Push-to-Connect Fitting with Release Assistance Assembly and Device
20180001449 · 2018-01-04
Inventors
Cpc classification
F16L37/0915
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A push-to-connect fitting release assistance assembly, device and method allows for simplified manual operation of a push-to-connect fitting through a clip device capable of manual fit around a fitting adapted for such use. In various embodiments, the clip device comprises a base portion and first and second leg portions, where the leg portions are adapted to provide a gradually increasing or decreasing axial pressure to a release pusher member included as part of the fitting assembly. In various embodiments, the main body component of the fitting is adapted with axially inner, intermediate and outer portions that provide a snug mechanical fit with the clip device.
Claims
1. A fitting, comprising: a main body component having an interior wall and an exterior wall, wherein the interior wall defines a cavity extending axially through the main body component, wherein the main body component includes a first segment having an axially inner portion, an axially intermediate portion and an axially outer portion, with the axially inner portion, axially intermediate portion and axially outer portion being integrally formed and each having a respective interior wall, exterior wall and an interior radius, wherein the interior radius of the axially inner portion is smaller than the interior radius of the axially intermediate portion, and wherein the interior radius of the axially intermediate portion is smaller than the interior radius of the axially outer portion, wherein the axially intermediate portion includes a radial step extending radially inwardly such that the axially intermediate portion includes a first interior wall portion and a second interior wall portion separated by the radial step; at least one sealing ring maintained within the first interior wall portion of the axially intermediate portion of the main body component; a tube support member maintained within the interior wall of the axially outer portion of the main body component and the second interior wall portion of the axially intermediate portion of the main body component, wherein the tube support member has an interior surface; and a fastening ring maintained within the second interior wall portion of the axially intermediate portion of the main body component.
2. The fitting of claim 1, further comprising a sealing ring support member maintained between the at least one sealing ring and the fastening ring, and further comprising a release pusher slidably maintained against the interior surface of the tube support member.
3. The fitting of claim 1, wherein the axially outer portion of the first segment terminates in an axially outer rim that extends radially inwardly of the interior wall.
4. The fitting of claim 3, wherein the axially outer rim has an internal radius that is substantially the same as the axially intermediate portion interior radius.
5. The fitting of claim 3, wherein the first interior wall portion has a first interior wall portion interior radius, the second interior wall portion has a second interior wall portion interior radius, and the axially outer rim has an internal radius that is substantially the same as the first interior wall portion interior radius or the second interior wall portion interior radius.
6. The fitting of claim 3, wherein the first interior wall portion has a first interior wall portion interior radius, the second interior wall portion is axially outward of the first interior wall portion and has a second interior wall portion interior radius that is greater than the first interior wall portion interior radius, and further wherein the axially outer rim has an internal radius that is substantially the same as the second interior wall portion interior radius.
7. A fitting, comprising: a main body component having an interior wall and an exterior wall, wherein the interior wall defines a cavity extending axially through the main body component, wherein the main body component includes a first segment having an axially inner portion, an axially intermediate portion and an axially outer portion, with the axially inner portion, axially intermediate portion and axially outer portion being integrally formed and each having a respective interior radius, wherein the interior radius of the axially intermediate portion is larger than the interior radius of the axially inner portion, and wherein the interior radius of the axially outer portion is larger than the interior radius of the axially inner portion and the interior radius of the axially intermediate portion, wherein the axially outer portion of the first segment terminates in an axially outer rim that extends radially inwardly of the interior wall, and wherein the axially outer rim has an internal radius that is substantially the same as at least a portion of the axially intermediate portion internal radius.
8. The fitting of claim 7, wherein the interior radius of the axially intermediate portion is larger than the interior radius of the axially inner portion, and wherein the interior radius of the axially outer portion is larger than the interior radius of the axially inner portion and the interior radius of the axially intermediate portion.
9. The fitting of claim 7, wherein the axially intermediate portion includes a radial step extending radially inwardly such that the axially intermediate portion includes a first interior wall portion and a second interior wall portion separated by the radial step.
