Joint structure for robot including motor and speed reducer
10773379 ยท 2020-09-15
Assignee
Inventors
Cpc classification
Y10S901/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B25J9/0009
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25J9/10
PERFORMING OPERATIONS; TRANSPORTING
B25J9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A joint structure for a robot of the present invention includes: a first member; a speed reducer coupled to one surface of a wall portion of the first member; a motor located at a side opposite to the one surface of the wall portion of the first member; a first gear attached to a shaft of the motor; a second gear attached to a shaft of an input unit of the speed reducer and intermeshing with the first gear; and a second member attached to an output unit of the speed reducer. The diameter of the second gear is larger than a coupling unit that couples to the first member. The first member is provided with a gear accommodating portion that accommodates the first and second gear, a part of the gear accommodating portion which covers at least the second gear is removable with respect to the first member.
Claims
1. A joint structure for an arm of a robot, comprising: a first member; a speed reducer coupled to one surface of a wall portion of the first member, a shaft of the speed reducer being passed through the wall portion; a motor located at a side opposite to the one surface of the wall portion; a first gear attached to a shaft of the motor; a second gear coaxially attached to the shaft of the speed reducer and intermeshing with the first gear; and a second member attached to the speed reducer, wherein the second gear has a larger diameter than a diameter of a coupling unit of the speed reducer which couples to the first member, the first member is provided with a gear accommodating portion that accommodates the first gear and the second gear which intermesh with each other, the gear accommodating portion is formed by a cover member covering the first gear and the second gear which intermesh with each other, and the cover member is disposed in a space of the arm of the robot, is removably fixed to the first member by a detachable fastener, and is located at a side opposite to the one surface of the wall portion, and the motor is held at the cover member.
2. The joint structure according to claim 1, wherein the detachable fastener by which the cover member is removably fixed to the wall portion of the first member is a first fixing member, the coupling unit of the speed reducer is coupled to the wall portion of the first member by a second fixing member, and the strength of the first fixing member is less than that of the second fixing member.
3. The joint structure according to claim 1, wherein the second gear intermeshes directly with the first gear.
4. The joint structure according to claim 1, wherein the cover member includes: a first portion removably fixed to an opposite surface of the wall portion of the first member by the detachable fastener, and a second portion extending from the first portion in a direction away from the speed reducer, the second portion defining the gear accommodating portion in which the first gear and the second gear are accommodated, the motor being fixed to the second portion.
5. A joint structure for an arm of a robot, comprising: a first member; a speed reducer coupled to one surface of a wall portion of the first member, a shaft of the speed reducer being passed through the wall portion; a motor located at a side opposite to the one surface of the wall portion; a first gear attached to a shaft of the motor; a second gear coaxially attached to the shaft of the speed reducer and intermeshing with the first gear; and a second member attached to the speed reducer, wherein the second gear has a larger diameter than a diameter of a coupling unit of the speed reducer which couples to the first member, the first member is provided with a gear accommodating portion that accommodates the first gear and the second gear which intermesh with each other, and the gear accommodating portion comprises: a motor holding portion formed integrally with the first member and accommodating the first gear and holding the motor; and a cover member disposed in a space of the arm of the robot and removably fixed to the first member by a detachable fastener, and said cover member covering the second gear.
6. The joint structure according to claim 5, wherein the detachable fastener by which the cover member is removably fixed to the wall portion of the first member is a first fixing member, the coupling unit of the speed reducer is coupled to the wall portion of the first member by a second fixing member, and the strength of the first fixing member is less than that of the second fixing member.
7. The joint structure according to claim 5, wherein the second gear intermeshes directly with the first gear.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION
(6) Description will now be made of embodiments of the present invention with reference to the drawings. In the drawings, like members are denoted by like reference numerals. In order to facilitate understanding, the scale of the drawings is changed arbitrarily. Further, in each embodiment, components same as those of the prior art illustrated in
First Embodiment
(7)
(8) The joint structure for a robot according to the first embodiment includes a first member 1, a speed reducer 2 coupled to one surface of a wall portion 1b of the first member 1, a second member 3 attached to the speed reducer 2, and a motor 4 located at a side opposite to the one surface of the wall portion 1b of the first member 1, as illustrated in
(9) As the speed reducer 2, use may be made of a planetary gear speed reducer, a Cyclo (registered trademark) speed reducer, an RV (registered trademark) speed reducer, a wave gear device, or the like. Such speed reducer 2 is configured of an output unit, an input unit, and a fixing unit, but in
(10) The speed reducer 2 is coupled to one surface of the wall portion 1b of the first member 1 by bolts 6. A second member 3 is attached to the output unit of the speed reducer 2. To a shaft 2b of the input unit of the speed reducer 2 is attached a second gear 7 that intermeshes with the first gear 5 of the motor 4.
