CALIBRATING A WIND VANE OF A WIND TURBINE
20180003153 · 2018-01-04
Inventors
Cpc classification
F05B2270/802
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/335
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/0204
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/321
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D7/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method of determining an offset angle to the wind direction measured from a wind vane of a wind turbine includes the steps of: defining a plurality of power bins representing an interval of power which can be produced by the wind turbine, calculating an efficiency of the wind turbine for a plurality of time slots, determining a power output of the wind turbine for the plurality of time slots, comparing the efficiency of the wind turbine in two different time slots, and updating a value of the one of the power bins representing the interval of power determined for one of the compared time slots. The value of the power bin is updated with the result of the highest efficiency or a value derived from the highest efficiency multiplied with a constant.
Claims
1. A method of determining an offset angle to the wind direction measured from a wind vane of a wind turbine, the offset angle being used by a wind turbine controller to optimise power output of the wind turbine, the method comprising the steps of: determine speed of the wind preferably by means of an anemometer, determine wind direction preferably by means of the wind vane, the method is characterized in that it further comprises the steps of: defining a plurality of power bins representing an interval of power which can be produced by the wind turbine, determine an efficiency of the wind turbine for a plurality of time slots, determine the power output of the wind turbine for the plurality of time slots, comparing the efficiency of the wind turbine in two different time slots to obtain a highest efficiency, and updating a value of the power bin representing the interval of output power determined for one of the compared time slots, wherein the value of the power bin is updated with the result of the highest efficiency or a value derived from the highest efficiency multiplied with a constant.
2. The method of determining an offset angle according to claim 1, wherein the value of the power bins 17 is the offset angle.
3. The method of determining an offset angle according to claim 2, wherein the wind turbine controller is controlling the orientation of the nacelle by adding the offset angle from the power bin representing the real time power output to the wind direction measured by the wind vane.
4. The method of determining an offset angle according to claim 1, wherein the efficiency is calculated by dividing an estimated wind speed with the measured speed of the wind or by dividing a measured power coefficient with a theoretical power coefficient.
5. The method of determining an offset angle according to claim 4, wherein the estimated wind speed is calculated based on generator torque or generator slip.
6. (canceled)
7. The method of determining an offset angle according to claim 1, wherein the constant is less than 2.
8. The method of determining an offset angle according to claim 1, wherein the value derived from the highest efficiency is the difference between the efficiencies of compared time slots.
9. The method of determining an offset angle according to claim 1, wherein the value of the power bin to be updated is increased if the measured wind direction in the time slot having the highest efficiency of the compared time slots is larger than the measured wind direction in the time slot not having the highest efficiency.
10. The method of determining an offset angle according to claim 1 wherein the value of the power bin to be updated is decreased if the measured wind direction in the time slot having the highest efficiency of the compared time slots is smaller than the measured wind direction in the time slot not having the highest efficiency.
11. The method of determining an offset angle according to claim 1, wherein the time slots are of duration between 0 and 500 seconds.
12. The method of determining an offset angle according to claim 1, wherein the compared time slots are successive in time.
13. The method of determining an offset angle according to claim 1, wherein the calculation of the representation of the efficiency of each bin is done by averaging the efficiencies of the bin.
14. The method of determining an offset angle according to claim 1, wherein the generator torque is acquired from the converter.
15. The method of determining an offset angle according to claim 1, wherein the generator slip is acquired by measuring the generator speed at the generator.
16. The method of determining an offset angle according to claim 1, wherein the steps are repeated for a predetermined period of time of at least 2 hours of production of power.
17. The method of determining an offset angle according to claim 1, wherein the steps of measuring and acquiring are repeated at least once every 5 seconds.
18. The method of determining an offset angle according to claim 1, wherein the calibration offset angle is estimated based on data measured and acquired during a period where the wind turbine is derated.
19. The method of determining an offset angle according to claim 1, wherein the measurements from the wind vane are calibrated based on the determined calibration offset angles.
20. The method of controlling the wind turbine by adjusting a yaw control set point with an offset angle determined from a method according to claim 1.