10. The fitting of claim 9, further comprising: at least one sealing ring maintained within the first interior wall portion of the axially intermediate portion of the main body component; a tube support member having a radially interior surface, wherein the tube support member is maintained within the interior wall of the axially outer portion of the main body component and the second interior wall portion of the axially intermediate portion of the main body component; a fastening ring maintained within the second interior wall portion of the axially intermediate portion of the main body component; a sealing ring support member maintained between the at least one sealing ring and the fastening ring; and a release pusher slidably maintained against the interior surface of the tube support member.
11. The fitting of claim 7, wherein the first interior wall portion has a first interior wall portion interior radius, the second interior wall portion has a second interior wall portion interior radius, and the axially outer rim has an internal radius that is substantially the same as the first interior wall portion interior radius or the second interior wall portion interior radius.
12. The fitting of claim 7, wherein the first interior wall portion has a first interior wall portion interior radius, the second interior wall portion is axially outward of the first interior wall portion and has a second interior wall portion interior radius that is greater than the first interior wall portion interior radius, and further wherein the axially outer rim has an internal radius that is substantially the same as the second interior wall portion interior radius.
13. The fitting of claim 7, wherein the interior radius of the axially intermediate portion is larger than the interior radius of the axially inner portion, and wherein the interior radius of the axially outer portion is larger than the interior radius of the axially inner portion and the interior radius of the axially intermediate portion.
14. A fitting, comprising: a main body component having an interior wall and an exterior wall, wherein the interior wall defines a cavity extending axially through the main body component, wherein the main body component comprises a first segment integrally formed with a second segment, wherein the first segment comprises: a first segment axially inner portion, a first segment axially intermediate portion and a first segment axially outer portion, with the first segment axially inner portion, first segment axially intermediate portion and first segment axially outer portion being integrally formed and each having a respective interior radius, wherein the interior radius of the first segment axially intermediate portion is larger than the interior radius of the first segment axially inner portion, and wherein the interior radius of the first segment axially outer portion is larger than the interior radius of the first segment axially inner portion and the interior radius of the first segment axially intermediate portion, wherein the first segment axially intermediate portion includes a first radial step extending radially inwardly such that the first segment axially intermediate portion includes a first segment first interior wall portion and a first segment second interior wall portion separated by the radial step; wherein the second segment comprises: a second segment axially inner portion, a second segment axially intermediate portion and a second segment axially outer portion, with the second segment axially inner portion, second segment axially intermediate portion and second segment axially outer portion being integrally formed and each having a respective interior radius, wherein the interior radius of the second segment axially intermediate portion is larger than the interior radius of the second segment axially inner portion, and wherein the interior radius of the second segment axially outer portion is larger than the interior radius of the second segment axially inner portion and the interior radius of the second segment axially intermediate portion, wherein the second segment axially intermediate portion includes a second radial step extending radially inwardly such that the second segment axially intermediate portion includes a second segment first interior wall portion and a second segment second interior wall portion separated by the radial step; at least one sealing ring maintained within the first interior wall portion of the first segment axially intermediate portion; at least one sealing ring maintained within the first interior wall portion of the second segment axially intermediate portion; a first tube support member maintained within the interior wall of the first segment axially outer portion and the first segment second interior wall portion of the first segment axially intermediate portion; a second tube support member maintained within the interior wall of the second segment axially outer portion and the second segment second interior wall portion of the second segment axially intermediate portion; a first fastening ring maintained within the first segment second interior wall portion of the first segment axially intermediate portion; and a second fastening ring maintained within the second segment second interior wall portion of the second segment axially intermediate portion.
15. The fitting of claim 14, wherein each of the first and second tube support members has an interior surface, and further comprising a first release pusher slidably maintained against the interior surface of the first tube support member and a second release pusher slidably maintained against the interior surface of the second tube support member.