(11) As illustrated in
(12) In addition, the first member 1 is provided with a gear accommodating portion 14 that accommodates the first gear 5 and the second gear 7.
(13) In the present embodiment, as illustrated in
(14) As illustrated in
(15) As illustrated in
(16) According to the present invention, the second gear 7 is accommodated in an enclosed space defined by the gear accommodating portion 14 and the speed reducer 2 that closes the opening portion 13 of the first member 1. In the space 1a of the first member 1 at the side opposite to the speed reducer 2, the gear accommodating portion 14 can be removed from the wall portion 1b of the first member 1. Thus, the second gear 7 of the speed reducer 2 can be removed, with the speed reducer 2 remaining coupled to the first member 1.
(17) Further, in the present embodiment, only a reaction force caused by the rotational driving force of the motor 4 prior to being decelerated by the speed reducer 2 is applied to the gear accommodating portion 14. As such, it is possible to use relatively small fixing bolts for the bolts 17 to tightly secure the gear accommodating portion 14 to the wall portion 1b of the first member 1.
(18) According to the first embodiment described above, after the first member 1 is coupled to the speed reducer 2, the second gear 7 is attached to the shaft 2b of the input unit of the speed reducer 2, and the gear accommodating portion 14 is fixed to the wall portion 1b of the first member 1. Further, after the gear accommodating portion 14 is removed from the wall portion 1b of the first member 1, the second gear 7 can be removed from the shaft 2b of the input unit of the speed reducer 2, with the first member 1 being coupled to the speed reducer 2. In other words, the attaching or removing of the second gear 7 to the shaft 2b of the input unit of the speed reducer 2 can be performed, with the speed reducer 2 being coupled to the first member 1. Thus, regarding the diameter of the second gear 7, it is possible to freely set the diameter of the second gear 7 without taking into account of the diameter D of the coupling unit 2a of the speed reducer 2 which causes the second gear 7 to be coupled to the first member 1 and/or the size of the opening portion 13 that allows the shaft 2b of the input unit of the speed reducer 2 to pass through.
(19) Therefore, when a higher speed reduction ratio is set in order to increase the torque for driving the second member 3, it is possible to use the second gear 7 that has a larger diameter than the opening portion 13 of the first member 1 and the coupling unit 2a of the speed reducer 2 as illustrated in
(20) Further, when attempting to achieve the higher speed reduction ratio such as mentioned above, there is no need to provide a coupling plate 10 between the first member 1 and the speed reducer 2 as in the prior art structure illustrated in
(21) In addition, when the second gear 7 is exchanged for maintenance, there is no need to remove from the first member 1 the relatively heavy speed reducer 2 and the second member 3 attached to the speed reducer 2. It is possible to exchange the second gear 7 by removing the gear accommodating portion 14 formed of the relatively light cover member. In other words, the gear of the input unit of the speed reducer can be exchanged without removing the base and the arm which constitute the link of the robot, the speed reducer, and so forth; thus, the maintainability can be improved.
Second Embodiment
(22) A second embodiment will next be described mainly about the differences from the first embodiment described above.
(23) In the above-described first embodiment (
(24)
(25) As illustrated in
(26) The speed reducer 2 is coupled to a wall portion 3b of the second member 3 by bolts 6. The first member 1 is attached to an output unit of the speed reducer 2. Further, as illustrated in
(27) Further, the second member 3 is provided with a gear accommodating portion 14 that accommodates the first gear 5 and the second gear 7.
(28) In the present embodiment, as illustrated in
(29) The gear accommodating portion 14, as illustrated in
(30) As illustrated in
(31) According to the present invention, the second gear 7 is accommodated in an enclosed space defined by the gear accommodating portion 14 and the speed reducer 2 that closes the opening portion 13 of the second member 3. In the space 3a at the side of the second member 3 opposite to the speed reducer 2, the gear accommodating portion 14 can be removed from the wall portion 3b of the second member 3. As such, the second gear 7 of the speed reducer 2 can be removed with the speed reducer 2 remaining coupled to the second member 3.
