Mechanical Oscillator and Associated Production Method
20180004161 · 2018-01-04
Inventors
Cpc classification
F16F1/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A mechanical oscillator endowed with a strip, with the aforesaid strip incorporating a first silicon layer having a crystal lattice extending along a first direction of one plane, a thermal compensation layer composed of a material having a Young's modulus thermal coefficient of opposite sign to that of the silicon, and a second silicon layer having a crystal lattice extending in a second direction of the plane, with the first and direction being offset at an angle of 45° within the plane of the layers, and with the thermal compensation layer extending between the first and second silicon layers.
Claims
1. A mechanical oscillator endowed with a strip, the strip comprising: a first silicon layer having a crystal lattice extending along a first direction of a plane; and a thermal compensation layer made of a material having a thermal coefficient of the Young's modulus of opposite sign to that of the silicon; wherein the strip also comprises a second silicon layer having a crystal lattice extending along a second direction of the plane, the first and the second direction being offset by an angle of 45° within the plane of the layers, and the thermal compensation layer extending between the first and second silicon layers.
2. A mechanical oscillator according to claim 1, wherein the strip comprises: a third silicon layer comprising a crystal lattice extending in a third direction parallel to the direction of the first silicon layer; and a second thermal compensation layer made of a material having a thermal coefficient of the Young's modulus of opposite sign to that of the silicon; with each thermal compensation layer being located between two superposed silicon layers; with the direction of the second silicon layer located between the two other silicon layers being offset by an angle of 45° in relation to the direction of the other two silicon layers.
3. A mechanical oscillator according to claim 1, wherein the strip comprises an outer thermal compensation layer made of a material having a Young's modulus thermal coefficient of opposite sign to that of the silicon.
4. A mechanical oscillator according to claim 1, wherein the thermal compensation layer, of which the material has a thermal coefficient of the Young's modulus of opposite sign to that of the silicon, is manufactured in Silicon oxide.
5. A mechanical oscillator according to claim 1, wherein the volume ratio between the material having a Young's modulus thermal coefficient of opposite sign to that of the silicon and the silicon layers is between 20% and 30% at an ambient temperature of approximately 20° C.
6. A mechanical oscillator according to claim 1, wherein the mechanical oscillator is a spiral spring designed to equip the rocker arm of a mechanical clockwork assembly and formed from a spiral strip.
7. A method for manufacturing a mechanical oscillator endowed with a strip comprising a first silicon layer having a crystal lattice extending along a first direction of a plane, a thermal compensation layer made of a material having a thermal coefficient of the Young's modulus of opposite sign to that of the silicon, wherein the strip also comprises a second silicon layer having a crystal lattice extending along a second direction of the plane, the first and second direction being offset by an angle of 45° within the plane of the layers and the thermal compensation layer extending between the first and second silicon layers, the method comprising: etching a pattern of the mechanical oscillator onto the first silicon layer and onto the thermal compensation layer and the second silicon layer.
8. A method for manufacturing a mechanical oscillator in accordance with claim 7, the method further comprising: depositing a thermal compensation layer on a first silicon layer of a first silicon-on-insulator wafer; etching the pattern of the mechanical oscillator onto the thermal compensation layer and onto the first silicon layer of the first silicon-on-insulator wafer; sealing a second silicon-on-insulator wafer onto the first silicon wafer, with a rotation of 45° in relation to the first silicon wafer, such that a second silicon layer of the second silicon wafer is in contact with the thermal compensation layer; removing a substrate and an insulator layer of the first silicon-on-insulator wafer; etching the second silicon layer of the second silicon wafer, using the first silicon layer as a mask; and removing a substrate and an insulator layer of the second silicon-on-insulator wafer; the first and second silicon-on-insulator silicon wafer consisting of a substrate topped by an insulator layer followed by one of the aforesaid first or second monocrystalline silicon layers.
9. A method for manufacturing a mechanical oscillator in accordance with claim 7, the method further comprising: depositing a first part of a thermal compensation layer onto a first silicon layer of a first silicon-on-insulator wafer; depositing a second part of the thermal compensation layer onto a second silicon layer of a second silicon-on-insulator wafer; etching the pattern of the mechanical oscillator onto the first part (Cop1) of the thermal compensation layer, and onto the first silicon layer of the first silicon-on-insulator wafer; etching the mechanical oscillator pattern onto the second part of the thermal compensation layer, and onto the second silicon layer of the second silicon-on-insulator wafer; sealing the second silicon wafer onto the first silicon wafer, with a rotation of 45° in relation to the first silicon wafer, such that the two parts of the thermal compensation layer are in contact; removing a substrate and an insulator layer of the second silicon-on-insulator wafer; and removing a substrate and an insulator layer of the first silicon-on-insulator wafer; the first and second silicon-on-insulator wafers consisting of a substrate topped by an insulator layer followed by one of the aforesaid first or second monocrystalline silicon layers.