21. Use of an offset angle determined according to claim 1 for controlling the yaw angle of a wind turbine.
Description
FIGURES
[0050] A few exemplary embodiments of the invention will be described in more detail in the following with reference to the figures, of which
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
DETAILED DESCRIPTION OF THE INVENTION
[0058]
[0059] The wind turbine 1 is controlled by a control system comprising a wind turbine controller 6, sub controllers 7 for controlling different parts of the wind turbine 1 and communication lines 8. The wind turbine controller 6 is preferably communication with external controllers (not illustrated) and operators (not illustrated) via not illustrated communication lines. Hence it is possible to update, correct, check status, etc. the wind turbine controller 6 and software thereon.
[0060] On top of the nacelle 3 a weather station 9 is illustrated comprising an anemometer 10 (for measuring wind speed) and a wind vane 11 (for measuring wind direction).
[0061] The wind turbine 1 generates electric power from the wind which makes the rotor rotate. The rotor is coupled to a generator which generates the electric power. The power generated from the generator is in variable speed wind turbines shaped by a converter to comply with grid codes of the local utility grid. Some wind turbines such as stall controlled wind turbines, have no converter and is coupled directly to the utility grid.
[0062] Hence there is a relationship between the wind acting on the rotor and the load on the generator. The generator torque may be acquired from measurement made in the converter or from calculations made by the converter. The converter may measure the generator current which forms basis for calculating the generator torque. Alternatively, the generator slip may be determined based on difference in speed between the generator synchronous speed and the measured generator speed.
[0063] The ways of producing energy from a wind turbine 1 and the components such as generator and converter used hereto is not illustrated nor explained further in that it is how wind turbines 1 are operating and thereby known by the skilled person.
[0064]
[0065] In reality, there will most often be an offset angle 14 between the yaw angle 12 and the wind direction 13 measured by the wind vane 11. More precise the wind direction 13 or measured data related to an angle of the wind measured by the wind vane 11 is this offset angle 14. Therefore this offset angle 14 could be interpreted as an error and is sometimes referred to as yaw misalignment. This yaw misalignment should be corrected by the wind turbine controller 6 in order to increase efficiency of the wind turbine 1 (e.g. increase production of power from the wind turbine 1). However, the wind is often not very stable and further more since the wind vane 11 is located behind the blades 5 the turbulence induced by the blades 5 will also have an effect on the wind direction 13 measured by the wind vane 11. Therefore it is not desired to control the yaw angle 12 based on the real time measurements of the wind vane 11 in that this will lead to an undesired more or less constant adjustment of the yaw angle 12.
[0066] A first aspect of the invention will now be described in more details following a description of a second aspect of the invention. The second aspect of the invention is at least partly based on the first aspect. However it is not necessary to implement each and every feature of the first aspect to implement calibration of the wind vane 11 according to the second aspect.
[0067] According to a first aspect of the present invention this offset angle 14 measured by the wind vane 11 is stored in a data storage (not illustrated) together with measurements of wind speed from the anemometer 10 and data related to generator torque or generator slip. The data storage may be part of the wind turbine controller 6 or communicatively connected hereto.
[0068] This data is used for calculating an efficiency of the wind turbine 1. The efficiency is typically defined as a number between 0 and 2, where 2 is maximum efficiency based on the following equation 1 (alternative ranges may also be used):
Efficiency=V.sub.estimated/V.sub.measured eq1)
[0069] Where:
[0070] V.sub.estimated is the estimated wind speed calculated by equation 2 below
[0071] V.sub.measured is the measured wind speed measured by the anemometer 10
[0072] The relationship between generator torque and wind speed may be expressed by the following equation 2:
T=½×ρ×V.sup.2×A×Cq eq 2)
[0073] Where: [0074] T is the generator torque (relationship between generator torque and generator slip may be found from a look-up table related to the specific generator configuration) [0075] V is the wind speed (the unknown quantity in this equation) [0076] ρ (rho) is a constant representing air density (ρ may be measured to improve the result of the equation) [0077] A is the area of the rotor plane [0078] Cq is a constant defined by the design of the blades. More specific this value could be referred to as Cq(λ,θ) where λ (lambda) represents the tip speed ratio (relationship between wind speed (V) and speed of blade tip (ω) (omega)) and where θ (theta) represents the pitch angle. The Cq values is typically found from a table made when design of the wind turbine 1/blades 5 is finished.
[0079] From equation 2 it is noticed that the only unknown quantity is the wind speed V and thereby it is relatively easy to estimate this wind speed based on the other quantities of the equation and thereby arrive at V.sub.estimated which is needed for equation 1.