(32) Further, in the present embodiment, only the reaction force caused by the rotational driving force of the motor 4 prior to being decelerated by the speed reducer 2 is applied to the gear accommodating portion 14. As such, relatively small fixing bolts can be used for the bolts 17 to tightly secure the gear accommodating portion 14 to the wall portion 3b of the second member 3.
(33) In the second embodiment described above, too, it is possible to obtain effects similar to those of the first embodiment. In the second embodiment, after the second member 3 is coupled to the speed reducer 2, the second gear 7 is attached to the shaft 2b of the input unit of the speed reducer 2, and the gear accommodating portion 14 is fixed to the wall portion 3b of the second member 3. Further, after the gear accommodating portion 14 is removed from the wall portion 3b of the second member 3, the second gear 7 can be removed from the shaft 2b of the input unit of the speed reducer 2, with the second member 3 being coupled to the speed reducer 2. In other words, it is possible to attach and remove the second gear 7 with the speed reducer 2 being coupled to the second member 3. Thus, the diameter of the second gear 7 can be freely set without taking into account of the diameter D of the coupling unit 2a of the speed reducer 2 which allows the speed reducer 2 to couple to the second member 3 and the size of the opening portion 13 which allows the shaft 2b of the input unit of the speed reducer 2 to pass through. In this manner, it is possible to set a larger speed reduction ratio.
(34) Further, as compared with a structure in which the coupling plate 10 is needed for the coupling unit between the first member 1 and the speed reducer 2 as in the prior art structure illustrated in
Third Embodiment
(35) A third embodiment will next be described mainly about the differences from the first embodiment described above.
(36) In the first embodiment, the gear accommodating portion 14 is formed as a cover member that covers the first gear 5 and the second gear 7 as illustrated in
(37)
(38) As illustrated in
(39) The motor holding portion 15 is molded integrally with the first member 1, and capable of accommodating a first gear 5 of the motor 4. The cover member 16 is tightly secured by bolts 18 to wall portions forming respectively the motor holding portion 15 and the first member 1.
(40) Further, the motor holding portion 15 is formed with an opening portion 15a that allows a shaft of the motor 4 to pass through. The shaft of the motor 4 located in a space 1a at a side of the first member 1 opposite to a speed reducer 2 is passed through the opening portion 15a of the motor holding portion 15, and the motor 4 is supported by and fixed to a periphery of the opening portion 15a so as to close the opening portion 15a. The first gear 5 of the motor 4 fixed to the periphery of the opening portion 15a is surrounded by the wall portion forming the motor holding portion 15.
(41) In the configuration in which the speed reducer 2 is coupled to the first member 1 and the motor 4 is fixed to the motor holding portion 15 as illustrated in
(42) In the present embodiment, since the gear accommodating portion 14 is structured as being divided into the motor holding portion 15 and the cover member 16, the cover member 16 is not affected by a driving force generated from the motor 4. As such, the cover member 16 is merely preferred to have the function to cover the second gear 7, and can be formed in a simple plate-like shape. Further, bolts 18 used to fix the cover portion 16 also do not need to be ones capable of withstand power transmission.
(43) Further, according to the present invention, the second gear 7 is accommodated in a space defined by the gear accommodating portion 14 and the speed reducer 2 closing the opening portion 13 of the first member 1. In the space 1a at the side of the first member 1 opposite to the speed reducer 2, the cover member 16 of the gear accommodating portion 14 is removable. Thus, the second gear 7 of the speed reducer 2 can be removed, with the speed reducer 2 remaining coupled to the first member 1.
(44) In the third embodiment described above, too, it is possible to obtain effects similar to those of the first embodiment. In the third embodiment, after the first member 1 is coupled to the speed reducer 2, the second gear 7 is attached to the shaft 2b of the input unit of the speed reducer 2, and the gear accommodating portion 14 is fixed to a wall portion 1b of the first member 1. Further, after the gear accommodating portion 14 is removed from the wall portion 1b of the first member 1, the second gear 7 can be removed from the shaft 2b of the input unit of the speed reducer 2, with the first member 1 being coupled to the speed reducer 2. In other words, it is possible to attach and remove the second gear 7, with the first member 1 being coupled to the speed reducer 2. Thus, the diameter of the second gear 7 can be freely set without taking into account of the diameter D of the coupling unit 2a of the speed reducer 2 that couples the speed reducer 2 to the first member 1 and the size of the opening portion 13 that allows the shaft 2b of the input unit of the speed reducer 2 to pass through. In this manner, it is possible to set a larger speed reduction ratio.
