ASSEMBLIES, SYSTEMS, AND METHODS FOR VACUUM ASSISTED INTERNAL DRAINAGE DURING WOUND HEALING
20200282113 ยท 2020-09-10
Assignee
Inventors
Cpc classification
A61M1/90
HUMAN NECESSITIES
A61M1/982
HUMAN NECESSITIES
International classification
Abstract
Assemblies, systems, and methods convey fluid from an internal wound site or body cavity by applying negative pressure from a source outside the internal wound site or body cavity through a wound drain assembly that, is placed directly inside the internal wound site or body cavity.
Claims
1-36. (canceled)
37. A drain system, comprising: a branched array that includes a plurality drain assemblies configured to be inserted into a volume within a body, each drain assembly including a housing having: an open interior; and at least one perforation; and a main tube configured to couple to a source of negative pressure and communicate with the branched array, such that negative pressure from the source of negative pressure is conveyed to the open interiors of the plurality of drain assemblies, wherein the at least one perforation is configured such that, in a presence of the negative pressure in the open interior, matter accumulated in the volume within the body passes through the at least one perforation and into the open interior.
38. The drain system of claim 37, wherein the plurality of drain assemblies are further configured such that the presence of the negative pressure in the open interiors of the plurality of drain assemblies draws and holds together internal tissue forming the volume within the body.
39. The drain system of claim 37, wherein the plurality of drain assemblies are further configured such that the presence of the negative pressure in the open interiors of the plurality of drain assemblies reduces a size of the volume within the body.
40. The drain system of claim 37, wherein: the branch array is removable from the plurality of drain assemblies, such that the branch array and main tube are removable from the body; and the plurality of drain assemblies consist of material that is absorbable by the body.
41. The drain system of claim 40, wherein at least a portion of the material of the plurality of drain assemblies is at least one of impregnated or coated with a bioactive or chemotherapeutic agent.
42. The drain system of claim 41, wherein the agent includes one or more of a hormone, a growth factor, an antibiotic, or an antibacterial.
43. The drain system of claim 37, further comprising: the source of negative pressure, wherein the source of negative pressure is configured to apply the negative pressure to the main tube.
44. The drain system of claim 43, wherein the source of negative pressure is portable.
45. The drain system of claim 37, further comprising: a tubular sleeve including: a bore configured to pass the housing of a drain assembly; and a tissue-penetrating distal tip forming an end of the bore; wherein the tubular sleeve is configured to provide access to the volume within the body and enable deployment of the plurality of drain assemblies therein.
46. The drain system of claim 37, wherein each of the plurality of drain assemblies further includes an open cell component positioned within the open interior of the housing, and configured to take in the matter accumulated in the volume within the body that passes through the at least one perforation and into the open interior. Application No.: Attorney Docket No.: 00181-0003-02000
47. A method of treating a body, comprising: deploying a branched array that includes a plurality of drain assemblies into a volume within the body; operating a source of negative pressure to apply a negative pressure to an open interior of respective housings of the plurality of drain assemblies, wherein: the negative pressure is applied via a main tube coupled to the source of negative pressure and to the branched array; and each of the respective housings has a plurality of perforations at least one perforation that provide provides communication between the open interior of the housing and the volume within the body.
48. The method of claim 47, further comprising: via the negative pressure in the plurality of drain assemblies, drawing and holding together internal tissue forming the volume within the body.
49. The method of claim 47, further comprising: via the negative pressure in the plurality of drain assemblies, reducing a size of the volume within the body.
50. The method of claim 47, further comprising: via the negative pressure in the plurality of drain assemblies, drawing matter accumulated in the volume within the body through the at least one perforation pluralities of perforations and into the open interiors of the plurality of drain assemblies. Application No.: Attorney Docket No.: 00181-0003-02000
51. The method of claim 47, further comprising: inserting at least one housing of the plurality of drain assemblies into a bore of a tubular sleeve; advancing a penetrating distal tip of the tubular sleeve into the volume of the body; advancing the at least one housing to the penetrating distal tip; holding the at least one housing in place, and withdrawing the tubular sleeve to deploy the at least one housing into the volume of the body.
