Superconductor Article with Directional Flux Pinning

Abstract

A method and composition for doped HTS tapes having directional flux pinning and critical current.

Claims

1. A superconducting tape comprising: a superconductor comprising: copper; and at least two rare earth metals with unequal content and comprises a ratio of total rare earth metals content to copper content of at least 1.5:3; wherein the superconductor has a critical current retention factor at 77 K greater than about 90% in response to a magnetic field of about 0.1 T applied about parallel to the superconducting tape.

2. The superconducting tape of claim 1, wherein the superconducting tape comprises a plurality of nanocolumns oriented perpendicular to the surface of the superconducting tape.

3. The superconducting tape of claim 1, wherein the at least two rare-earth metals content comprises at least two of Gd, Y, Sm, Nd, Eu, Dy, Ho, Er or Yb.

4. The superconducting tape of claim 1, wherein the at least two rare-earth metals content comprises Y and one of Sm or Gd.

5. The superconducting tape of claim 1, wherein the superconductor comprises at least one dopant comprising Zr, Ta, Hf, Sn, Nb, Ti or Ce, and wherein the dopant content to copper content ratio comprises at least about 0.05 dopant to at least about 3 copper.

6. A superconducting tape comprising: a superconductor comprising: copper; and at least two rare earth metals with unequal content and comprises a ratio of total rare earth metals content to copper content of at least 1.5:3; wherein the superconductor has a critical current retention factor at 77 K greater than about 50% in response to a magnetic field of about 0.5 T applied about parallel to the superconducting tape.

7. The superconducting tape of claim 6, wherein the superconducting tape comprises a plurality of nanocolumns oriented perpendicular to the surface of the superconducting tape.

8. The superconducting tape of claim 6, wherein the at least two rare-earth metals content comprises at least two of Gd, Y, Sm, Nd, Eu, Dy, Ho, Er or Yb.

9. The superconducting tape of claim 6, wherein the at least two rare-earth metals content comprises Y and one of Sm or Gd.

10. The superconducting tape of claim 6, wherein the superconductor comprises at least one dopant comprising Zr, Ta, Hf, Sn, Nb, Ti or Ce, and wherein the dopant content to copper content ratio comprises at least about 0.05 dopant to at least about 3 copper.

11. A superconducting tape comprising: a superconductor comprising: copper; and at least two rare earth metals with unequal content and comprises a ratio of total rare earth metals content to copper content of at least 1.5:3; wherein the superconductor has a critical current retention factor at 77 K greater than about 30% in response to a magnetic field of about 1 T applied about parallel to the superconducting tape.

12. The superconducting tape of claim 11, wherein the superconducting tape comprises a plurality of nanocolumns oriented perpendicular to the surface of the superconducting tape.

13. The superconducting tape of claim 11, wherein the at least two rare-earth metals content comprises at least two of Gd, Y, Sm, Nd, Eu, Dy, Ho, Er or Yb.

14. The superconducting tape of claim 11, wherein the at least two rare-earth metals content comprises Y and one of Sm or Gd.

15. The superconducting tape of claim 11, wherein the superconductor comprises at least one dopant comprising Zr, Ta, Hf, Sn, Nb, Ti or Ce, and wherein the dopant content to copper content ratio comprises at least about 0.05 dopant to at least about 3 copper.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0011] For a detailed description of the disclosed exemplary embodiments of the invention, reference will now be made to the accompanying drawings in which:

[0012] FIG. 1 illustrates a schematic cross-sectional microstructure of thin film superconducting tape adjacent to a photomicrograph thereof.

[0013] FIG. 2 illustrates a graphical representation of the anisotropy in critical current of a conventional, MOCVD-based HTS tape with and without self-assembled BaZrO.sub.3 (BZO) nanocolumn and illustrates a graphical representation of the cross-sectional photomicrographic structure of a Zr-doped superconducting film synthesized by MOCVD showing abundant nanocolumnar defects of self-assembled BZO.

[0014] FIG. 3 illustrates a graph of the angular dependence of critical current of (Gd,Y)BaCuO tapes with Zr doping and increasing content of Y and Gd, at 77 K, 1 T.

[0015] FIG. 4 illustrates a graph of a magnified view of the critical current peak from FIG. 3, in field orientation parallel to the tape, wherein the critical current values of the tapes have been normalized to their respective zero-field critical current values.

[0016] FIG. 5 illustrates a graphical analysis of the angular dependence of critical current of (Gd,Y)BaCuO tapes with 7.5% Zr doping and increasing content of Y and Gd, at 77 K, 1 T

[0017] FIG. 6 is a graphical analysis of the critical current at 77 K, zero applied magnetic field and critical current at 1 T in the orientation of field parallel to the tape in (Gd,Y)BaCuO tapes with 7.5% Zr doping and increasing content of Y and Gd.

