layer of semiconductor material (the active layer 45, having a P doping), and are insulated from the substrate 3 by the underlying intermediate epitaxial layer 46, with a doping of opposite conductivity, i.e., of an N type. In an altogether evident way, via appropriate microelectronic structures (for example doped regions that extend vertically, or further through vias not totally insulated), it is possible to access the non-surface layers of the PNP composite substrate, for example, by accessing the N doped region.
(61) As alternative embodiment to reduce or eliminate the parasitic effects due to undesired couplings between the substrate 3 and the test circuit 22 or the electronic integrated circuit 1, it is possible to use a silicon-on-insulator (SOI) substrate, as shown in
(62) The structures previously described may be modified by reversing the doping type of the various layers, from N type to P type and vice versa (for example, starting from a substrate 3 having an N type conductivity, instead of a P type).
(63) Moreover, the shape and the structure of the through vias 10 may vary with respect to the above.
(64) For example (see
(65) As shown in
(66) Also the circuit structure of the interface stage 26 of the test circuit 22 may vary with respect to the above, for example, by the presence of a different configuration of the conductive path 29 through the substrate 3, of the through vias 10, and/or of the through interconnections 34.
(67) For example,
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(69) In a substantially similar way,
(70) In a way common to all the various embodiments described previously, at the end of the manufacturing process, after possible electrical testing of the through vias 10 (and, in a traditional way, of the various electronic integrated circuits 1), and after subsequent identification of the dice (or chips) within the wafer 2 operating correctly (i.e., the so-called good dice), the wafer 2 (or the chips, if the step of dicing of the wafer 2 has already been performed) is subjected to a thinning process (for example, via lapping or mechanical back grinding), thus removing the back portion of the substrate 3 (starting from the corresponding back surface 3b) so that the back end 10b of the through vias 10 is accessible from the back of the wafer 2. Via an appropriate etching process, the back end 10b is possibly made to project with respect to the surface of the outer back face of the wafer 2, thus forming a conductive element (of the bump type) for connection to an external printed circuit, or to another chip or wafer in a three-dimensional stacked structure (alternatively, an appropriate conductive element may be coupled to the back end 10b of the through via 10).
(71) It may be noted that the thinning process moreover entails removing the buried microelectronic structure 28 of the test circuit 22, and in particular the doped region 30 underneath the through via 10 (originally buried within the substrate 3) and consequent removing the semiconductor diode originally arranged in series with respect to the through via 10.
(72) These operations, whether they be carried out on the single die (or chip) or at the level of the wafer 2 before its dicing, may damage the through vias 10, so that it may possibly be convenient to proceed to a further electrical test of the through vias 10, before proceeding to final assembly.
(73) Therefore, and embodiment of, the test circuit 22 (even if at this point it is without the buried microelectronic structure 28) may be once again used for executing this further electrical test.
(74) In detail, as shown in
(75) In this case (see also
(76) It is noted that the structure and operation of the interface stage 26 of the test circuit 22 may remain unchanged with respect to the above, differing only as regards the mode with which the test current I reaches the back ends 10b of the through vias 10.
(77) Once the further electrical test of the through vias 10 has been completed, separation (the so-called debonding operation) of the conductive test layer 54 from the back surface 3b of the substrate 3 of the wafer 2 (or of the die, or chip) is carried out, removing any residue of the conductive substance. This is followed by final assembly and packaging.
(78) According to further embodiment, one or more embodiments of the testing system and method described previously are used also for conducting electrical tests of the through vias 10 in a three-dimensional stacked structure formed by at least two dice (or chips), or wafers, stacked on one another, in a face-to-face way (i.e., with the corresponding external front faces in contact) or face-to-back way (i.e., with the front outer face of one chip in contact with the outer back face of the other chip), again using the test circuits 22 (provided substantially as described previously) in at least one of the chips (possibly without the corresponding buried microelectronic structures 28, in the case where the corresponding substrate 3 has already been thinned).
(79) Embodiments of the testing methods that are now described may be used while forming both the three-dimensional stacked structure, and the final overall system within a package (the so-called system-in-packageSiP).
