Pin diode driving circuit and threshold value determination method
10778209 ยท 2020-09-15
Assignee
Inventors
Cpc classification
H03K17/567
ELECTRICITY
International classification
Abstract
In a PIN diode drive circuit, a forward voltage is applied to a PIN diode through a first switching element and a reverse voltage is applied to the PIN diode through a second switching element. A limiting unit limits an increase rate of an absolute value of a reverse recovery current to a value smaller than a threshold value, the reverse recovery current flowing through the PIN diode when a voltage applied to the PIN diode changes from a forward voltage to a reverse voltage. The threshold value is less than 1 time and 0.5 times or more of a maximum value of the increase rate when a second peak appears regarding the reverse recovery current.
Claims
1. A PIN diode driving circuit, comprising: a first switching element through which a forward voltage is applied to a PIN diode; a second switching element through which a reverse voltage is applied to the PIN diode; and a limiting unit that limits an increase rate of an absolute value of a reverse recovery current to a value smaller than a threshold value, the reverse recovery current flowing through the PIN diode when a voltage applied to the PIN diode changes from a forward voltage to a reverse voltage by switching of the fist switching element and the second switching element, wherein the threshold value is less than 1 time and 0.5 times or more of a maximum value of the increase rate of a case where a second peak appears regarding the reverse recovery current.
2. The PIN diode driving circuit according to claim 1, further comprising: a series circuit in which the first switching element is connected in series to a first resistor for limiting a forward current flowing through the PIN diode; and a low pass filter, wherein one end of the series circuit is connected to one end of the second switching element, and wherein the low pass filter is provided between one end of the PIN diode and a connection node between the series circuit and the second switching element, and prevents a high frequency voltage, which is applied to the one end of the PIN diode from outside, from being applied to the first switching element and the second switching element.
3. The PIN diode driving circuit according to claim 1, wherein the second switching element is a transistor having an insulated gate, and wherein the limiting unit is a second resistor connected in series to a gate circuit of the transistor.
4. The PIN diode driving circuit according to claim 2, wherein the low pass filter has transient characteristics limiting the increase rate to the value smaller than the threshold value, and wherein the limiting unit is the low pass filter.
5. The PIN diode driving circuit according to claim 2, wherein the limiting unit is a third resistor connected between one end of the series circuit and one end of the second switching element.
6. A threshold value determination method for determining a threshold value of an increase rate of an absolute value of a reverse recovery current flowing through a PIN diode when a voltage applied to the PIN diode changes from a forward voltage to a reverse voltage, comprising: connecting the PIN diode to an application circuit in which, in a case where a switching element having an insulate gate is turned on and off alternately, a reverse voltage is applied to the PIN diode through the switching element after a forward voltage is applied to the PIN diode; turning on and off the switching element alternately each time one of a plurality of resistors having different resistance values is connected in series to a gate circuit of the switching element; measuring a waveform of the reverse recovery current; and setting a value, which is less than 1 time and 0.5 times or more of a maximum value of the increase rate of a case where a second peak appears in the measured waveform, as the threshold value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF NON-LIMITING EXAMPLE EMBODIMENTS
(9) Hereinafter, an impedance matching device according to the present disclosure will be described in detail with reference to the diagrams illustrating embodiments thereof.
Embodiment 1
(10)
(11) The high frequency power supply 5 is an AC (Alternating Current) power supply that outputs high frequency power of an industrial radio frequency (RF) band of 2 MHz, 13.56 MHz, 27 MHz, 60 MHz or the like, for example. The output impedance of the high frequency power supply 5 is set to a specified value, such as 50, for example. The high frequency power supply 5 includes an inverter circuit (not illustrated), and generates high frequency AC power by controlling the switching of the inverter circuit.