52. The method of claim 47, wherein, after the plurality of drain assemblies are deployed, the main tube passes from within the body to outside of the body.
53. The method of claim 47, further comprising: decoupling the plurality of drain assemblies from the branched array; and removing the main tube and the branched array.
54. The method of claim 53, wherein: the plurality of drain assemblies consist of material that is absorbable by the body; and the method further comprises allowing the plurality of drain assemblies to be absorbed by the body. Application No.: Attorney Docket No.: 00181-0003-02000
55. The method of claim 47, wherein: the plurality of drain assemblies include material that is at least one of coated or impregnated with a bioactive or chemotherapeutic agent; and the method further comprises delivering the agent to the body via the plurality of drain assemblies.
56. A treatment system, comprising: a branched array that includes a plurality of drain assemblies configured to be inserted into a volume within a body, each drain assembly formed from material that is absorbable by the body and including a housing having: an open interior; and a plurality of perforations at least one perforation; and a main tube configured to couple to a source of negative pressure and communicate with the branched array, such that negative pressure from the source of negative pressure is conveyed to the open interiors of the plurality of drain assemblies, wherein the plurality of drain assemblies are further configured such that a presence of the negative pressure in the open interiors of the plurality of drain assemblies draws and holds together internal tissue forming the volume within the body and at least partially closes the volume; and wherein the main tube is removable from the plurality of drain assemblies.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT
[0065] Although the disclosure hereof is detailed and exact to enable those skilled in the art to practice the invention, the physical embodiments herein disclosed merely exemplify the invention that may be embodied in other specific structure. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.
[0066]
[0067] As shown in
[0068] As will be described in greater detail later (see also
[0069] The housing 18 may be impregnated or coated with bioactive agents, such as silver, antibiotics, antibacterials, or growth factors, which may decrease infection and promote wound healing. The housing 18 may also include other hormone or natural or manmade stimulating factors that can decrease the chance of infection and/or accelerate wound healing. The housing 18 can also be impregnated or coated with a bioactive agent such ad methotrexate.
[0070] The housing 18 is formed to include a hollow interior chamber 28, which is enclosed by the side and end walls of the housing 18. The interior chamber 28 encloses an open cell component 16. The open cell component 16 is characterized in that it does not particulate in the presence of fluid and pressure, and that it takes in, e.g., by adsorption and/or absorption) the extracellular exudates found in an interior, surgically created dead space. The open cell structure can comprise, e.g., gauze, or a foam sponge material comprising, e.g., an open-cell porous structure (see
[0071] The open cell component 16 is desirably compressible for easy insertion into and removal from the housing 18 for replacement. The configuration of the housing 18 can also provide a contour facilitates sliding of the internal drain assembly 12, easing removal from the body.
[0072] The open cell component 16 may also be impregnated with bioactive agents such as silver, or antibiotics, or antibacterials, or growth factors, which may decrease infection and promote wound healing. The open cell component may also include other hormone or natural or manmade stimulating growth factors that can decrease the chance of infection and/or accelerate wound healing. For wound drains installed following cancer surgery, the open cell component 16 can also be impregnated or coated with a bioactive agent such as methotrexate or other chemotherapeutic agents.
[0073] In this arrangement, the housing 18 is also formed to include one or more through-slots, through-apertures, or through-perforations 20 in the side and/or end walls of the housing 18. The through-slots, through-holes, or through-perforations open the hollow interior chamber to communication with the wound site environment outside the housing 18. The open cell component 16 communicates with the wound void W through the through-slots, through-apertures, or through-perforations 20 that perforate the housing 18.