10. A method for manufacturing a mechanical oscillator in accordance with claim 7, the method further comprising: etching the pattern of the mechanical oscillator onto a first silicon layer, a second insulator layer and a second silicon layer of a silicon wafer of dual silicon-on-insulator type; and removing a substrate and a first insulator layer of the silicon wafer; with the first silicon-on-insulator wafer consisting of a substrate toped by a first insulator layer, a first monocrystalline silicon layer of a second insulating layer followed by a second monocrystalline silicon layer, with the first and second silicon layers of the dual silicon-on-insulator wafer comprising crystal lattices of which the directions are offset at an angle of 45°.
11. A method for manufacturing a mechanical oscillator in accordance with claim 7, the method further comprising: etching the pattern of the mechanical oscillator onto a second silicon layer and a second insulator layer of a first dual silicon-on-insulator wafer; sealing a second silicon wafer onto the second silicon layer of the first silicon wafer; removing a substrate and a first insulator layer of the first silicon wafer; etching the pattern of the mechanical oscillator onto a first silicon layer of the first silicon wafer; and removing the second silicon wafer; with the first dual silicon-on-insulator wafer consisting of a substrate topped by a first insulator layer, a first monocrystalline silicon layer, a second insulator layer followed by a second monocrystalline silicon layer, with the first and second silicon layers of the dual silicon-on-insulator wafer comprising crystal lattices of which the directions are offset at an angle of 45°; with the second silicon wafer being composed of a single silicon layer that may or may not be topped by an insulating layer.
12. A method for manufacturing a mechanical oscillator in accordance with claim 7, the method further comprising: depositing a thermal compensation layer on a silicon layer of a first silicon-on-insulator wafer; etching the pattern of the mechanical oscillator onto the thermal compensation layer and onto the silicon layer of the first silicon wafer; sealing a second silicon wafer comprising the aforesaid second silicon layer onto the first silicon wafer, with a rotation of 45° in relation to the first silicon wafer, such that the second silicon wafer is in contact with the thermal compensation layer; thinning the second silicon wafer; etch the pattern of the mechanical oscillator onto the second silicon wafer; and removing a substrate and an insulator layer of the first silicon wafer; with the first silicon-on-insulator wafer consisting of a substrate topped by an insulator layer followed by a monocrystalline silicon layer; with the second silicon wafer being composed of a single silicon layer that may or may not be topped by an insulating layer.
13. A method for manufacturing a mechanical oscillator in accordance with claim 7, the method further comprising: thinning a substrate forming the aforesaid second silicon layer of a silicon-on-insulator wafer; etching the pattern of the mechanical oscillator onto a silicon layer of the silicon wafer; depositing a structuring layer onto the substrate of the silicon wafer; etching the pattern of the mechanical oscillator onto a substrate and an insulator layer of the silicon wafer, using the first silicon layer as a mask; and removing the structuring layer of the substrate of the silicon wafer; with the silicon-on-insulator wafer consisting of a silicon substrate topped by an insulator layer followed by a monocrystalline silicon layer, with the first silicon layer and the silicon substrate of the silicon-on-insulator wafer having crystal lattices of which the directions are offset at a 45° angle.
14. A method for manufacturing a mechanical oscillator in accordance with claim 8, further comprising an additional step of oxidation of the strip.
15. A method for manufacturing a mechanical oscillator in accordance with claim 8, further comprising an additional step consisting in affixing a second thermal compensation layer and a third silicon layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0048] The manner of implementation of the disclosed embodiments and the advantages accruing therefrom will come clearly to the fore in the implementation that follows, with the aid of the appended drawings, in which
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DETAILED DESCRIPTION
[0061]
[0062] The two silicon layers (Cs1, Cs2) incorporate two identical crystal lattices. Each crystal lattice of each silicon layer (Cs1, Cs2) has a predetermined direction (Ds1, Ds2). The term “direction” of the silicon layers is deemed to mean the direction of a crystal lattice in which the crystal lattice has a maximal Young's modulus in the plane of the corresponding silicon layer (Cs1, Cs2).