[0080] Hence from equation 1 it is now possible to calculate the efficiency of the wind turbine 1 with an offset angle 14 measured by the wind vane 11 with the nacelle positioned in the yaw angle 12. The calculated efficiency is then stored in the data storage in a bin 15 which matches this offset angle 14.
[0081] It should be understood that what is calculated and referred to as the efficiency should in this document be understood as a measure reflecting the production of power of the wind turbine compared to the maximum production under the given circumstances. Circumstances could e.g. include wind speed, defects of components, etc. Hence the calculated efficiency could also be referred to as a representation of efficiency in that there might be other ways of reflect this relationship
[0082] In the data storage a plurality of bins 15 are created each bin 15 representing one or more offset angles 14. Preferably each bin 15 represents one offset angle 14 making a first bin 15 representing offset angles 14 between 0° and 1°, a second bin 15 representing offset angles 14 between 0° and −1°, a third bin 15 representing offset angles 14 between 1° and 2° and so on. Hence the bins are created sometime before the measured data related to at least one angle of the wind i.e. the offset angle 14 for use in embodiments of the present invention is made and may therefore be referred to as predefined.
[0083] When the wind direction 13 and thereby the offset angle 14 (measured by the wind vane 11) for a predetermined period of time has been above or below a predetermined threshold the yaw angle 12 changes. Therefore when the steps leading to the calculated efficiency of the wind turbine 1 is repeated a plurality of times over a period of time counted in hours or days preferably at least between 5 and 15 hours the resulting plurality of different efficiencies are stored in a plurality of different bins 15 related to different offset angles 14.
[0084]
[0085] Ideally all efficiencies should be stored in the 0° bin 15 this would indicate that the yaw angle 12 of the nacelle 3 was always aligned with the wind direction 13 measured by the wind vane 11 (i.e. with an offset angle 14 at 0°). In this ideal situation the wind direction would be substantially perpendicular to the area of the rotor plane.
[0086] In
[0087] To compensate for the offset error/yaw misalignment in this example the calibration offset angle of −2° should be added to the yaw angle 12. In this way the yaw angle 12 would be aligned with the direction of the wind 13 (as measured by the wind vane 11) and the offset angle 14 would be 0°.
Offset angle (−2)+yaw angle (0)=compensation (−2)
[0088] Thereby the yaw control of the wind turbine 1 is optimised to increase the efficiency of the wind turbine 1 based on a determined calibration offset angle according to the present invention.
[0089] Alternatively the measurements from the wind vane 11 should be subtracted the calibration offset angle of −2° degrees which would also end up aligning the yaw angle with the wind direction 13 and thereby the offset angle 14 is again 0°.
Offset angle (−2)−Offset angle (−2)=compensation (0)
[0090] Any of the methods of compensating the offset angle 14 with the calibration offset angle may be implemented by the wind turbine controller 6 e.g. by correcting either the setpoint to the yaw control changing the yaw angle 12 or correcting the received measurement from the wind vane 11 before used for control purposes by the wind turbine controller 6.
[0091] Thereby is in a simple manner and with no requirements to equipment other than what is already existing on the wind turbine 1 obtained a method which when used in control of a wind turbine 1 is increasing the efficiency of a wind turbine 1 in that the yaw angle 12 of the wind turbine controlled according to the determined calibration offset angle will be more aligned with the at all-time current wind direction 13.
[0092] The inventive method of determining a calibration offset angle could be repeated on a regular basis e.g. once every month (could be more often or more rare) to take into account that the measurements from the wind vane 11 may drift e.g. due to wear of the wind vane 11.
[0093] As mentioned the present invention is advantageous in that it is not limited by the fact that the operation of the wind turbine 1 is derated i.e. not producing a nominal output even though the wind speed allows this. Derating of a wind turbine 1 is not favourable in that production is limited but may be required e.g. due to noise reduction requirements, grid requirements, malfunction or alarms related to a component for the wind turbine 1, etc.
[0094] Therefore the above description of a first aspect of the present invention relates to a method of determining a calibration offset angle which when used in control of the wind turbine can increase the efficiency of the wind turbine, the method comprising the steps of: measuring data related to speed and direction of the wind, acquiring data related to the generator, calculating an estimated speed of the wind based on the data related to generator, calculating an efficiency of the wind turbine based on the estimated wind speed and the measured wind speed, storing the calculated efficiency in a bin representing measured data related to at least one angle of the wind, wherein an efficiency of each bin is calculated, and the calibration offset angle is determined as the angle of the wind representing the bin representing the highest efficient.