(12) Hereinafter, of the case where the load 7 side is viewed from the output end of the high frequency power supply 5 or from the input end of the impedance matching device 100 will be simply referred to as of the case where the load 7 side is viewed or on the load 7 side. The input end of the impedance matching device 100 is a location equivalent to the output end of the high frequency power supply 5. The high frequency detection unit 6 detects parameters for calculating the impedance of the case where the load 7 side is viewed or parameters for calculating a reflection coefficient of the case where the load 7 side is viewed. The impedance of the case where the load 7 side is viewed is the combined impedance obtained by combining the impedance of the load 7 and the impedance of the impedance matching device 100. Specifically, the high frequency detection unit 6 detects, as parameters, a high frequency voltage, a high frequency current, and a phase difference between the high frequency voltage and the high frequency current at a position of the high frequency detection unit 6. Alternatively, the high frequency detection unit 6 detects, as parameters, high frequency traveling wave power (or a high frequency traveling wave voltage) toward the load 7 and reflected wave power (or a reflected wave voltage) which is reflected at the load 7 and returned from the load 7. Using these detected parameters, a calculation unit 2 described later calculates the impedance or the reflection coefficient on the load 7 side by a known method.
(13) The load 7 performs various kinds of processing using high frequency power supplied from the high frequency power supply 5. The load 7 is, for example, a plasma processing apparatus or a non-contact power transmission apparatus. In the plasma processing apparatus, the plasma state changes from moment to moment with the progress of manufacturing processes, such as plasma etching and plasma CVD. As a result, the impedance of the load 7 changes.
(14) The impedance matching device 100 includes: a variable capacitor 1 having a variable capacitance; the calculation unit 2 that acquires the above-described parameters from the high frequency detection unit 6 and calculates an impedance or a reflection coefficient on the load 7 side; and a controller 3 that controls the capacitance of the variable capacitor 1 using the impedance or the reflection coefficient calculated by the calculation unit 2. The variable capacitor 1 includes PIN diodes 21, 22, . . . , 28. The impedance matching device 100 further includes a switch state setting unit 4 for setting on or off the PIN diodes 21, 22, . . . , 28. The controller 3 controls the capacitance of the variable capacitor 1 through the switch state setting unit 4.
(15) In the impedance matching device 100, a transmission line 101 extending to the high frequency detection unit 6 and a series circuit in which a capacitor C1 and an inductor L1 are connected in series are connected in cascade. One end of the capacitor C1 is connected to the load 7 through the inductor L1. The variable capacitor 1 is substantially a circuit having two ends. One end of the variable capacitor 1 is connected to the transmission line 101. The other end of the variable capacitor 1 is grounded. That is, the variable capacitor 1 and the series circuit including the capacitor C1 and the inductor L1 configure an L-type matching circuit. The capacitor C1 may be replaced with another variable capacitor 1.
(16) Here, a case where the matching circuit is an L type has been described. However, the matching circuit may be an inverted L type, T type, or n type. In addition, the series circuit including the capacitor C1 and the inductor L1 may be connected to the outside of the impedance matching device 100 (that is, between the impedance matching device 100 and the load 7). Hereinafter, a portion where high frequency power is input from the high frequency detection unit 6 to the transmission line 101 will be referred to as an input portion. In addition, a portion where high frequency power is output from the inductor L1 to the load 7 will be referred to as an output portion.
(17) The variable capacitor 1 includes capacitors 11, 12, . . . , 18, PIN diodes 21, 22, . . . , 28 and driving circuits 31, 32, . . . , 38. One end of each of capacitor 11, 12, . . . , 18 is connected to the transmission line 101. Anodes of PIN diodes 21, 22, . . . , 28 are connected to the other ends of the capacitors 11, 12, . . . , 18 respectively. Cathodes of the PIN diodes 21, 22, . . . , 28 are grounded. Output ends Et (refer to
(18)
(19) The driving circuit 31 further includes an L-type filter F (corresponding to a low pass filter) including a capacitor FC and an inductor FL. One end of the capacitor FC is connected to the drain of the transistor QL. The other end of the capacitor FC is grounded. The inductor FL is connected between the drain of the transistor QL and the output end Et. Driving signals are applied to gate of the transistor QH and gate of the transistor QL from the switch state setting unit 4 through resistors Rg1 and Rg2, respectively. Each driving signal indicates high level and low level. Two driving signals indicates high level and low level complementarily. The resistor Rg2 corresponds to a second resistor. For example, the voltage of the high level indicated by the driving signal is equal to the voltage of the positive power supply V+. For example, the voltage of the low level indicated by the driving signal is equal to the voltage of the negative power supply V.