16. The fitting of claim 14, wherein the axially outer portion of the first segment terminates in a first segment axially outer rim that extends radially inwardly of the interior wall.
17. The fitting of claim 16, wherein the first segment axially outer rim has an internal radius that is substantially the same as the first segment axially intermediate portion interior radius.
18. The fitting of claim 16, wherein the first segment first interior wall portion has a first interior wall portion interior radius, the first segment second interior wall portion has a second interior wall portion interior radius, and the first segment axially outer rim has an internal radius that is substantially the same as the first interior wall portion interior radius or the second interior wall portion interior radius.
19. The fitting of claim 16, wherein the first segment first interior wall portion has a first interior wall portion interior radius, the first segment second interior wall portion is axially outward of the first segment first interior wall portion and has a second interior wall portion interior radius that is greater than the first interior wall portion interior radius, and further wherein the first segment axially outer rim has an internal radius that is substantially the same as the second interior wall portion interior radius.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
MODES FOR CARRYING OUT THE INVENTION
[0030] In the push-to-connect fitting assembly 10 according to embodiments of the present invention as shown in
[0031] As further shown in
[0032] As further shown in
[0033] As further shown in
[0034] As shown in
[0035] As shown in
[0036] A fastening ring 18 is maintained within the second interior wall portion 44B of the axially intermediate portion 34 of the main body component 12, with the fastening ring base 17 being held between an axially inner edge 82 of the tube support member 22 and an axially outer edge 85 of the sealing ring support member 20. The fastening ring 18, which can be an integral, unsplit ring or can be a split ring member, has a substantially circumferential base 17 with teeth 19 extending radially inwardly therefrom. In the embodiments where the fastening ring is a split ring, the fastening ring can include two circumferential end points (not shown) that do not connect, with fixture points for handling and compressing the fastening ring, such that a tool designed to hold the fastening ring at the fixture points can more easily handle and compress the fastening ring in order to assist with assembly or disassembly of embodiments of the present invention. In this embodiment, and once compressed, the fastening ring is easily insertable into the fitting 12 by releasing the hold on the fixture points, thereby allowing the fastening ring to expand such that the circumferential base engages the walls of the second radial housing element. The fastening can be removed from the second radial housing element in similar manner. No wrenches, solder, welding, glue and/or twisting and turning the elements are required to form or disengage a connection.
[0037] The fastening ring 18 can comprise a spring steel formulation, for example, that enables the fastening ring to be malformed during installation, while springing back into its originally manufactured position once installed. The fastening ring is capable of grabbing an inserted pipe's surface via two or more teeth 19 to ensure connections cannot be pulled apart. The fastening ring teeth are angled downward from the substantially cylindrical perimeter of the ring, toward the axially inner portion 32 and away from the axially external portion 36, such that when a pipe is inserted, the teeth exert a pressure against the pipe to discourage the pipe from slipping or moving back out of the fitting. No wrenches, solder, welding, glue and/or twisting and turning the elements are required to form a connection. Specifically, the combination of the fastening ring, an O-ring support member, a tube support member and release pusher provide a push-fit piping assembly when inserted into any cylindrical pipe fitting in accordance with one embodiment of the present invention. As shown in
[0038] In one embodiment, the fitting 12 can be forged CW617N brass, with full porting and full flow fitting, for example. The lubricant for the sealing members 16 can be a food grade lubricant, for example. It will be appreciated that the sealing members 16 can comprise a flat ring or washer-type seal member in addition or as an alternative to a circular member of substantially circular cross-section. As shown in
[0039] As shown in
[0040] The release pusher 24 can comprise an injection-molded plastic material or a metal material such as brass, for example. When pressure is applied on the back edge 67 of the release pusher 24, the leading tip 26 can engage the inside surface of the fastening ring teeth 19, and the outer ledge back wall 74 can removeably engage a retaining lip 111 of the tube support member 22, as shown in
[0041] The trailing segment 70 of the release pusher 24 is slidably engaged with the axially outer wall segment 113 once the release pusher 24 is inserted, and this slidable engagement assists the release pusher 24 in traveling substantially along the axis 25 of the fitting during operation. During removal, a tool such as a specially adapted wrench, for example, can be applied to the outer top surface of the release pusher so as to exert a pushing and lifting force that causes the release pusher outer ledge 71 to disengage the retaining lip 111. Once the release pusher is removed, the internal packing arrangement components are exposed for removal and/or replacement as necessary or desired.