[0063] The hatchings in
[0064] However, the offsets between the directions (Ds1, Ds2 and Ds3) are in the plane of the silicon layers (Cs1, Cs2 and Cs3) and, therefore, are not visible in the same way in a true-to-life cross-sectional view of the strip (11). The phrase “a crystal lattice extends in one direction” means that the crystal lattice incorporates a crystalline structure of which the maximum Young's modulus is attained in the predetermined direction.
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[0066] Given the thickness of the thermal compensation layer (Co1), the mechanical properties of the strip (11) largely depend on the mechanical properties of the two silicon layers (Cs1, Cs2). If the two silicon layers (Cs1, Cs2) have the same crystalline orientation and the same height, such that hs1=hs2, the strength F.sub.tot X of the strip (11) in the x [−110] direction is equal to the sum of the strengths (F1, F2) of the two silicon layers (Cs1, Cs2). The Young's modulus E.sub.−110 in the direction x [−110] of the two silicon layers (Cs1, Cs2) being identical, the strengths F1 and F2 are also identical, such that:
[0067] where ε represents the distortion coefficient.
[0068] The strength F.sub.tot X of the strip (11) in the direction x [−110] is therefore:
[0069] This strength F.sub.tot X in the x [−110] direction is the same in the Y [−1−10] direction in the case of a single-core spiral.
[0070] However, the strength F.sub.tot y1 of the strip (11) in the y1 [010] direction is:
[0071] However,
[0072] The contemplated embodiments compensate for this difference in strength by shifting the directions (Ds1, Ds2) of the silicon layers (Cs1 and Cs2) by a 45° angle in the plane of the silicon layers (Cs1, Cs2). Thus, the Young's modulus in a given direction is different between the two layers (Cs1 and Cs2). For example, in the y1 [010] direction, the Young's modulus E.sub.−110 of the first silicon layer (Cs1) differs from the Young's modulus E.sub.010 of the second silicon layer (Cs2). The strength F.sub.tot X of the strip (11) in the direction x [−110] is therefore:
[0073] The strength F.sub.tot y1 of the strip (11) in the y1 [010] direction is:
[0074] Given that E.sub.1-10 is equal to E.sub.−110, the strengths are identical in the two directions x [−110] and y1 [010]. The structure of the strip (11) in
[0075] The thermal compensation layer Co1 is composed of a material having a thermal coefficient of the Young's modulus of opposite sign to that of the silicon, such that the variation in mechanical strength of the silicon layers (Cs1, Cs2) as a function of temperature is at least partially compensated by the thermal compensation layer (Co1). The thermal compensation layer (Co1) is preferably made of silicon oxide. The thermal coefficient of the Young's modulus for silicon is −64.Math.10-6K-1, while the thermal coefficient of the Young's modulus for silicon oxide is 187,5.Math.10-6K-1 at an ambient temperature of around 20° C. Thus, to compensate—at least partially—the variation in mechanical strength of the silicon layers (Cs1, Cs2) as a function of temperature, the volume ratio between the thermal compensation layer (Co1) and the silicon layers (Cs1, Cs2) is at least 20% at an ambient temperature of around 20° C. In
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[0078] Ho1.L, the area of the outer layer (Coe) above the strip (11);
[0079] Lo1.H, the area of the outer layer (Coe) on the left of the strip (11);
[0080] Lo2.H, the area of the outer layer (Coe) on the right of the strip (11);
[0081] Ho3.L, the area of the outer layer (Coe) below the strip (11), and
[0082] Ho2.L, area of the layer (Co1) between the silicon layers (Cs1, Cs2).
[0083] The sum of these surface areas must also be equal, in the case of silicon oxide, to at least 20% of the sum of the surfaces hs1.Ls and hs2.Ls of the silicon layers (Cs1, Cs2), to compensate for temperature variation. Thus, the thickness of the thermal compensation layers—namely the internal layer (Co1) and the outer layer (Coe)—is smaller than the implementation in
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[0086] In steps (34 and 35), the patterns of the oscillator are then etched onto the two parts (Cop1 and Cop2) of the thermal compensation layer (Co1), as well as onto the two silicon layers (Cs1, Cs2) of the two wafers. In a step (36), the two parts (Cop1, Cop2) are then sealed with a 45° offset between the wafers, so as to form the complete thermal compensation layer (Co1). Steps (37, 38) consist in removing the two substrates (Su1, Su2), as well as the two insulator layers (Ci1, Ci2), to release the mechanical oscillator.
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[0089] This variant of the process in
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[0092] A variant of these processes can be adapted to implement one of the variants of