(20) In a case where a driving signal indicating a low level is applied to the gate of the transistor QL and a driving signal indicating high level is applied to the gate of the transistor QH, the transistor QL is turned off and the transistor QH is turned on. Then, a forward current flows from the positive power supply V+ to the PIN diode 21 through the transistor QH, the parallel circuit and the inductor FL included in the filter F. As described above, the parallel circuit includes the resistor R1 and the speed-up capacitor SC. In a case where the forward current flows, the PIN diode 21 is turned on. As a result, the capacitance of the capacitor 11 is included in the capacitance of the entire variable capacitor 1.
(21) In a case where a driving signal indicating a low level is applied to the gate of the transistor QH and a driving signal indicating a high level is applied to the gate of the transistor QL, the transistor QH is turned off and the transistor QL is turned on. Then, a reverse voltage is applied from the negative power supply V to the anode of the PIN diode 21 through the transistor QL and the inductor FL so that the PIN diode 21 is turned off. As a result, the capacitance of the capacitor 11 is not included in the capacitance of the entire variable capacitor 1. As described above, the capacitance of the variable capacitor 1 is adjusted.
(22) Returning to
(23) The controller 3 includes a central processing unit (CPU; not illustrated). The controller 3 controls the operation of each unit according to a control program stored in advance in a read only memory (ROM) and performs processing, such as input, output, operation, and time measurement. A computer program that defines the procedure of each process performed by the CPU may be loaded in advance into a random access memory (RAM) using means that is not illustrated. In this case, the loaded computer program may be executed by the CPU. Alternatively, the controller 3 may be configured by a microcomputer or a dedicated hardware circuit.
(24) The controller 3 acquires the impedance or the reflection coefficient on the load 7 side that has been calculated by the calculation unit 2. In a case where the impedance on the load 7 side is acquired, the controller 3 determines the combination of the capacitors 11, 12, . . . , 18 of the variable capacitor 1 so that the impedance on the load 7 side matches the output impedance of the high frequency power supply 5. In a case where the reflection coefficient on the load 7 side is acquired, the controller 3 determines the combination of the capacitors 11, 12, . . . , 18 of the variable capacitor 1 so that the reflection coefficient at the input portion approaches 0. If the magnitude of the reflection coefficient falls within the allowable range, it is considered that impedance matching has been achieved. By such control, power is efficiently supplied from the high frequency power supply 5 to the load 7. The following description will be given on the assumption that the calculation unit 2 calculates the impedance on the load 7 side and the controller 3 calculates the capacitance of the variable capacitor 1 using the calculated impedance and determines the combination of the capacitors 11, 12, . . . , 18. The determined combination of the capacitors 11, 12, . . . , 18 corresponds to ON/OFF states to be taken by the PIN diodes 21, 22, . . . , 28.
(25) The switch state setting unit 4 sets the ON/OFF states of the PIN diodes 21, 22, . . . , 28 according to the combination of the capacitors 11, 12, . . . , 18 determined by the controller 3, that is, ON/OFF states to be taken by the PIN diodes 21, 22, . . . , 28. In a case where the ON/OFF states of the PIN diodes 21, 22, . . . , 28 are set by the switch state setting unit 4, the above-described complementary driving signals are applied to each of the corresponding driving circuits 31, 32, . . . , 38. As a result, the ON/OFF states of the PIN diodes 21, 22, . . . , 28 of the variable capacitor 1 are newly controlled. Then, the capacitance of the variable capacitor 1 is adjusted to the capacitance calculated by the controller 3.
(26) For example, in a case where the amplitude of the high frequency power supplied from the high frequency power supply 5 to the load 7 through the transmission line 101 is periodically modulated, the driving circuits 31, 32, . . . , 38 need to switch on or off the PIN diodes 21, 22, . . . , 28 respectively at high speed in synchronization with the modulation period. In this case, a phenomenon has been observed in which the PIN diode breaks down despite that loss derating is performed using a PIN diode having a sufficient withstand voltage. Therefore, the inventors have observed a current flowing through the PIN diode and a voltage applied to the PIN diode when switching on or off the PIN diode. Then, the inventors try to figure out a phenomenon occurring until the PIN diode breaks down.