[0018] FIG. 7 illustrates the graphical analysis of a critical current at 77 K, in a magnetic field applied parallel to the tape surface of (Gd,Y)BaCuO tapes with 7.5% Zr doping and increasing content of Y and Gd, wherein the performance of a reference tape with no Zr addition is also included.

[0019] FIG. 8 illustrates a graphical analysis of the angular dependence of critical current of (Gd,Y)BaCuO tapes with no Zr doping and increasing content of Y and Gd, at 77 K, 1 T

DETAILED DESCRIPTION OF THE DISCLOSED EMBODIMENTS

[0020] BZO addition results in improved critical current performance to HTS tapes. Additionally, this performance is primarily observed when the magnetic field is applied perpendicular to the superconducting tape. It is disclosed herein that with certain compositions containing high levels of rare-earth content, the critical current of Zr-doped tapes demonstrate improvements in critical current performance when the field was applied parallel to the tape. The improved critical current performance with certain compositions containing high levels of rare-earth content in Zr-doped tapes may be particularly evident in a magnetic field of about 0.1 T applied parallel to the tape. Likewise, superconducting tapes containing high-levels of rare-earth content utilizing other dopants such as Ta, Hf, Sn, Nb, Ti and Ce have similar critical current performance in a magnetic field of about 0.1 T applied parallel to the tape as shown by Zr-doped simulations.

[0021] Referring to FIG. 1 there is illustrated an exemplary layered superconducting tape. The schematic shows the layers of the tape and directional orientation of the a-b plane discussed further hereinafter. Generally, the tape comprises an overlayer or buffer layer surrounding a Hastelloy substrate supporting a superconductor. The superconductor is configured as a plurality of layers, comprising rare earth metals, dopants, and other metals without limitation. Adjacent the schematic is a photomicrograph of an exemplary superconducting tape illustrating the layers from the Hastellloy substrate to the YBCO layer, discussed hereinbelow in further detail.

[0022] Referring now to FIG. 2, there is shown a photomicrograph of the cross-sectional microstructure of a (Gd,Y)Ba.sub.2Cu.sub.3O.sub.x (GdYBCO) film grown by MOCVD with BZO nanocolumns. The microstructure of the film is mostly oriented perpendicular to the film plane. Films having this microstructure or similar, exhibit two-fold improved performance in a magnetic field at about 77 K orientated approximately in the direction of the BZO nanocolumns and result in a lower anisotropy than found in a conventional tape as shown in FIG. 2. The nanocolumns exhibit a splay about the film growth direction, and an improved pinning is possible over a range of angular orientations, with respect to the film, of the magnetic field. However, as illustrated in FIG. 2, the Zr addition leads to a drop in critical current when the field is applied parallel to the tape.

[0023] Referring now to FIG. 3, the graph illustrates the angular dependence of critical current of (Y.sub.xGd.sub.x)BaCuO tapes in a magnetic field of about 1 T at about 77 K, with about 7.5% Zr doping, when the value of x is increased from about 0.6 to about 0.75, in about 0.05 steps. The Ba and Cu content were maintained at the same level in all tapes, with the Cu content fixed at 3.0. The graph illustrates that the critical current in the orientation of field perpendicular to the tape decreases with increasing rare-earth content.

[0024] Furthermore, a magnified view of the peak in critical current in the orientation of field parallel to the tape is shown in FIG. 4. The critical current values of the exemplary tape compositions have been normalized to the respective critical current values in absence of an applied field. As FIG. 4 illustrates, the critical current in this field orientation increases commensurate and proportionally to the increasing rare-earth content.

[0025] Referring now to FIG. 5, the characteristics shown in FIGS. 3 and 4 are confirmed with respect to the critical current measurements on tapes with (Y.sub.xGd.sub.x)BaCuO composition with 7.5% Zr doping and with x ranging from about 0.65 to about 0.8 in about 0.05 steps. In the exemplary configuration and composition of FIG. 5, the results of the angular dependence of critical current at about 77 K in a magnetic field of about 1 T and about 77 K are illustrated. More specifically, the critical current steadily increases when the magnetic field is aligned parallel to the tape and decreases when it is aligned perpendicular to the tape. Thus, considering the films were all at least similarly doped with Zr and included at least the similar resulting BZO nanocolumns, these configurations lead to improved critical current performance along the orientation of field perpendicular to the tape. Additionally, the critical current of the tapes at zero applied magnetic field(s) was only minimally degraded with increasing rare-earth content.

