CUTTING APPARATUS FOR CUTTING FOOD ITEMS CONVEYED ON A CONVEYOR INCLUDING AT LEAST ONE CONVEYOR BELT
20200282585 ยท 2020-09-10
Inventors
Cpc classification
B26D1/04
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/4691
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B26D7/18
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/242
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T83/364
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A22C17/002
HUMAN NECESSITIES
B26D5/007
PERFORMING OPERATIONS; TRANSPORTING
B26D5/34
PERFORMING OPERATIONS; TRANSPORTING
B65G15/00
PERFORMING OPERATIONS; TRANSPORTING
B26D7/0625
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/145
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A22C17/0086
HUMAN NECESSITIES
B65G15/28
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26D5/34
PERFORMING OPERATIONS; TRANSPORTING
B26D5/00
PERFORMING OPERATIONS; TRANSPORTING
B26D7/18
PERFORMING OPERATIONS; TRANSPORTING
B26F3/00
PERFORMING OPERATIONS; TRANSPORTING
B65G15/28
PERFORMING OPERATIONS; TRANSPORTING
B26D1/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
This invention relates to a cutting apparatus for cutting food items conveyed on a conveyor including at least one conveyor belt. A cutter is arranged above a gap extending across the at least one conveyor belt. The cutter is positioned in relation to the gap such that the cutting path of the cutter extends through the food items and the gap and below the surface level of the at least one conveyor belt. The cutter is adapted to be connected to a control mechanism for operating crosswise movement of the cutter along the gap. The gap is formed between adjacent elongated supporting means such as rollers with a fixed internal arrangement, where the adjacent elongated supporting means and the cutter is adapted to be connected to a control mechanism for operating back and forth movement of the adjacent elongated supporting means and the cutter parallel to the conveying direction while maintaining the internal arrangement of the adjacent elongated supporting means and the cutter fixed.
Claims
1. A cutting system for cutting food items of varying shape and size, the cutting system comprising: a single conveyor belt, the single conveyor belt being an endless conveyor belt configured to convey said food items; a cutter arranged above the conveyor belt, the cutter being adapted for operating crosswise movement in a direction transverse to a conveying direction; an x-ray imaging system configured to image and produce x-ray image data of the food items to be processed while the food items are conveyed on said conveyor belt; and a support system including a first elongated support and a second elongated support that extends parallel to the first elongated support, the first elongated support and the second elongated support being arranged with a fixed arrangement relative to each other; wherein a gap is formed between the first elongated support and the second elongated support, the gap extending across the conveyor belt in a direction transverse to a conveying direction, wherein the cutter is arranged above the gap such that a cutting path of the cutter extends through food items and the gap and below a surface level of the conveyor belt, and wherein the cutting system controls the cutter and first and second elongated supports to move back and forth in a direction parallel to the conveying direction while maintaining fixed the arrangement of the first and second elongated supports and the cutter.
2. The cutting system according to claim 1, wherein the cutter is a fluid pressure cutter, a laser beam cutter, a high-pressurized gas cutter, or a cutting blade.
3. The cutting system according to claim 1, wherein the single conveyor belt includes a rubber or plastic material.
4. The cutting system according to claim 1, wherein the support system includes a third elongated support arranged below the first and second supports, the third elongated support and the first and second elongated supports being positioned to create a bypass for the single conveyor belt by extending the conveyor belt between the first and second elongated supports and the third elongated support such that a substantial U-shaped profile of the conveyor belt is formed.
5. The cutting system according to claim 1, wherein the cutting system controls the cutter and first and second elongated supports to move back and forth in the direction parallel to the conveying direction in a variable manner while maintaining fixed the arrangement of the first and second elongated supports and the cutter.
6. The cutting system according to claim 1, where the x-ray image data produced by the x-ray imaging system indicate position data of bones or undesired tissue to be removed from the food items.
7. The cutting system according to claim 1, further comprising a computer system adapted to process the x-ray image data, generate varying operation parameters for removal of the bones or undesired tissue from each of said food items, and operate said movement of the cutter across the conveyor belt and parallel to the conveying direction while said conveyor belt is conveying said food items to remove the bones or undesired tissue from each of said food items.