(27)
(28) The voltage of the application power supply 81 is, for example, 1700 V. However, it is preferable that the voltage of the application power supply 81 approaches the absolute value of the voltage of the negative power supply V illustrated in
(29) A current probe 85 of an oscilloscope 84 is connected to a connection node between the cathode of the PIN diode 21 and the positive terminal of the application power supply 81. A voltage probe 86 of the oscilloscope 84 is connected to both ends of the PIN diode 21. The signal generator 83 and the oscilloscope 84 are connected to a controller 87 including a microcomputer that controls the measurement of the current and voltage of the PIN diode 21. The connection between the controller 87 and the oscilloscope 84 is realized, for example, by a general purpose interface bus (GPIB).
(30)
(31) The signal generator 83 generates a periodic test signal so that the gate voltage is applied to the transistor Qt only in periods T1 and T3 during one period corresponding to the length of a period T10. An interval corresponding to a period T2 is provided between the periods T1 and T3. The length of the period T10 is sufficiently longer than the lengths of the periods T1, T2, and T3. Therefore, the current flowing through the inductor Lt at the start of the period T1 is substantially zero (0).
(32) In the period T1, the transistor Qt is ON so that the voltage of the application power supply 81 is applied to both ends of the inductor Lt and a linearly increasing current flows from the inductor Lt to the transistor Qt. The length of the period T1 is set such that the maximum value of the current is approximately the same as the value of the forward current flowing through the PIN diode 21 by the driving circuit 31 illustrated in
(33) In the period T2, the current flowing from the inductor Lt to the transistor Qt at the end of the period T1 is commutated to the PIN diode 21 so that the forward current flows from the inductor Lt to the PIN diode 21 and returns to the inductor Lt. A forward voltage is applied to the PIN diode 21. During the period T2, the forward current attenuates slightly. The length of the period T2 is set to such a length that the amount of forward current attenuation during the period T2 can be neglected. In the example of Embodiment 1, the length of the period T2 is several s.
(34) In the period T3, the transistor Qt is ON again so that the voltage of the application power supply 81 is applied to both ends of the inductor Lt and a linearly increasing current flows to the inductor Lt. A reverse voltage corresponding to the voltage of the application power supply 81 is applied to the PIN diode 21 so that a reverse recovery current flows. The length of the period T3 is longer than the time during which the reverse recovery current is sufficiently attenuated. Furthermore, the length of the period T3 is a length realizing that the increment of the current flowing through the inductor Lt can be neglected. In the example of Embodiment 1, the length of the period T3 is about 1.4 s.
(35) After the end of the period T3, the current flowing from the inductor Lt to the transistor Qt is commutated again to the PIN diode 21 so that the forward current flows from the inductor Lt to the PIN diode 21 and returns to the inductor Lt. A forward voltage is applied to the PIN diode 21. The forward current and the forward voltage converge to zero until the end of the period T10.
(36) In the application circuit 30, each time the resistance value of the resistor Rgt is changed, the controller 87 causes the signal generator 83 to generate a test signal and the current and voltage of the PIN diode 21 are measured. A resistor which changes the resistance value of the resistor Rgt is selected newly. The selected resistor may be connected in series to the gate circuit by a human hand as the new resistor Rgt. Alternatively, the controller 87 may select a resistor among a plurality of resistors. In this case, the controller 87 controls switching an electronic switch (not illustrated) so that the selected resistor is connected in series to the gate circuit as the new resistor Rgt. Regarding the current and voltage of the PIN diode 21, the waveforms of the current and voltage displayed on the oscilloscope 84 may be measured by a human eye. Alternatively, data of the current value and the voltage value generated by the oscilloscope 84 may be acquired and measured by the controller 87.