[0095] Below is a description of a second aspect of the invention which as mentioned reuses elements of the above described first aspect.
[0096] According to the second aspect of the present invention a calibration offset angle is defined in relation to output power of the wind turbine 1. Hence the wind turbine controller 6, 7 may, by knowledge of present power production determine an offset angle to the angle measured by the wind vane 11. This facilitates an optimized control parameter especially the yaw angle or yaw angle offset resulting in higher power output of the wind turbine 1.
[0097] A preferred embodiment of the second aspect of the invention will now be described in relation to
[0098]
[0099] Accordingly it must be assumed that the wind vane is not calibrated correct to keep the rotor plan of the wind turbine 1 perpendicular to the wind direction.
[0100]
[0101] The time slots on the illustrated example are 120 second however time slots are not limited to 120 seconds and could be either shorter or longer. During each of the time slots t1-t4, the measurements and calculations are preferably averaged resulting in the illustrated horizontal graph illustrated on
[0102] It can be seen that at −1 degree the efficiency is 0,6 (t1 and t4), at −0,7 degrees the efficiency is 0,5 (t2) and at −0,4 degrees the efficiency is 0,4 (t3). Accordingly from
[0103] In addition to the measured wind direction and the calculated efficiency of each time slot the power output in each time slot is found either by directly measuring it or calculations. It is preferred that the output during each time slot is averaged however this is not mandatory.
[0104] According to an embodiment, a wind turbine controller (main controller 7 or sub-controller 6) is comparing two successive time slots e.g. time slot t1 with time slot t2 and time slot t3 with time slot t4 or the like.
[0105] Each of the power bins 17 illustrated on
[0106] The (present) output power should be understood as the output power of the wind turbine (averaged, single measurement or other ways of representation) during the compared time slots (t1-t4).
[0107] Hence the calibration angle of the power bin 17 representing the range of the present output power of the wind turbine is increased if the highest efficiency is found in the time slot with the largest measured wind direction of the compared time slots.
[0108] If the highest efficiency is found in the time slot with the smallest measured wind direction of the compared time slots the calibration angle of the power bin 17 representing the range of the present output power of the wind turbine is decreased.
[0109] Preferably the calibration angle of the power bin 17 is increased/decreased with the difference of efficiency between the two compared time slots multiplied by the constant.
[0110] Hence update of the value of the power bin (i.e. the value comprised by the power bins are the offset/calibration angle 14) after the comparison of time slots is preferably done by increasing or decreasing the existing value of the power bin 17 with the result of the efficiency (or difference between efficiencies of time slot) multiplied with a constant.
[0111] Largest and smallest measured wind direction is found from comparison of wind direction measured in the compared time slots i.e. an angle of −1 is smaller than on of −0,7 and an angle of 1 is larger than on of 0,7.
[0112] The value of the constant is found by simulation or experiments preferably of the specific wind turbine type i.e. with known rotor size and electrical and mechanical components. It has turned out that a constant below 2 preferably below 1 is suitable in most situations.
[0113] The rationale behind the increasing and decreasing of calibration angle of the power bins 17 is as indicated above that the measured wind direction angle of the time slot having the highest efficiency is indicating that an optimal calibration angle to the measured angle from the wind vane 11 should be found in the direction of the angle of the time slot having the highest efficiency. When this is linked to the produce output power, the produced output power can be used for the calibration of the wind vane 11. More specific a calibration offset angle is found in the power bin 17 representing the interval of output power produced by the wind turbine 1. In this way the present invention does not have to account for different off set angles at different wind speeds.
[0114] In the situation where the wind direction is not changed during two successive time slots, no changes have to be made to the calibration angle of the power bins 17. In fact if the efficiencies between two time slots are low going towards the same value this may indicate that the calibration angles of the power bins 17 are optimized.
[0115] Accordingly the optimization routine could be stopped at least for some time. During such time wear of the wind turbine parts may cause the need for running the optimization routine again.
[0116] Now turning to
[0117] First time slot t1 and time slot t2 are compared and as can be seen from
[0118] This means that if the output power during time slot t1 is 450 kW, the calibration angle of power bin 17C is decreased with the result of the efficiency difference between t1 and t2 i.e. 0,6 −0,5=0,1 (efficiency t1 subtracted efficiency t2 resulting in a derived value from the highest effeciency) multiplied by the constant (e.g. 0,7) described above. Hence the value of 0,1×0,7=0,07 is subtracted from the existing value of calibration angle comprised by power bin 17C.