(80) In detail,
(81) The first wafer 2 comprises a test circuit 22, and a corresponding interface stage 26 (the corresponding buried microelectronic structure 28 has been previously removed), connected to the first through via 10 and moreover to a through interconnection 34 that traverses the corresponding substrate 3. The second wafer 61 comprises a respective test circuit 64, equipped with a buried microelectronic structure (provided similarly to the above), and in particular with a doped region 65 arranged in contact with the back end 62b of the through via 62, buried within the substrate 63; the test circuit 64 does not comprise in this case a corresponding interface stage. Moreover contact pads are provided on the front surface 61a of the wafer 61.
(82) The back end 10b of the through via 10 of the first electronic integrated circuit 1 directly contacts the top end 62a of the through via 62 of the second wafer 61, which is accessible from the front face 61a of the wafer 61. The through interconnection 34 of the first electronic integrated circuit 1, which is also accessible from the back of the substrate 3, electrically contacts the substrate 63 of the second wafer 61, as shown schematically in
(83) The electrical circuit of the resulting testing system, designed to carry out electrical testing of the through vias 10, 62 of both of the electronic integrated circuits 1, 60 of the three-dimensional stacked structure, is shown in
(84) It is noted that it is in this way possible to carry out test of the through vias 10, 62 of both of the electronic integrated circuits 1, 60, stacked on one another, directly from the test circuit 22 integrated in the wafer 2 of the first electronic integrated circuit 1, exploiting for the purpose the corresponding contact pads 8 accessible from outside. In particular, the testing apparatus, as well as the corresponding probes, do not need to access the second electronic integrated circuit 60 in the second wafer 61 in order to conduct the electrical test.
(85)
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(87) As shown in
(88) In particular, a decoupling switch 69 is introduced in the testing system, arranged between the input pad 66a and the through vias 62 of the second electronic integrated circuit 60. The decoupling switch 69 receives, as control signal, the output of an OR decoupling logic gate 70 forming part of the first electronic integrated circuit 1, which in turn receives at its input the outputs of the demultiplexer 37 of the first electronic integrated circuit 1.
(89) In use, by activating an appropriate test mode, it is possible to carry out the test of just the through vias 10 of the first integrated circuit 1, and of the corresponding electrical interconnections with the second wafer 61 (excluding from the test the through vias 62 of the second electronic integrated circuit 60). In particular, if any one of the electronic switches 35 of the first electronic integrated circuit 1 is activated in the test mode, the output of the OR decoupling logic gate 70 causes the through vias 62 of the second electronic integrated circuit 60 to be disconnected from the electrical test (and from the path of the test current I), enabling electrical testing of just the through vias 10 of the first electronic integrated circuit 1.
(90) In a way not illustrated, the path of the test current I through the second wafer 61 may possibly be closed in a different way, for example by exploiting a circuit component (possibly parasitic, for example a diode of a parasitic type) of the second electronic integrated circuit 61, instead of envisaging the passage of the test current I through a through via 62 of the same second electronic integrated circuit 61.
(91)
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(93) Advantages of one or more embodiments of the above-described testing system and method emerge clearly from the foregoing description.
(94) In particular, it is emphasized again that the integration of appropriate test circuits within the wafers accommodating the through vias to be electrically tested may enable the use of test equipment of a traditional type, which in fact interface with the test circuits, instead of directly with the through vias. For example, it may be possible to use probes of a traditional type, which are arranged in contact with contact pads of the test circuits (instead of directly in contact with the through vias). The test circuits, in addition to connecting electrically with the through vias, enable testing of at least one electrical parameter thereof.
(95) In this way it may be possible to provide through vias of a very small diameter, which may be tested even without the corresponding wafer being thinned, and possibly using test equipment of a traditional type.
(96) Each test circuit may perform electrical testing of a plurality of through vias (in a number N that can in theory be as large as desired), requiring an extremely small number of input/output pads (thanks to the particular configuration of the interface stage of the test circuit) according to an embodiment.
(97) In addition, the same testing system and the same test procedures may be used for testing the through vias both in an insulated chip or wafer and in a three-dimensional stacked structure made up of the superposition of a number of chips or wafers, electrically connected to one another, also during its obtainment.
(98) Consequently, an embodiment enables amongst other things: use of traditional testing systems and equipment; absence of damage to the through vias (in so far as they do not enter into direct contact with the measurement probes); reduction of the problems of assembly; reduction of the losses of electrical efficiency due to the contact between the probes and the through vias (or the conductive elements associated thereto); reduction of the costs of the production and assembly processes; and elimination of the constraints in sizing the through vias and the mutual separation distances determined by the test equipment (and by the distances between the corresponding probes).