[0042] As shown in
[0043] The base portion 150, first leg portion 180 and second leg portion 182 are of unitary construction, and thereby form a monolithic device. The first leg portion posterior axially outer surface 171, posterior axially inner surface 172 and posterior medial surface 175 extend from the end wall 164 of the body portion 151, and the second leg portion posterior axially outer surface 188, posterior axially inner surface (shown at 772 in
[0044] In various embodiments, as shown in
[0045] As further shown in
[0046] As shown in
[0047] As shown in
[0048] In operation, the main body component 12 of the present invention is provided and one or more sealing members 16 are inserted into the axially intermediate portion 34 of the main body component 12 and retained against the first interior wall portion 44A thereof. Next, the sealing ring support member 20 is inserted so as to fit snugly within the axially intermediate portion 34 of the main body component 12, and retained against the first 44A and second 44B interior wall portions. The support member 20 abuts the sealing ring member 16, as shown in
[0049] In an alternative embodiment of the clip 90, as shown in
[0050] In this way, as the clip 90 is positioned around the main body component 12, and as force is applied, the leg posterior axially inner surfaces 172 push the edge 67 of the release pusher 24 axially inwardly while the rim engaging surfaces 270 of the leg platforms 255 engage the axially outer rim 38 of the main body component 12. The extra engagement of the leg platforms 255 with the main body component 12 enhances stability and effectiveness of the clip 90 during operation. It will be appreciated that the action of the clip 90 in pushing the edge 67 of the release pusher 24 creates room for a pipe member to be inserted similar to that described above.
[0051] When a pipe is inserted, it travels through the release pusher 24 into the pipe receiving cavity 55 of the main body component 12, engaging the fastening ring 18 and the sealing member 16. When the pipe is fully inserted (i.e., when the leading edge of the pipe contacts tube stop 29), the clip 90 can be raised away from the main body component 12, allowing the release pusher 24 to return to its relaxed and engaged position with the retaining lip 111 of the tube support member 22. In this position, the teeth 19 of the fastening ring 18 engage the side walls of the inserted pipe in order to retain the pipe securely within the main body component 12. The sealing members provide a strong, leak-free seal and the combination of the sealing ring support member 20, the fastening ring 18 and the tube support member 22 prohibits any inclination an inserted pipe may have to slide out of position. It will be appreciated that the elements of the present invention permit a user to manually hold the clip 90 and the fitting 12 in one hand, apply pressure to the clip 90 with the same hand, such that the pressure is transferred to the release pusher 24 and thus the fastening ring teeth 19. A pipe held in the user's other hand can then be inserted or withdrawn while the fastening ring teeth 19 are in the extended position caused by the release pusher pressure. Once the pipe is either inserted or removed, the user can release the pressure being applied to the clip 90 using the same hand that has been holding the clip and fitting, to thereby release the pressure being applied by the release pusher on the fastening ring teeth 19.
[0052] The angles, dimensions and materials described herein will be understood to be exemplary and provided as embodiments associated with proper working operation of the present invention. Further, it will be appreciated that, in one embodiment of the present invention, the members of the push connect joint assembly can be formed through hydroforming processes. Additionally, embodiments of the present invention can be provided whereby the fitting and/or main body component includes independent packing arrangements on both sides of the tube stop 29, where the packing arrangements comprise at least two of the following: sealing ring, sealing ring support member, fastening ring, tube support member, release pusher, as shown in
[0053] The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the claims of the application rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.