(37)
(38) Hereinafter, the numerical values on the horizontal axis will be described as time. In the upper waveform diagram of
(39) In the lower waveform diagram of
(40) In the waveform diagram of
(41) In the application circuit 30 illustrated in
(42) In Embodiment 1, the threshold value is set to a value that is less than 1 time and 0.5 times or more of the maximum value of the increase rate of the case where the second peak appears in the waveform of the reverse recovery current. The threshold value is not limited to the above-mentioned value. The maximum value is 0.26 A/ns in the waveform diagram shown in the lower part of
(43)
(44) The driving circuit 31 and the switch state setting unit 4 illustrated in
(45) In a case where the process illustrated in
(46) Thereafter, the controller 87 determines whether or not the measurement of the current waveform has ended (S17). In a case where the measurement has not ended (S17: NO), the controller 87 shifts the processing to step S14 so as to continue the measurement. The determination regarding whether or not the measurement has ended is based on, for example, determination regarding whether or not one period of the test signal shown in
(47) In a case where the second peak flag is 0 (S19: YES), that is, in a case where the detection of the second peak is not stored yet, the controller 87 determines whether or not the second peak (that is, the second peak of the current) has been detected in step S16 (S20). In a case where the second peak has not been detected yet (S20: NO), the controller 87 selects the resistor Rgt having a lower resistance value (S21), and shifts the processing to step S12 so as to start the next measurement.
(48) In a case where the controller 87 determines that the second peak has been detected (S20: YES), the controller 87 determines a value, which is obtained by multiplying the maximum value calculated in step S15 by 0.5, as a threshold value (S22), and sets the second peak flag to 1 (S23). As a result, the detection of the second peak is stored. Then, the controller 87 selects the resistor Rgt having a higher resistance value (S24), and shifts the processing to step S12.
(49) In a case where the second peak flag is not 0 (S19: NO), that is, in a case where the detection of the second peak is stored, the controller 87 determines whether or not the maximum value newly calculated in step S15 is smaller than the threshold value determined in step S22 (S25). In a case where the maximum value is smaller than the threshold value (S25: YES), the controller 87 determines the resistance value of the present resistor Rgt as a final resistance value (S26), and ends the process illustrated in
(50) In the processing procedure described above, focusing on the reverse recovery current, the threshold value is determined, and the final resistance value of the resistor Rgt is determined. However, in a case where an overshoot occurs regarding the reverse voltage of the PIN diode 21, the threshold value may be further reduced until the overshoot is eliminated. In this case, the final resistance value of the resistor Rgt is further increased. In a case where the resistance value of the resistor Rg2 illustrated in
(51) As described above, according to Embodiment 1, the forward voltage is applied to the PIN diode 21 through the transistor QH. The reverse voltage is applied to the PIN diode 21 through the transistor QL. The increase rate of the absolute value of the reverse recovery current flowing through the PIN diode 21 when the voltage applied to the PIN diode 21 is changed from the forward voltage to the reverse voltage is limited to a value smaller than a threshold value determined within the range of less than 1 time and 0.5 times or more of the increase rate of the case where the second peak appears regarding the reverse recovery current. As a result, the increase rate of the absolute value of the reverse recovery current is suppressed to a value smaller than a value that causes the PIN diode 21 to break down. Therefore, it is possible to perform ON/OFF driving of the PIN diode 21 without the PIN diode 21 breaking down.
(52) In addition, according to Embodiment 1, the PIN diode 21 is connected, through the filter F, to the connection node between the transistor QL and the series circuit in which the transistor QH is connected in series to the resistor R1. Therefore, the forward current of the PIN diode 21 is limited by the resistor R1 so that the accumulation of minority carrier is suppressed. In addition, it is possible to suppress a high frequency voltage applied from the transmission line 101 to the transistor QH and the transistor QL.
(53) In addition, according to Embodiment 1, the reverse voltage is applied to the PIN diode 21 through the transistor QL. The resistor Rg2 is connected in series to the gate circuit of the transistor QL. The increase rate of the absolute value of the reverse recovery current of the PIN diode 21 is suppressed according to the magnitude of the resistance value of the resistor Rg2. Therefore, the increase rate of the absolute value of the reverse recovery current can be easily adjusted.