(45) Further, compared with a structure in which the coupling plate 10 is necessary for the coupling unit between the first member 1 and the speed reducer 2 as in the prior art structure illustrated in
(46) Further, in the first embodiment and the second embodiment, the motor 4 is held at the gear accommodating portion 14 that is attachable and removable with respect to the first member 1, whereas in the third embodiment, the motor holding portion 15 is formed integrally with the first member 1 as illustrated in
(47) In other words, when the structural portion to which the motor 4 and the speed reducer 2 are attached is configured of a plurality of components, a problem tends to arise in which the accuracy of the inter-axis distance between the first gear 5 and the second gear 7 is affected by the dimensional accuracy of each component and the assembly accuracy between the components. In the third embodiment, no such problem occurs.
(48) The structure of the third embodiment described above can be applied to the structure of the second embodiment (
(49) In each of the embodiments described above, the illustrated form of the first member 1 or the second member 3 is a form such that the motor 4 is located inside of the first member 1 or the second member 3. However, the present invention is not limited to such form. In other words, the form of the first member 1 or the second form 3 may be a form such that the motor 4 is located outside of the first member 1 or the second member 3.
Advantage of the Invention
(50) According to the first aspect of the present invention, the speed reducer is coupled to one surface of the wall portion of the first member. The first gear is attached to the shaft of the motor, and the motor is located at the side opposite to the one surface of the wall portion of the first member. Further, the first member is provided with the gear accommodating portion that accommodates the first gear of the motor and the second gear of the speed reducer which intermeshes therewith. The part of the gear accommodating portion which covers at least the second gear is attachable and removable with respect to the first member. Thus, by removing the part of the gear accommodating portion which covers the second gear from the first member, it is possible to remove the second gear of the speed reducer, with the speed reducer remaining coupled to the first member 1.
(51) Further, since the part of the gear accommodating portion which covers the second gear can be removed from the first member, the attaching of the second gear can be performed, with the speed reducer being coupled to the first member. As such, it is possible to freely set the diameter of the second gear attached to the speed reducer, without taking into account of the diameter of the coupling unit of the speed reducer which allows the speed reducer to be coupled to the first member. Consequently, it is possible to set a larger speed reduction ratio using the second gear having a larger diameter than the coupling unit of the speed reducer.
(52) Further, when the second gear having a lager diameter than the coupling unit of the speed reducer is used, it is not required to locate a coupling plate between the first member and the speed reducer as in the prior art structure illustrated in
(53) Further, when the second gear is exchanged for maintenance, it is not necessary to remove from the first member the relatively heavy speed reducer and the second member attached to the speed reducer. Since it is possible to exchange the second gear merely by removing the part of the gear accommodating portion which covers at least the second gear, the maintainability is improved.
(54) According to another aspect of the present invention, the gear accommodating portion is formed by the cover member that covers the first gear and the second gear. Thus, it is possible to easily achieve a configuration that makes the gear accommodating portion attachable and removable with respect to the first member. In addition, when the second gear is exchanged for maintenance, the relatively light cover member is removed, and thus it is possible to easily exchange the second gear.
(55) Further, according to another aspect of the present invention, the gear accommodating portion is configured of the motor holding portion and the cover member that covers the second gear. The cover member is removably fixed to the first member, whereas the motor holding portion is molded integrally with the first member. Thus, the accuracy of position of the motor attached to the first member is determined based on the accuracy of the first member alone. In this manner, it is easy to secure the accuracy of the inter-axis distance between the first gear of the motor and the second gear of the speed reducer, as compared with a structure in which the motor is held by a member attached to the first member. Consequently, the back lash of the driving gear portion is prevented so that the operational accuracy of the robot can be improved.
(56) While, in the foregoing, exemplary embodiments have been illustrated, the present invention is not limited to the embodiments described above, and the embodiments described above can be modified to incorporate various shapes, structures, materials or the like without departing from the idea of the present invention.