[0074] The through-slots, through-apertures, or through-perforations 20 perforating the housing 10 are sized and configured to pass, without substantial plugging, the extracellular exudates comprising serous fluid, wound exudate, blood cells, blood products, blood clots, thrombus, wound debris, dead cells and other viscous materials, which can be expected to reside in the wound void W. In a representative embodiment, the through-slots, through-apertures, or through-perforations 20 are sized and configured to present a mean pore diameter of between about 0.5 mm to about 5 mm. Other desirable sizes and configurations for the apertures 20 will be described in greater detail later.
[0075] The materials conveyed through the through-slots, through-apertures, or through-perforations 20 into the open interior are taken in (e.g., by adsorption and/or absorption) by the open cell material 18.
[0076] As before described, the housing 18 comprises a non-tissue adherent covering for the open cell component 16. This allows easy removal of the internal drain assembly 12, because there is no departiculation or adherence of the open cell component 16 to the surrounding soft tissues. Due to the enclosure of the open cell component 16 within the non-tissue adherent housing 18, there is also no bleeding upon removal of the internal drain assembly 12, because there is no sticking adherence of the internal drain assembly 12 to the soft tissues internally.
[0077] An end of a drain tubing 14 is coupled to the housing 18 and opens into the hollow interior chamber 28. The drain tubing 14 is desirably flexible and made of medical grade, inert material. e.g., silicone rubber, polyurethane, or other biocompatible plastics. The tubing is desirably sized and configured to accommodate sufficient fluid flow with a relatively small and tolerable incision size (e.g., about 2-3 in diameter).
[0078] The drain tubing 14 extends outside the wound void W. The drain tubing 14 can extend through a percutaneous incision in the skin overlying any wound void W. Alternatively, the drain tubing 14 can extend through an opening in a skin flap bounding the wound void. The flexible drain tubing 14 includes a terminal end 22 that extends outside the body.
[0079] The terminal end 22 desirably includes a quick release connector 24. The connector 24 is sized and configured to be connected to a conventional external negative pressure suction device 26 (such as a V.A.C. device made by KCI International, or a conventional wall suction or other regulated vacuum device).
[0080] In use (as
[0081] The drain tubing 14 desirably includes an inline reservoir 30 to collect the withdrawn extracellular exudates comprising serous fluid, wound exudate, blood cells, blood products, blood clots, thrombus, wound debris, dead cells and other viscous byproducts of the wound healing process for disposal.
[0082] As
[0083] The internal drain assembly 12 makes possible the placement of the perforated, non-tissue adherent housing 18 enclosing the large surface area of the open cell component 16 entirely within the interior wound void or dead space, with the drain tubing 14 extending from the interior wound void or dead space through a percutaneous access to a location outside the body, as
[0084] The negative pressure can be, e.g., 75 mmHg to 200 mmHg, and is desirably about 125 mmHg below ambient pressure, although the negative pressure may fail slightly above that range and may also decrease below that range over time. The amount of negative vacuum pressure can be regulated in a continuous, discontinuous, or otherwise variable manner, to maximize wound healing and closure. In this way, the system 10 promotes primary wound healing while also decreasing or minimizing seroma formation. The pressure required to keep the tissues approximated may also decrease over time and fall to the negative 20 mmHg to 100 mmHg range.
[0085] As
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[0088] A further representative embodiment is shown in
[0089] As shown in
[0090] For example, as shown in
[0091] Another representative emulation of a one way valve is shown in
[0092] By way of example, the pore size can range between 0.5 mm to 5 mm, and the separation between pores can be, e.g. about 8 mm, although the magnitudes can vary upward or downward.
[0093] As before described, the internal drain assembly 12 as described can be inserted through relatively small and tolerable percutaneous incision size (e.g., about 2-3 in diameter).