(54) In addition, according to Embodiment 1, the application circuit 30 applies a forward voltage to the PIN diode 21 and applies a reverse voltage to PIN diode 21 through the transistor Qt. The PIN diode 21 is connected to the application circuit 30. The transistor Qt is turned on and off alternately each time the resistors Rgt having different resistance values are individually connected to the gate circuit of the transistor Qt one by one. Then, the waveform of the reverse recovery current is measured. Regarding the reverse recovery current of a case where the second peak appears in the measured waveform, a value that is less than 1 time and 0.5 times or more of the maximum value of the increase rate of the absolute value is set as the threshold value of the increase rate. Therefore, it is possible to calculate a threshold value for driving the PIN diode 21 at high speed close to the limit speed which does not cause the PIN diode 21 to break down.
(55) (Modification 1)
(56) In Embodiment 1, the cathodes of the PIN diodes 21, 22, . . . , 28 are grounded. In Modification 1, the anodes of the PIN diodes 21, 22, . . . , 28 are grounded. The block configuration of the impedance matching device according to Modification 1 is different from that illustrated in
(57)
(58) The driving circuit 31c illustrated in the lower part of
(59) According to the driving circuit 31b, the forward current of the PIN diode 21 flows to the negative power supply V through the filter F, the parallel circuit, and the transistor QL. The parallel circuit includes the resistor R1 and speed-up capacitor SC. In the case where the absolute value of the voltage output from the positive power supply V+ illustrated in
(60) As described above, Modification 1 has the similar effect as the case of Embodiment 1 apparently.
(61) (Modification 2)
(62) In Embodiment 1 the increase rate of the absolute value of the reverse recovery current of each of the PIN diodes 21, 22, . . . , 28 is limited based on the magnitude of the resistance value of the resistor Rgt connected in series to the gate circuit of the transistor QL. In Modification 2, the increase rate of the absolute value of the reverse recovery current is limited based on the quality of the transient characteristics of the filter F. The block configuration of the impedance matching device 100 according to Modification 2 is same as that illustrated in
(63) The reverse recovery current of the PIN diode 21 flows to the transistor QL through the filter F (refer to
(64) In the case of determining the above-described threshold value using the application circuit 30 illustrated in
(65) As described above, according to Modification 2, the increase rate of the absolute value of the reverse recovery current of the PIN diode 21 is suppressed based on the quality of the transient characteristics of the low pass filter F. Specifically, the increase rate of the absolute value of the reverse recovery current is reduced by lowering the cutoff frequency of the filter F. Therefore, the increase rate of the absolute value of the reverse recovery current can be easily adjusted.
(66) (Modification 3)
(67) In Embodiment 1, the increase rate of the absolute value of the reverse recovery current of each of the PIN diodes 21, 22, . . . , 28 is limited based on the magnitude of the resistance value of the resistor Rgt connected in series to the gate circuit of the transistor QL. In Modification 3, the increase rate of the absolute value of the reverse recovery current is limited based on a resistor R3 connected in series to the drain circuit of the transistor QL. The block configuration of the impedance matching device 100 according to Modification 3 is the same as that illustrated in
(68)
(69) In the driving circuit 31d, the reverse recovery current of the PIN diode 21 flows to the negative power supply V through the filter F, the resistor R3, and the transistor QL. The resistance value of the resistor R3 is increased. Thereby, the rise of the reverse recovery current can be delayed based on the relationship between the resistor R3 and the filter F.
(70) In the case of determining the above-described threshold value using the application circuit 30 illustrated in
(71) As described above, according to Modification 3, the resistor R3 is connected between the transistor QL and the series circuit in which the transistor QH and the resistor R1 are connected in series. The PIN diode 21 is connected, through the filter F, to the connection node between the resistor R3 and the series circuit in which the transistor QH and the resistor R1 are connected in series. Then, the increase rate of the absolute value of the reverse recovery current of the PIN diode 21 is suppressed according to the magnitude of the resistance value of the resistor R3. Therefore, the increase rate of the absolute value of the reverse recovery current can be easily adjusted.
(72) It is noted that, as used herein and in the appended claims, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise.
(73) It should be considered that the embodiments disclosed this time are examples in all points and not restrictive. The scope of the invention is defined by the claims rather than the meanings set forth above, and is intended to include all modifications within the scope and meaning equivalent to the claims. In addition, the technical features described in the embodiments can be combined with each other.