8. The cutting system according to claim 1, wherein first, second, and third elongated supports include rollers.
9. The cutting system according to claim 1, wherein the single conveyor belt extends between a first roller and a second roller.
10. The cutting system according to claim 1, wherein the first elongated support is arranged upstream of the gap and the second elongated support is arranged downstream from the gap
11. The cutting system according to claim 10, wherein each of the first elongated support and the second elongated support have a first end mounted to a frame structure that maintains fixed the arrangement of the first and second elongated supports such that the first elongated support is mounted to an upstream side of the frame structure and the second elongated support is mounted to a downstream side of the frame structure.
12. The cutting system according to claim 1, further comprising a drive roller that drives said single conveyor belt.
13. The cutting system according to claim 4, wherein the third elongated support is adjustable from being in a closed position such that the third elongated support is placed in a lowest position in relation to the first and second elongated supports and the conveyor belt is in a stretched state and in an open position where the conveyor belt is in a slack state.
14. The cutting system according to claim 1, wherein the first and second elongated supports each include a triangular-shaped bar, each of the triangular-shaped bars having an acute angle, and the acute angle of the triangular-shaped bar of the first elongated support facing the acute angle of the triangular-shaped bar of the second elongated support.
15. The cutting system according to claim 14, wherein the acute angle of each of the triangular-shaped bars have a round shape.
16. The cutting system according to claim 4, wherein the third elongated support is positioned such that it intersects with a cutting plane of the cutter at all times.
17. The cutting system according to claim 16, wherein the third elongated support includes a tube with a slot extending along a longitudinal axis of the tube, wherein the tube is positioned such that the slot is facing the cutter and thus intersects with the cutting plane of the cutter at all times.
18. The cutting system according to claim 1, further comprising a scraper mounted to a scraper operating mechanism that moves the scraper down adjacent to the surface level of the conveyor belt during cutting, and up from the surface level of the conveyor belt when not in use.
19. The cutting system according to claim 18, wherein the scraper is positioned adjacent and behind the cutter at the downstream end with respect to the conveying direction of said conveyor belt so as to allow immediate removal of cut out portions of said food items.
20. A method of cutting food items of varying shape and size with a cutting system according to claim 1, the method comprising: conveying the food items in a conveying direction; producing the x-ray image data with the x-ray imaging system; moving the cutter and first and second elongated supports back and forth in a direction parallel to the conveying direction while maintaining fixed the arrangement of the first and second elongated supports and the cutter; cutting at least a portion of one of the food items with the cutter based on the produced x-ray image data.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0055] Embodiments of the invention will be described, by way of example only, with reference to the drawings, in which
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DESCRIPTION OF EMBODIMENTS
[0072]
[0073] The cutter may be, but is not limited to, a fluid pressure cutter, a laser beam cutter, a high pressurized gas cutter, or a cutting blade, where the cutter is slideable mounted to a track 105 positioned transverse and across the conveyor belt 102 directly above the gap 104 such that the cutting path of the cutter 103 extends through the gap 104 and below the surface level of the conveyor belt 102. The track may be an integral part of oppositely arranged supporting frames 106 for supporting the track and thus the cutter 103. The frames are mounted to vertical side plates 107 that are slideable mounted to opposite arranged tracks 108 parallel to the conveying direction. The cutter is operable connected to a control mechanism including a driving unit (not shown) for operating crosswise movement of the cutter along the gap 104 as indicated by the arrow 112. The cutter is further operable connected to a control mechanism including a driving unit 111 to operate back and forth movement of the adjacent elongated supporting means as indicated by the arrow 113 and the cutter parallel to the conveying direction while maintaining the internal arrangement of the adjacent elongated supporting means and the cutter 103 fixed, i.e. so that the cutter plane is at all times positioned directly above the opening 104.
[0074] In another embodiment and which will be discussed in more details in relation to
[0075]
[0076] The conveying direction of the food item 201, in this case a fish fillet, is indicated by arrow 205. A typical procedure as will be discussed in more details in relation to
[0077] The rollers 202-204 and the track 105 shown in
[0078]
[0079] In one embodiment, the cutter is further provided with a tilting mechanism (not shown) for adjusting the tilting angle within the cutting plane of the cutter.