[0119] As mentioned the decrease of the calibration angle of power bin 17C is in this case due to the fact that −1 degree (from t1) is smaller than −0,7 degrees (from t2) (−1<−0,7).
[0120] In the same way if the efficiency of time slot t3 (0,4) and t4 (0,6) is compared and the output during time slot t4 is 600 kW the value of power bin 17d is decreased by 0,2 multiplied by the constant because the measured angle is smaller in t4 (−1) compare to t3 (−0,4) (−1<−0,4).
[0121] As mentioned
[0122] It should be mentioned that in relation to both aspects of the invention the efficiency could also be found by dividing a measured power coefficient with a theoretical power coefficient. The efficiency (e.g. an average efficiency) of the wind turbine for a period of time may be found as the ratio between a measured power coefficient and a theoretical power coefficient at a given pitch angle.
[0123] The measured power coefficient can be calculated based on the following equation:
[0124] Where: [0125] C.sub.pMeasured: Power efficiency based on measured values [0126] v.sub.measured: Measured wind speed from anemometer [m/s] [0127] P.sub.electrical: Measured produced electrical power [W] [0128] D.sub.rotor: Rotor diameter [m] [0129] ρ.sub.air: Air density [kg/m.sup.3]
[0130] The theoretical power coefficient can be found based on the following equation:
[0131] Where: [0132] λ: Tip speed ratio [0133] v.sub.measured: Measured wind speed from anemometer [m/s] [0134] D.sub.rotor: Rotor diameter [m] [0135] θ.sub.gear: Gear box ratio [−] [0136] ω.sub.gen: Generator speed [rad/s]
[0137] Based on the calculated tip speed ratio and the actual pitch position a two dimensional look-up table is used to find the theoretical power efficiency C.sub.p also referred to as blade data. This blade data look-up table has the tip speed ratio in one direction and actual pitch position in the other. Accordingly the output from the look-up table gives the theoretical power efficiency C.sub.p.
[0138] By performing the above described calculation of efficiency, measuring of wind direction, comparing of efficiency in different time slots, calculating of value for updating power bin 17 a dynamic and adaptive optimization of wind turbine control is obtained.
[0139] Hence after the time period defining the first two time slots the first indication of and basis for an offset angle for optimization of the wind turbine control is obtained. As more time slots are compared and more power bins 17 thereby are updated the more accurate and precise the offset angles are for the given power output.
[0140] The wind turbine controller 6, 7 can then be based on the present output power which via the power bins 17 determines an offset angle to be added to the measured wind direction from the wind vane 11. In this way the present invention are using the power output at indicator for different wind speeds which have influences of the error measured by the wind vane 11.
[0141] The dynamic optimization routine described in this document with reference to the first and second aspect and combination hereof can be controlled by the main wind turbine controller or a sub controller. It can be executed when the wind turbine 1 is producing energy and/or at spaced time periods during the lifetime of the wind turbine. The result of the control according to the values of the power bins 17 is that the yaw angle 12 plus the offset angle 14 is aligned with the wind direction 14 step by step until a satisfying alignment is obtained. The value of the power bins 17 is preferably an offset angle which can be used directly by the wind turbine controller 6, 7 in the control of the wind turbine 1
[0142] The present invention is advantageous in that it can be executed as long as the wind turbine produces power even in the situation where the wind turbine is derated i.e. controlled to produce less than rated power. Beside this advantage over the cited prior art, then by using the present invention the need for performing optimization calculations for each wind speed is eliminated. Accordingly optimization according to the present invention is much faster compared to prior art methods which will need many measurements at each wind speed to be able to determine an offset for each of these wind speeds.
LIST OF REFERENCE NUMBERS
[0143] 1. Wind turbine
[0144] 2. Tower
[0145] 3. Nacelle
[0146] 4. Hub
[0147] 5. Blade
[0148] 6. Wind turbine controller
[0149] 7. Sub controller
[0150] 8. Communication line
[0151] 9. Weather station
[0152] 10. Anemometer
[0153] 11. Wind vane
[0154] 12. Yaw angle
[0155] 13. Wind direction
[0156] 14. Offset angle
[0157] 15. Bin
[0158] 16. Bin representing the calibration offset angle
[0159] 17. Power bin