[0094] Furthermore, as shown in
[0095] In a representative embodiment, the bore 40 of the cannula 28 comprises ah interior diameter of, e.g., 4.5 mm, and the housing 18 of the internal drain assembly is sized and configured (e.g., outside diameter of about 3 mm) for insertion thorough the proximal end of cannula 38 and advancement though the bore 40 (see
[0096] The housing 18 is pushed distally (i.e., advanced axially), until the housing 18 rests at distal tip 42 of cannula 38. The cannula 38 is withdrawn (retracted) while holding internal drain assembly 12 stationary (see
[0097] The housing 18 can be formed in different dimensions, shapes, and sizes, and the open cell component 16 cut to corresponding dimensions, shapes, and sizes, to create different families of wound drains sized and configured to meet the particular requirements of a given surgical procedure or class of surgical procedures.
[0098] For example, as shown in
[0099] As another example, as shown in
[0100] Another representative embodiment is shown in
[0101] Another representative embodiment is shown in
[0102] Any given wound drainage system 10, 48, 50 can be variously configured and assembled. For example, as shown in
[0103] As
[0104] As shown in
[0105] In this embodiment, when the internal drain assembly 56 has completed its job (see
EXAMPLE
[0106] Wound drain assemblies having the technical features described above were placed into internal wound voids surgically created in a porcine model. Also concurrently placed into surgical created wound voids in the same porcine model were conventional wound drains. The performance of efficacy of the wound drain assemblies were compared to the performance and efficacy of the conventional drains over a period of eight days.
[0107] More particularly, following induction of general anesthesia, prefascial pockets were elevated with scissor dissection through ten (10) cm incisions on left and right lateral sides of a pig over the latissimus dorsi muscles and external oblique muscles, just posterior to the front legs. The left and right side pockets were placed six (6) cm off the midline to assure the pockets were kept separate. Bovie cautery was used for hemostatsis and pockets were irrigated with a triple antibiotic solution used in implant surgery, comprising 1 gm of Ancef, 80 mg of Gentamicin, and 50,000 IU units of Bacitracin/500 cc NS.
[0108] Conventional Silastic Blake Drains (Ethicon, Inc., a Johnson & Johnson Company; Somerville, N.J.) were placed through the incisions into the subcutaneous pocket on the animal's left side. The Blake Drains (15 mm in diameter) were identical to those used clinically in practice in humans.
[0109] A wound drain assembly, like that shown in
[0110] Closure was performed in multiple layers on both sides with additional PDO Quill closure (Angiotech Pharmaceuticals), Dermabond liquid skin adhesive (Ethicon, Inc., a. Johnson & Johnson Company; Somerville, N.J.) applied to the skin, and Opsite Post-Op waterproof dressings (Smith & Nephew), for a complete water tight seal at the operative sites.
[0111] Standard suction bulbs were placed on the Blake Drains to mimic current clinical usage.
[0112] A portable negative pressure V.A.C. pump (NCI), set to deliver a standard 125 mmHg of suction pressure, was coupled to the WDA to apply a uniform continuous suction in the wound void throughout the course of the study.
[0113] The animal was dressed in a specially designed post-surgical vest, with zippered pockets worn on the animals' backs. The drains were brought out of separate incisions beneath the vest and into a zipper pockets on the vest.
[0114] The same set up of a Blake Drain and a WDA was performed on a second pig, with a standard Blake Drain on the left side and the WDA on the right side.
[0115] The pigs did very well postoperatively. The drains remained intact attached to the animals and carried within the specially designed jacket pockets worn on the animals' backs. The animals received antibiotics daily and all wound pockets healed well with no infection.
[0116] The suction bulbs (on Blake Drains) and pumps (on the WDA's) were checked every four hours for the first twenty-four hours, every eight hours for the next three days, and then every twelve hours to completion of the study (on day 8). The dressings were changed, fluid recorded, bulbs recharged and canisters changed. The drain canisters were changed at the above schedule during animal feedings, and they tolerated the changes very well while they were feeding.
[0117] The canisters were weighed per-placement and weighed. on removal. The drainage recorded from the animals is as follows:
TABLE-US-00001 Blake Drain WDA Pig 1 200 cc over 8 days 170 gm over 8 days (1 gm is ~=1 cc fluid) Pig 2 400 cc over 8 days 180 gm over 8 days
[0118] The following observations were made:
[0119] i) Over 80% of the WDA drainage occurred in the first 24 hours. In contrast, drainage on the standard drain side remained constant throughout the study period.