[0026] Referring now to FIG. 6, the critical current at zero applied magnetic field decreases only by about 14 Amperes or about 4% when the rare-earth proportion x is increased into a range from about 1.3 to about 1.6. FIG. 6 also illustrates the changes in critical current values in an applied magnetic field of about 1 T parallel to the tape. The critical current in the orientation of field parallel to the a-b plane increased significantly with higher rare earth addition. The critical current value was found to increase by about 28% as the rare earth proportion x was increased into a range from about 1.3 to about 1.5. In power transmission applications, such as cables or wires, the magnetic field that the superconducting tape experiences or is subjected to is typically around 0.1 T or less. While FIG. 6 illustrates the significantly improved critical current in the orientation of magnetic field applied parallel to the tape at about 1 T, it may be understood that the improvement may not extend to a lower field value of about 0.1 T in all instances. Thus, in exemplary instances a superconductor structure or tape comprises a ratio of at least 1.5 total rare-earth metals to at least 3 copper.

[0027] Referring now to FIG. 7, there is illustrated that the critical current of (Gd,Y)BaCuO tapes made with four different precursors according to exemplary configurations of the present disclosure. More specifically, there are shown at least three precursor recipes that consisted of about 7.5% Zr doping, having compositions of (Gd.sub.0.65Y.sub.0.65), (Gd.sub.0.75Y.sub.0.75), and (Gd.sub.0.80Y.sub.0.80) and an undoped reference precursor recipe similar to the current formulations (Gd.sub.1.5). As shown, the Ba, Cu and Zr content in the precursors are maintained at about the same ratio. FIG. 7 also includes a conventional or reference precursor recipe without Zr addition. FIG. 7 shows that the tapes made with recipes using (Gd.sub.0.65Y.sub.0.65) and (Gd.sub.0.75Y.sub.0.75) exhibited a higher critical current in zero applied magnetic fields than the tape made according to the conventional, reference precursor recipe without Zr. In a magnetic field of about 0.1 T applied parallel to the tape, all three recipes, including the (Gd.sub.0.80Y.sub.0.80) recipe which had a lower zero field critical current, and show a higher current than the conventional or reference recipe. Additionally, at fields higher than about 0.1 T all three recipes are found to have resulted in higher critical current tapes compared to the conventional or reference recipe. In certain instances, the superconducting tapes, more specifically the superconductor, comprise the rare earth metals Gd and Y. In further instances, the ratio of GD to Y is about 1 to 1. In further alternate configurations, the superconducting tapes, more specifically the superconductor, comprise the rare earth metals Sm and Y. Still further, as illustrated, the dopant may comprise Zr As noted herein above, the it may be understood that superconducting tapes containing high levels of rare-earth content utilizing dopants Ta, Hf, Sn, Nb, Ti and Ce have similar critical current performance in a magnetic field of about 0.1 T applied parallel to the tape as the Zr-doped simulations shown and described herein. It may be understood that the rare earth dopants have a ratio of at least about 0.05 rare earth metals to about 3 copper in the superconducting structure.

TABLE-US-00001 TABLE I Recipe Retention at 0.1 T || a-b Ic at 0.1 T || a-b (A/12 mm) Gd.sub.0.65Y.sub.0.65Zr.sub.0.075 87% 224 Gd.sub.0.75Y.sub.0.75Zr.sub.0.075 91% 261 Gd.sub.0.80Y.sub.0.80Zr.sub.0.075 95% 197 Gd.sub.1.5Zr.sub.0.0 79% 191

[0028] Table I summarizes the critical current values and the retention factor at about 0.1 T applied in the orientation of field parallel to the tape in all four samples described in FIG. 7. The retention factor is the ratio of the critical current value at about 0.1 T to the respective critical current value in zero applied fields. Table I shows, that the retention factor at about 0.1 T applied parallel to the tape increases steadily with increasing rare-earth content. Additionally, for the tapes having a rare-earth content of between about 1.5 and about 1.6, the retention factor exceeds about 90% at about 0.1 T.

[0029] Referring now to FIG. 8, if the critical current in the orientation of field applied parallel to the tape is due to increased rare-earth content and not to the presence of Zr, a composition of (Y.sub.xGd.sub.x)BaCuO without Zr doping, having x in a range from about 0.65 to about 0.8 in about 0.05 steps may be fabricated and utilized. FIG. 8 displays the angular dependence of critical current of these tapes in a magnetic field of about 1 T. The graph in FIG. 8 illustrates minimal or no difference in the critical current performance of all four samples, which is dissimilar to the results on rare-earth content effect on Zr-doped samples, for example in FIG. 5. Additionally, the absolute magnitude of the critical current of the undoped samples when the magnetic field is applied parallel to the tape, is lower than that of the Zr-doped samples, also as shown in FIG. 5.