[0080] The food items should of course not be construed as being limited to fish fillets, but this cutting apparatus may be of particular importance for cutting poultry items such as poultry breast, red meat and the like.
[0081] The cut out portions) 801 may in one embodiment be removed with a vacuum or suction means. This may of particular importance when the cut out portions) 801 are located a position, which as shown, is e.g. between the opposite sides of the fish fillet (or any food products) where it is not possible to scrape it away. As will be discussed later, if the cut out portions is at either sides of the food product (see e.g.
[0082]
[0083] The cutting apparatus in this embodiment further comprises an elongated bar 1000 arranged below the surface level of the conveyor belt 102 between the further elongated supporting means 204 and the cutter 103 and extends across the conveyor belt, e.g. between said common frame structure. In that way, the internal arrangement between the bar 1000 and the rollers 202-204 is fixed meaning that the bar 1000 moves back and forth as the rollers 202-204 are moved back and forth.
[0084] As depicted in this embodiment, the bar is a tube 1000 with a slot 1004 extending along the longitudinal axis of the tube 1000 where the slot is facing the cutting plane of the cutter 103 at all times. The tube may be open at its opposite end or partly open so as to let the water 1001 that accumulates in the tube to flow out of the tube.
[0085] Assuming the cutter 103 is a water cutter, the water beam 1003 hits the slot and thus the accumulated water, which results in that the impact from the water beam 1003 becomes absorbed or depleted by the tube or by the water accumulated within the tube. In that way, the conveyor belt will in no way be damaged during the cutting procedure. The tube 1000 may in addition to this easily be replaced with a new one when due to e.g wear. Thus, a cost saving solution is provided since it is more economical to replacing the tube 1000 with a new once, instead replacing the roller 204.
[0086] It should be noted that the elongated bar 1000 should not be construed to the tube shown here but other shapes of elongated bars may be used suitable for absorbing the cutting impact from the beam so as to prevent the belt from being damaged. The shapes, material type, thickness etc. of the elongated bar may also depend on the type of the cutter being used.
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[0090] The scraper 1301 may be mounted to the cutter 103 or the track 105 (see
[0091] In one embodiment, the scraper operating mechanism is also capable of adjusting the angle of the scraper via vertical rotational axis, depending on whether a portion of the right or left side of the fish fillet 201 (food item) is being cut and subsequently removed. As shown here, the distal end of the scraper 1301 points towards the distal end of the conveyor belt 102.
[0092]
[0093] As an example, if the food item is pork belly, the scraper 1301 is of particular advantage when being utilized to remove the trim of the pork belly at the opposite sides of the pork belly. In such cases, the above mentioned angle of the scraper 1301 would be changed in accordance to e.g. images taken of the pork belly indicating which of the sides of the pork belly is being processed. This will be discussed in more details in relation to
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[0095]
[0096] In one embodiment, the imaging system includes a further x-ray system (not shown) positioned subsequent to cutting the food items adapted to image the processed food items. The computer system 1901 is also adapted to process this image data, e.g. x-ray data, for determining whether undesired objects are present in the processed food items, e.g. bones or small metal pieces. These food items may then subsequently be rejected.
[0097] In another embodiment, the x-ray system includes a first x-ray beam for radiating the food items from a first viewing angle, e.g. from above or below, for generating first view xray image data, and a second x-ray beam for radiating the food items from a second viewing angle, e.g. from the side, for generating a second view x-ray image data. The image data are then processed for generating three dimensional image data based of said items.
[0098] The imaging system, in this case the x-ray system, may be a dual energy system, meaning that the x-ray radiation uses two frequencies, where the attenuation of the radiations, e.g. the two frequencies when passing the products are measured and detected. However, also x-ray radiation systems with a single energy/frequency can be used for this purpose, for example when the height/thickness of the products are even or when the products are formed to have a substantially uniform thickness.
[0099]
[0100] As shown, the at least one supporting belt 2000 is arranged adjacent and below said conveyor belt 102 and provides a support for the conveyor belt, i.e. the conveyor belt 102 lies on top of the at least one supporting belt 2000. For illustrative purposes the conveyor belt 102 is shown in dotted lines to educe the view of the at least one supporting belt 2000. The conveying direction of the food item, in this case a fish fillet 201, is indicated by the arrow 205.