[0120] (ii) The exudates of the standard Blake Drains remained bloody and viscous throughout the study. In contrast, the exudates of the WDA had a quicker return on day 3 from bloody and viscous to a serum-straw colored fluid.
[0121] Following eight days of drain placement, the animals were brought back to surgery, and the wound voids were evaluated. The incisions had healed well and there was no evidence of infection.
[0122] Both Blake Drains had healed directly around the wound voids. However, the wound voids had not closed completely. As is typically experienced in human clinical situations, both of the Blake Drain sites in the porcine model had peripheral seroma pockets in the prior surgical spaces.
[0123] Both WDA's had complete closure of the prior surgical spaces around the entire periphery of the wound void, up to the point of the WDA itself. It was difficult to redevelop and finger fracture this space back open. Biopsy specimens show complete closure of the surgical space and healing.
[0124] Neither WDA had absolutely any adherence to the soft tissues, and there was no fragmentation of any open cell material in the surgical space. There was mild imprinting in the pocket where the WDA was located. (this was also visualized on the Blake Drain side). The pocket surrounding the WDA was small, snug and tight, and just slightly larger than the WDA itself. There continued excellent flow through the WDA through the 8th day. Forces to remove the WDA were reasonably low.
[0125] The foregoing Example demonstrates that wound drain assemblies having the technical features described herein function very well, serving as an internal wound closure device to effectively close a large surgically created space. The entire surgical space was completely occluded and healed down to a pocket just surrounding the wound drain assembly itself, to the point it was very difficult to open the surgical space back up. There was no adherence or departiculation of the open cell material in the surgical space. The semilunar flaps performed well, maintaining easy and complete flow through them on suction, but not allowing any ingrowth or adherence of the assembly. Eighty percent (80%) of the fluid removed with the wound drain assembly occurred in the first day, then tapered off dramatically, with the exudates turning straw-colored on the third day.
[0126] The foregoing Example demonstrates that peripheral seroma cavities occurred in both animals with standard Blake Drains and bulbs, mimicking what occurs clinically in humans, where seroma cavities remain problems and the soft tissues often do not come together to allow approximation and healing through the natural body processes greater flow volumes continued throughout the study, with the evacuates remaining very bloody in the standard Blake Drain groups.
[0127] The Example demonstrates that applying a vacuum of significant pressure internally and directly in a wound void or body cavity using a wound drain assembly as disclosed herein results in the relatively quick and effective removal of the extracellular exudates comprising serous fluid, wound exudate, blood cells, blood products, blood clots, thrombus, wound debris, dead cells and other viscous byproducts of the wound healing process from the interior wound void, without substantial plugging, as well as results in an enhanced formation of tissue adherence and would healing. Applying a vacuum of significant pressure internally and directly in a wound void or body cavity using a wound drain assembly as disclosed herein accelerates healing by the application of a universal negative force to the entire wound volume, drawing the wound edges together, assisting closure, enhancing wound healing, and decreasing dead space and seroma. Applying a vacuum of significant pressure internally and directly in a wound void or body cavity using a wound drain assembly as disclosed herein brings about beneficial changes to the surgical site, including changes in microvascular blood flow dynamic; changes in interstital fluid; the removal of wound exudates; the stimulation of growth factors and collagen formation; the reduction in bacterial colonization; the mechanical closure of wound by reverse tissue expansion; increased adherence of the soft tissue and internal wound healing; and decreased dead space and seroma formation.
[0128] The invention provides assemblies, systems, and methods that not just manage blood and fluid collection in an internal wound cavity, but also close and eliminate the dead. interior space, drawing the separated interior tissue surfaces together to promote adherence of the tissue surfaces and a normal wound healing process.
[0129] The foregoing is considered as illustrative only of the principles of the invention. Furthermore, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.