[0030] Table II summarizes the retention factor in critical current of samples with increasing rare earth content with and without Zr-doping in the magnetic field orientations, parallel and perpendicular to the tape, and in the orientation corresponding to the minimum critical current value. It may be seen therein that the retention factor in critical current in the orientation of field parallel to the tape is higher in the Zr-doped samples and increases with the rare-earth content.

TABLE-US-00002 TABLE II I.sub.c (0) I.sub.c (B | | tape) I.sub.c (B tape) I.sub.c (min) Zr doped A/12 mm A/12 mm I.sub.c/I.sub.c (0) A/12 mm I.sub.c/I.sub.c (0) A/12 mm I.sub.c/I.sub.c (0) Gd.sub.0.65Y.sub.0.65 312 88 28% 77 25% 50 16% Gd.sub.0.70Y.sub.0.70 308 97 31% 66 21% 52 17% Gd.sub.0.75Y.sub.0.75 304 113 37% 54 18% 52 17% Gd.sub.0.80Y.sub.0.80 298 113 38% 45 15% 45 15% I.sub.c (0) I.sub.c (B | | tape) I.sub.c (B tape) I.sub.c (min) undoped A/12 mm A/12 mm I.sub.c/I.sub.c (0) A/12 mm I.sub.c/I.sub.c (0) A/12 mm I.sub.c/I.sub.c (0) Gd.sub.0.65Y.sub.0.65 382 93 24% 32 8% 29 8% Gd.sub.0.70Y.sub.0.70 376 88 23% 27 7% 25 7% Gd.sub.0.75Y.sub.0.75 354 92 26% 30 8% 27 8% Gd.sub.0.80Y.sub.0.80 382 99 26% 25 7% 25 7%

[0031] Thus, increasing critical current in the orientation of field parallel to the tape, commensurate with increasing rare-earth content may be associated with the addition of zirconium. Furthermore, the addition of Zr which results in formation of BaZrO.sub.3 and could cause a depletion of Ba available to form the superconducting matrix. Subsequently, the addition of Zr could leave excess rare-earth available to form rare-earth oxide precipitates in the tape. Since these rare-earth oxide precipitates are prevalently disposed along the a-b plane, parallel to the tape surface, these precipitates could have led to improved flux pinning and critical current when the magnetic field is applied in this direction. The density of rare-earth oxide precipitates increase with increasing rare-earth content in Zr-doped samples. The increase in rare-earth precipitate content due to the excess rare-earth addition in the Zr doped samples, should determine that rare-earth addition in the undoped samples, at least at the same levels as in the Zr doped samples, will lead to an improvement in critical current in the orientation of a magnetic field applied parallel to the tape. As this improvement is not observed in the undoped samples with rare-earth additions, the disclosure herein provides a novel configuration and composition for the improved flux pinning in HTS.

[0032] Various embodiments are disclosed herein, and variations, combinations, and/or modifications of those embodiments and/or features of the embodiments made by a person having ordinary skill in the art are within the scope of the disclosure. Alternative embodiments that result from combining, integrating, and/or omitting features of the specifically-disclosed embodiments are also within the scope of the disclosure. Where numerical ranges or limitations are expressly stated, such express ranges or limitations should be understood to include iterative ranges or limitations of like magnitude falling within the expressly stated ranges or limitations (e.g., from about 1 to about 10 includes, 2, 3, 4, etc.; greater than 0.10 includes 0.11, 0.12, 0.13, etc.). As further examples, whenever a numerical range with a lower limit, R.sub.1, and an upper limit, R.sub.u, is disclosed, any number falling within the range is specifically disclosed. In particular, the following numbers within the range are specifically disclosed: R=R.sub.1+k* (R.sub.nR.sub.1), wherein k is a variable ranging from 1 percent to 100 percent with a 1 percent increment, i.e., k is 1 percent, 2 percent, 3 percent, 4 percent, 5 percent, . . . 50 percent, 51 percent, 52 percent . . . 95 percent, 96 percent, 97 percent, 98 percent, 99 percent, or 100 percent. Moreover, any numerical range defined by two R numbers as defined in the above is also specifically disclosed. Use of the term optionally with respect to any element of a claim means that the element is required, or alternatively, the element is not required, both alternatives being within the scope of the claim. Use of broader terms such as comprises, includes, and having should be understood to provide support for narrower terms such as consisting of, consisting essentially of, and comprised substantially of. Accordingly, the scope of protection is not limited by the description set out above but is defined by the claims that follow, that scope including all equivalents of the subject matter of the claims. Each and every claim is incorporated as further disclosure into the specification, and the claims are exemplary embodiment(s) of the present invention. The discussion of a reference in the disclosure is not an admission that it is prior art, especially any reference that has a publication date after the priority date of this application. The disclosure of all patents, patent applications, and publications cited in the disclosure are hereby incorporated by reference, to the extent that they provide exemplary, procedural or other details supplementary to the disclosure.