(99) Finally, it is clear that modifications and variations may be made to what has been described herein and illustrated herein, without thereby departing from the scope of the present disclosure.
(100) In particular, the buried microelectronic structure 28 of the test circuit 22 may vary with respect to the above (in any case, comprising at least one semiconductor junction arranged between the through via 10 to be tested and the substrate 3 so as to ensure, via an appropriate biasing, electrical insulation thereof).
(101) In an alternative embodiment, shown in
(102) In a further variant embodiment (see
(103) In detail, the doped region 30 here extends laterally underneath two through vias 10, 10 arranged side by side so as to insulate the respective conductive regions 24 thereof from the substrate 3 (in particular, the doped region 30 joins up at the bottom to the insulation regions 25 of the through vias 10, 10). In addition, within the doped region 30, having an N type doping, a further doped region 80 is present, having an opposite type doping (in this case P type), arranged directly in contact with the conductive region 24 of one of the two through vias 10, 10 arranged side by side, laterally delimited by the corresponding insulation region 25. The further doped region 80 defines a first current-conduction terminal of the bipolar junction transistor (in this case connected to the through via 10), having a base terminal formed by the doped region 30 (and here case connected to the through via 10). A through interconnection 34 provides the electrical connection between the interface stage 26 of the test circuit 22 and the substrate 3, which here forms a second current-conduction terminal of the bipolar junction transistor. In use, the electrical test current I flows through the bipolar junction transistor from the first current-conduction terminal to the second current-conduction terminal, and traverses the through vias 10 and 10 to be tested, in addition to the through interconnection 34. It is to be noted that, if the doped region 80 is omitted, the doped region 30 may be conceptually similar to the channel of a JFET, of which the through interconnection 34 is the gate terminal.
(104)
(105)
(106) In this case, the doped region 30, buried within the substrate 3, is arranged in contact with the buried ends of three through vias, designated by 10, 10 and 10, arranged side by side within the wafer 2.
(107) In the doped region 30 two further doped regions 80 are provided, each arranged in contact with the back end 10b of a respective through via (for example, of the through vias 10, 10). In this case, the doped region 30 defines the control terminal of the lateral bipolar junction transistor, while the further doped regions 80 define the first conduction terminal and the second conduction terminal of the same lateral bipolar junction transistor.
(108)
(109) In this case, two through vias 10, 10 extend through the wafer 2 and have each a back end 10b arranged in contact with a doped region 30, having an opposite doping type to the substrate 3. The interface stage 26 of the test circuit 22 has a contact terminal directly connected to the substrate 3, which defines the control terminal of the bipolar junction transistor; the doped regions 30 form the current-conduction terminals of the same lateral bipolar junction transistor.
(110) In general, it is evident that it may be possible to modify the test circuits presented, on the basis of specific requirements, or to implement circuits that contain only parts of the test circuits presented. Modifications and variations may moreover be made to what has been described, or it is possible to create hybrid forms, which may be obtained by combining two or more of the embodiments described or parts thereof, also in combination with the prior art, without thereby departing from the scope of the present disclosure.
(111) In addition, it is evident that what has been described applies to electrical testing of through vias, irrespective of the method with which the through vias have been obtained (for example, irrespective of the use of the via first technique or else via last technique for their formation).
(112) To provide the test circuit, and in particular the corresponding interface stage, components or parts already present in the electronic integrated circuit in the wafer may possibly be used, electrically coupled to the through vias that are to undergo electrical testing.
(113) Furthermore, if the dimensions of the through vias so allow (for example, in the case of through vias through which high currents flow), the through vias may be possibly arranged in direct contact with a probe of the test equipment.
(114) Finally, it is emphasized that the test circuit according to an embodiment may be configured for evaluating different electrical parameters of the through vias; for example, the electrical insulation from the substrate accommodating them may be evaluated for detecting the presence of a possible leakage towards the substrate through the lateral insulation of the through vias. In this case, the test circuit may be configured so as to enable application of a voltage to the semiconductor diode of the buried microelectronic structure such as to reversely bias, and so as to detect, any possible leakage of electrical current towards the substrate.
(115) From the foregoing it will be appreciated that, although specific embodiments have been described herein for purposes of illustration, various modifications may be made without deviating from the spirit and scope of the disclosure. Furthermore, where an alternative is disclosed for a particular embodiment, this alternative may also apply to other embodiments even if not specifically stated.