[0101] The number of supporting belts shown here is four, but this number may vary from being only one supporting belt to two or more supporting belts, where the number of belts may e.g. depend on the width of the conveyor belt 102 or the type and/or weight of the food products. Also, in this embodiment, the four supporting belts 2000 extend around the first and second roller means 2001, 2002 where the distance between the upper and the lower horizontal sides of the supporting belts is greater that the depth of the V-shaped belt.
[0102] The ends 2006, 2007 of the four supporting belts 2000 are mounted to an upstream side 2005 and a downstream side 2004 of the frame structure 2003. As
[0103] The at least one supporting belt may be made a timing belt which has a tooth shaped pattern and where the driving roller 2001, 2002 has a corresponding tooth shaped surface for engaging with the at least one tooth shape of the timing belt.
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[0106] The frame structure further comprises a winch acting as a locking/un-locking mechanism 2604 for locking and unlocking the further elongated supporting means 204 by e.g. moving the winch 2604 from the horizontal position shown here where the further elongated supporting means 204 is in a locked position up to a horizontal position where the further elongated supporting means 204 is in an unlocked position. By doing so the further elongated supporting means 204 may be lifted upwards via the handle 2605 when e.g. removing the belt 102.
[0107] The mounting of the first and second ends 2006, 2007 of the supporting belts may as an example done by means of sliding the open ends into a pockets 2602 that e.g. clamp the open ends of the supporting belts in a fixed position, and extending the supporting belts 2000 upwards and around elongated bars 2610,2611 that are rigidly mounted to the frame structure towards said first and second roller means 2001, 2002, respectively.
[0108] Other means may also be provided for fixing the open ends of the supporting belts to the upstreamJdownstream sides of the frame structure.
[0109] The wheels 2603,2604 are adapted to slide on a sliding track (not shown here) for allowing said back and forth movement of the frame structure.
[0110] The cutting means may in relation to
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[0112] The cutting apparatus 100 is arranged within a frame 2706 but in this embodiment the size of the frame is large enough to contain another cutting apparatus (not shown) next to the cutting apparatus shown here. Moreover, the frame 2706 further includes an upper compartment 2707 to host the motor that drives the back and forth movement of the frame structure 2300.
[0113] Also, imaging equipment 2703 is shown, but this may e.g. be an X-ray apparatus for collecting data indicating e.g. the position of bones to be removed and/or undesired tissues, fat etc. but this data is used by a computer system/control unit (not shown) to operate the cutting means that removes the bones and/or the undesired tissues fat etc.
[0114] One and the same conveyor belt 101 is used throughout the system, i.e. from where the food items enter the imaging equipment until the food items have been processed by the cutting apparatus 100. This means that there is no need to use two different conveyor belts, i.e. one conveyor belt for the imaging equipment that conveys the food items into and through the imaging equipment and another cutting belt when cutting the food items with the cutting means.
[0115]
[0116] Any type of means (not shown) may be placed below the gap, especially in case the cutting means is a water jet, to take the impact from e.g. the water jet. In case the cutting means is a cutting blade such means may not be needed.
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[0118] A removing means 3004 may be provided at the space between the roller means 3001, 3002 for removing said undesired dirt/particles/off-cuts etc. that may fall down through the opening between the adjacent elongated supporting means 202, 203. This may as an example be, but is not limited to, a blowing devices that blows these away before the dirt becomes clamped between the conveyor belt and the rollers, a water jets, a suction mechanism and the like.
[0119] This embodiment shows also said elongated bar 1000 as discussed in relation to
[0120] Also, this embodiments shows where said at least one supporting belt 2000 extends between four rollers where at least one of these rollers are driving rollers for the adjacent elongated supporting means 202, 203 and the two roller means 3001, 3002, or the frame structure (not shown here) to which these adjacent elongated supporting means 202,203 and the two rollers 3001,3002 are mounted to. The number of rollers between which the at least one supporting belts 2000 extends should of course not be construed as being limited to these four rollers, but e.g. two rollers as discussed in relation to
[0121] The same applies to the number of rollers between which the conveyor belt extends between, but these rollers could just as well be two or more.
[0122] While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive; the invention is not limited to the disclosed embodiments. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.